Craftsman EZ3 917.270662 User manual

Owner's Manual
15.5 HP
ELECTRIC START
42" MOWER
AUTOMATIC
LAW
Model No.
917.270662
TRACTO
•Safety
oAssembly
oOperation
•Maintenance
° Repair Parts
CAUTION:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers to your questions
about this product, Call:
t-800-659=5917
Sears Craftsman Help Line
5 am _5 pm, Mon -Sat
Sears, Roebuck and Co., Hoffman Estates, il 60179
Visit our Craftsman website:www.sears.com/craftsman

Warranty...............................................2
SafetyRules.........................................3
ProductSpecifications............................6
Assembly.....................................................8
Operation...............................................1I
MaintenanceSchedule......................18
Maintenance.......................................18
ServiceandAdjustments.....................22
Storage................................................28
Troubleshooting.................................29
RepairParts.........................................34
PartsOrdering...........................BackCover
LIMITEDTWOYEARWARRANTYONCRAFTSMANRIDINGEQUIPMENTPARTS
Fortwo(2)yearsfromthedate ofpurchase,if thisCraftsmanRidingEquipmentis
maintained,lubricatedandtuned upaccordingto the instructionsin the owner's
manual,Searswillrepairorreplace,freeof charge,any partsfoundto bedefectivein
materialorworkmanship.Warrantyserviceis availablefreeof chargebytakingyour
Craftsmanridingequipmenttoyour nearestSearsServiceCenter. In-homewarranty
serviceisavailablebuta tripchargewi!lapply,This warrantyappliesonlywhile this
productisinthe UnitedStates.
ThisWarrantydoesnotcover:
o Expendableitemswhichbecomewornduringnormaluse,suchas blades,spark
plugs,air cleaners,beltsandoil filters°
• Tire replacementorrepaircausedby puncturesfromoutsideobjects,suchas nails,
thorns,stumps,orglass°
o Repairsnecessarybecauseof operatorabuse,includingbutnot limitedto, damage
causedbytowingobjectsbeyondthe capabilityofthe ridingequipment,impacting
objectsthatbendtheframeor crankshaft,oroverspeedingtheengine.
° Repairsnecessarybecauseof operatornegligence,includingbutnot limitedto,
electricalandmechanicaldamagecausedby improperstorage,failureto usethe
propergradeandamountof engineoil, failuretokeepthe deckclearofflammable
debris,orthefailureto maintainthe equipmentaccordingto the instructions
containedin theowner'smanual°
° Engine(fuelsystem)cleaningor repairscausedbyfuel determinedto be contami-
natedor oxidized(stale).In general,fuelshouldbe usedwithinthirty(30)daysof its
purchasedate.
o Ridingequipmentusedfor commercialor rentalpurposes.
LIMITED90DAYWARRANTYONBATTERY
Forninety(90)daysfromdateof purchase,if anybatteryincludedwiththisriding
equipmentprovesdefectivein materialor workmanshipand ourtestingdetermines
the batterywiltnot holda charge,Searswillreplacethebatteryat no charge.War-
rantyserviceisavailablefreeof chargebytakingyour Craftsmanridingequipmentto
your nearestSearsSen,iceCenter. In-homewarrantyserviceis availablebuta trip
chargewillapply.Thiswarrantyappliesonlywhilethisproductisin theUnitedStates.
TOLOCATETHENEARESTSEARSSERVICECENTERORTOSCHEDULEIN-
HOMEWARRANTYSERVICE,SIMPLYCONTACTSEARSAT 1-800..4-MY-HOME
ThisWarrantygivesyou specificlegalrights,andyou mayalsohaveotherrights
whichmayvaryfromstatetostate°
Sears,RoebuckandCo. D/817WA,HoffmanEstates,IL 60179
2

IMPORTANT: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result in
serious injury or death.
I, GENERAL OPERATION
o Read, understand, and follow all
instructions in the manual and on the
machine before starting.
o Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
o Clear the area of objects such as
rocks, toys, wire, etc., which could be
picked up and thrown by the blade°
° Be sure the area is clear of other
people before mowing. Stop machine
if anyone enters the area.
° Never carry passengers.
, Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
° Be aware of the mower discharge
direction and do not point it at anyone°
Do not operate the mower without
either the entire grass catcher or the
guard in place.
° Slow down before turning.
° Never leave a running machine
unattended. Always turn off blades, set
parking brake, stop engine, and
remove keys before dismounting.
o Turn off blades when not mowing.
° Stop engine before removing grass
catcher or unclogging chute°
o Mow only in daylight or good artificial
light.
o Do not operate the machine while
under the influence of alcohol or drugs.
° Watch for traffic when operating near or
crossing roadways.
o Use extra care when loading or
unloading the machine into a trailer or
trucL
o Data indicates that operators, age 60
years and above, are involved in a
large percentage of riding mower-
related injuries. These operators
should evaluate their ability to operate
the riding mower safely enough to
protect themselves and others from
serious injury.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-
control and tipover accidents, which can
result in severe injury or death. All slopes
require extra caution. If you cannot back up
the slope or if you feel uneasy on it, do not
mow iL
DO:
o Mow up and down slopes, not across,
• Remove obstacles such as rocks, tree
limbs, etCo
• Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine, Taft grass can hide ob-
stacleso
°Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.
°Follow the manufacturer's recommen-
dations for wheel weights or counter-
weights to improve stability°
•Use extra care with grass catchers or
other attachments. These can change
the stability of the machine°
° Keep all movement on the slopes slow
and gradual Do not make sudden
changes in speed or direction.
° Avoid starting or stopping on a slope° If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
DONOR
•Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
°Do not mow near drop-offs, ditches, or
embankments. The mower could
suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge
caves in.
oDo not mow on wet grass, Reduced
traction could cause sliding..
oDo not try to stabilize the machine by
putting your foot on the ground,
° Do not use grass catcher on steep
slopes_
3

Iii. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
• Keep children out of the mowing area
and under the watchful care of another
responsible aduIL
, Be alert and turn machine off if children
enter the area.
° Before and when backing, look behind
and down for small children.
• Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
• Never allow children to operate the
machine.
° Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
.Use extra care in handling gasoline
and other fuels° They are flammable
and vapors are explosive,
-Use only an approved container.
- Never remove gas cap or add fuel
with the engine running, Allow
engine to cool before refueling° Do
not smoke,_
-['.,lever refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater,,
o Never run a machine inside a closed
area.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition°
° Never tamper with safety devices.
Check their proper operation regularly.
° Keep machine free of grass, leaves, or
other debris build-.up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
,, Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting,,
° Never make adjustments or repairs
with the engine running.
• Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
° Mower blades are sharp and can cut°
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
• Check brake operation frequently.
Adjust and service as required.
. Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area°
•Never carry passengers or children
even with the blades off.
o Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
. Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
,, Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
o Before and when backing, look behind
and down for small children.
• Mow up and down slopes (15 ° Max),
not across,
• Remove obstacles such as rocks, tree
limbs, etc°
• Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine° Tall grass can hide obstacles.
4

oUse slow speed. Choose a low gear so
that you wil! not have to stop or shift
while on the slope.
o Avoid starting or stopping on a slope° If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
° If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
° Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
Look for this symbol to point out
important safety precautions. It means
CAUT!ONtl! BECOMEALERT!H YOUR
SAFETY IS INVOLVED.
_b, CAUTION: In order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug_
CAUTION: Do not coast down a hill
in neutral, you may lose control of the
tractor.
& CAUTION; Tow only the attachments
that are recommended by and comply
with specifications of the manufacturer of
your tractor. Use common sense when
towing. Operate only at the lowest
possible speed when on a slope. Too
heavy of a load, while on a slope, is
dangerous° Tires can lose traction with
the ground and cause you to lose control
of your tractor.
WARNING: Engine exhaust, some of
its constituents, and certain vehicle
components contain or emit chemicals
known to the State of California to cause
cancer and birth defects or other repro-
ductive harm.
_,WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling,
5

PRODUCT SPECIFICATIONS
GASOLINE 1,25 GALLONS
CAPACITY UNLEADED
AND TYPE: REGULAR
OILTYPE SAE 30
(API-SFiSG/SH): (ABOVE 32°F)
SAE 5W-30
(BELOW 32°F)
OIL CAPACITY: 3.0PINTS
SPARK PLUG: CHAMPION
(GAP: .030") RJ19LM OR J19LM
VALVE INTAKE: .003"-.005"
ADJUSTMENT EXHAUST: .005"-.007"
GROUND FORWARD: 5,2
SPEED (MPH): REVERSE: 2.7
TIRE FRONT: !4 PSI
PRESSURE: REAR: 12 PSI
CHARGING 3AMPS BATTERY
SYSTEM: 5 AMPS HEADLIGHTS
BATTERY: AMP/HR: 25
MIN. CCA: 190
CASE SIZE:U1R
BLADE BOLT 27-35 FT, LBS
TORQUE:
CONGRATULATIONS on your purchase
of a new tractor° It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance_
Should you experience any problem you
cannot easily remedy, please contact
your nearest authorized service center/
department° We have competent, well-
trained technicians and the proper tools
to service or repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly_
Always observe the "SAFETY RULES",.
MAINTENANCE AGREEMENT
A Repair Agreement is available on this
product. Contact your nearest Sears
store for details°
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
° Follow a regular schedule in maintain-
ing, caring for and using your tractor,
o Follow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual,
WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any
unimproved forest-covered, brush-
covered or grass-covered land unless
the engine's exhaust system is equipped
with a spark arrester meeting applicable
local or state laws (if any), If a spark
arrester is used, it should be maintained
in effective working order by the opera-
tor.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code).
Other states may have similar laws.
Federal laws apply on federal lands. A
spark arrester for the muffler is available
through your nearest authorized service
center/department (See REPAIR PARTS
section of this manual),
6

Steering Wheel
Steering
Wheel
Adapter
Steering
Sleeve
Steering
Extension
Shaft
(1) Hex Bolt
3/8-16 x 1
(1)
Locknut
5/16-I 8
O
/"_--_J" 318
__ ._ (1) Hex Bolt
_j 5/1618xl 1/4
(1) Large Flat
Washer
Seat
(1) Shoulder
Bolt 5/I6-18
(I) Knob
@(1) Washer
t7/32 x 1-3/16 x 12 Gauge
Keys
(2) Keys
Video Cassette Slope Sheet
7

'{our new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness°
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly
easier° Standard wrench sizes you need
are listed below.
(1) 9/16" wrench (1) Pliers
(2) 1/2" wrench (1) Utility knife
(1) Tire pressure
gauge
When right or left hand is mentioned in
this manual, it means when you are in
the operating position (seated behind
the steering wheel)_
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts
and parts cartons from carton.
2. Cut, from top to bottom, along lines
on all four corners of carton, and lay
panels flat.
3. Check for any additional loose parts
or cartons and remove.
BEFORE REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1o Slide extension shaft onto lower
steering shaft. Align mounting holes
in extension and lower shafts and
install 5/16 hex bolt and locknut.
Tighten securely.
2. Place tabs of steering boot over tab
slots in dash and push down to
secure.
INSTALL STEERING WHEEL
3, Position front wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from
steering wheel and slide adapter onto
steering shaft extension°
5. Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
6. Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten
securely°
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from
tractor hood and grill.
IMPORTANT: CHECK FOR AND
REMOVE ANY STAPLES IN SKID THAT
MAY PUNCTURE TIRES WHERE
TRACTOR IS TO ROLL OFF SKID.
i_:, _ Steering
/'_----------_'Xi _ Wheel Insert
........,/Sf_., t -'_'X -"-_ Large Ftat
__) Washer
Extension
Shaft ........_.......... _ }--_Adapter
"---....... 5/16 Hex Bolt
5/t6 Locknut -,_-
Lower Steering--_-----_'_ _
Shaft _. _S[ots
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY
Io Lift seat pan to raised position and
open batter,,, box door.
NOTE: if this battery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging
instructions).
Seat Pa
Battery Box
8

IN STALL S EAT
Adjust seat before tightening adjustment
knob_
1, Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor°
2, Pivot seat upward and remove from
the cardboard packing° Remove the
cardboard packing and discard.
3. Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt
securely.
4, Assemble adjustment knob and flat
washer loosely° Do not tighten,
5. Lower seat into operating position and
sit on seat.
6, Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down,
7. Get off seat without moving its
adjusted position.
8. Raise seat and tighten adjustment
knob securely.
Seat Pan Se_
Bolt ° "[ /
Knob
NOTE: You may now roll or drive you
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
t_ Press lift lever plunger and raise
attachment lift lever to its highest
positron.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place freewheel control in freewheel-
ing positron to disengage transmis-
sion (See "TO TRANSPORT" in the
Operation section of this manual)°
4. Roll tractor forward off skid.
5. Remove banding holding deflector
shield up against tractor_
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)
WARNING: Before starting, read,
understand and follow all instructions in
the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be
sure the area in front of tractor is clear of
other people and objects°
1. Be sure all the above assembly steps
have been complete&
2. Check engine oil level and fill fuel
tank with gasoline.
3. Place freewheel control in "transmis-
sion engaged" position.
4. Sit on seat in operating position.
depress clutch/brake pedal and set
the parking brake.
5. Place motion control lever in neutral
(N) position.
6. Press lift lever plunger and raise
attachment lift lever to its highest
position.
7. Start the engine. After engine has
started, move throttle control to idle
position.
8. Release parking brake°
9_ Slowly move the motion control lever
forward and slowly drive tractor off
skid.
10.Apply brake to stop tractor, set parking
brake and place motion control lever
in neutral position.
11 .Turn ignition key to "OFF" position.
Continue with the instructions that follow.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance,
• Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section
of this manual_
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for
replacing motion and mower blade drive
belts in the Service and Adjustments
section of this manual. Verify that the
belts are routed correctly°
9

CHECK BRAKE SYSTEM
After you learn how to operate your
tractor, check to see that the brake is
properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.
INSTALL MULCHER PLATE
(If previously removed)
1. Raise and hold deflector shield in
upright position°
2. Place front of mufcher plate over front
of mower deck opening and slide into
place, as shown.
3. Hook front latch into hole on front of
mower deck°
4. Hook rear latch into hole on back of
mower deck.
_CAUTION: Do not remove deflector
shield from mower. Raise and hold shield
when attaching mulcher plate and allow it
to rest on plate while in operation_
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mutcher blades are de-
signed for discharging and bagging also.
Deft, Mutcher
Shield late
Latch
Hooks
TO CONVERTTO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are de-
signed for discharging and bagging also.
_CHECKLIST
BEFORE YOU OPERATE AND ENJOY
YOUR NEW TRACTOR, WE WISH TO
ASSURE THATYOU RECEIVE THE BEST
PERFORMANCE AND SATISFACTION
FROM THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING
CHECKLIST:
,/ All assembly instructions have been
completed.
J No remaining loose parts in carton.
,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and
tightened securely,
v" All tires are properly inflated, (For
shipping purposes, the tires were
overinflated at the factory).
,/Be sure mower deck is properly leveled
side-to-side/front4o-rear for best cutting
results. (Tires must be properly inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers_
v" Check wiring. See that all connections
are still secure and wires are properly
clamped.
,/Before driving tractor, be sure free-
wheel control is in drive position.
WHILE LEARNING HOWTO USE YOUR
TRACTOR, PAY EXTRAATTENTION TO
THE FOLLOWING IMPORTANT ITEMS:
,/Engine oil is at proper level_
,/" Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
v" Become familiar with all controls - their
location and function. Operate them
before you start the engine.
J Be sure brake system is in safe
operating condition.
v' It is important to purge the transmission
before operating your tractor for the first
time° Follow proper starting and
transmission purging instructions (See
"TO START ENGINE" and "PURGE
TRANSMISSION" in the Operation
section of this manual)_
10

These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
BATTERY CAUTION OR
WARNING
ENGINE ON ENGINE OFF
FUEL \ CHOKE
4_
REVERSE SLOW
OIL PRESSURE
MOWER HEIGHT
FORWARD FAST
C)- QI
LIGHTS ON OVER TEMP
LIGHT
G
PARKING BRAKE UNLOCKED
LOCKED MOWER LIFT
ATTACHMENT
CLUTCH ENGAGED
IGN ITION
REVERSE NEUTRAL
A'FFACHMENT
CLUTCH DISENGAGED
H L
HIGH LOW PARKING BRAKE
@@@@
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION
DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL
(Automatic Mode{s only)
11

KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments° Save this manual for future reference.
Attachment Ignition
Clutch Lever Switch
Ammeter .. _k_,
s s _ .. *•
Light Switch
Lever
Plunger
Control
Clutch/
Brake Peda!
_) Lift Lever
Height
Adjustment
Indicator
Free Wheel
Control g Brake Lever
Motion
Approx. Control
Speed: Lever
2MPH
1MPH
Our tractors conform to the safety standards of the American National Standards
institute.
AMMETER - Indicates charging (+) or
discharging (-) of battery.
ATTACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other
attachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your
tractor.
CLUTCHIBRAKE PEDAL - Used for
declutching and braking the tractor and
starting the engine.
MOTION CONTROL LEVER -Selects the
speed and direction of tractor.
FREEWHEEL CONTROL - Disengages
transmission for pushing or slowly
towing the tractor with the engine off.
IGNITION SWITCH - Used for starting
and stopping the engine.
LIFT [..EVER PLUNGER - Used to
release attachment lift lever when
changing its position.
LIGHT SWITCH - Turns the headlights on
and off.
PARKING BRAKE LEVER -Locks
clutch/brake pedal into the brake
position.
THROTTLE/CHOKE CONTROL - Used
for starting and controlling engine speed,
12

The operation of any tractor can result in foreign objects thrown into
the eyes, which can result in severe eye damage° Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask
over spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
1.. Depress clutch/brake pedal into full
"BRAKE" position and hold_
2. Place parking brake lever in "EN-
GAGED" position and release pres-
sure from clutch/brake pedal_ Pedal
should remain in "BRAKE" position.
Make sure parking brake will hold
tractor secure.
Attachment Clutch Lever
"Engaged" Position
7hro.,e C
Choke'---._ ',
Con_
Clutch/
Brake_[_
"Disengaged".
Position
STOPPING
Ignition Key
ed"
Parking Brake
ed"
Position
Motion
Control
"Brake" Lever
Position
MOWER BLADES -
• To stop mower blades,move attach-
ment clutch lever to "DISENGAGED"
position.
GROUND DRIVE -
o To stop ground drive, depress clutch/
brake pedal into full "BRAKE" position.
o Move motion control lever to neutral
(N) position.
IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is de-
pressed°
ENGINE -
o Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
"backfire".
o Turn ignition key to "OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use. 13
•Never use choke to stop engine.
IMPORTANT: Leaving the ignition
switch in any position other than "OFF"
will cause the battery to be discharged,
(dead),
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
b_i,nCAUTION: Always stop tractor
pletely, as described above, before
leaving the operator's position; to empty
grass catcher, etc.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
• Operating engine at less than full
throttle reduces the battery charging
rate.
• Full throttle offers the best bagging
and mower performance°
TO MOVE FORWARD AND
BAClONARD
The direction and speed of movement is
controlled by the motion control lever.
1o Start tractor with motion control lever
in neutral (N) position.
2. Release parking brake and clutch/
brake pedal.
3. Slowly move motion control lever to
desired position.
TO ADJUST MOWER CUTTING
HEIGHT
The position of the attachment lift lever
determines the cutting height.
° Grasp lift lever.
, Press plunger with thumb and move
lever to desired position_
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are
measured from the ground to the blade
tip with the engine not running°

Theseheightsare approximateandmay
varydependinguponsoi! conditions,
heightof grassandtypesof grassbeing
mowed.
• Theaveragelawnshouldbe cutto
approximately2-1/2 inchesduringthe
coolseasonandto over3 inches
duringhotmonths. Forhealthierand
betterlookinglawns,mowoftenand
aftermoderategrowth.
° Forbestcuttingperformance,grass
over6 inchesin heightshouldbe
mowedtwice. Makethefirst cut
relativelyhigh;the secondto desired
height.
TOOPERATE MOWER
Yourtractor isequippedwith anoperator
presencesensingswitch. Anyattemptby
theoperatorto leavetheseatwiththe
enginerunningandthe attachment
clutchengagedwilt shutoff the engine°
1. Selectdesiredheightof cut°
2. Startmowerbladesby engaging
attachmentclutchcontrol
TOSTOPMOWERBLADES-
disengageattachmentclutch control.
_f_CAUTION: Donotoperatethemower
withouteitherthe entiregrasscatcher,on
mowersso equipped,or thedeflector
shieldin place.
AttachmentClutchLever
"Engaged"Position
AttachemntLift
LeverHigh
Position
,:!:'_-"-_" Low
_=--'\ Position
• Movemotioncontrollever'to neutral(N)
position.
IMPORTANT:Themotioncontrollever
doesnotreturnto neutral(N)position
whentheclutch/brakepedalis de-
pressed,
• To restartmovement,slowlyrelease
parkingbrakeandclutch/brakepedal.
o Slowlymovemotioncontrolleverto
slowestsetting.
° Makeall turnsslowly.
TOTRANSPORT
Whenpushingortowingyour tractor,be
sureto disengagetransmissionby
placingfreewheelcontrol in freewheeling
position. Freewheelcontrolislocatedat
thereardrawbarof tractor.
1. Raiseattachmentliftto highest
positionwithattachmentlift control.
2. Pullfreewheelcontrolout anddown
intotheslotandreleasesoit is heldin
the disengagedposition.
o Do not pushor towtractorat morethan
two(2)MPHo
• To reengagetransmission,reverse
aboveprocedure.
NOTE:Toprotecthoodfromdamage
whentransportingyourtractoron a truck
oratrailer,be surehoodisclosedand
securedtotractor. Usean appropriate
meansoftyinghoodtotractor(rope,cord,
etc.).
"Disem
Position Deflector
Shield
TO OPERATE ON HILLS
_I, CAUTION: Do not drive up. or down
hills with slopes greater than I5 ° and do
not drive across any slope.
•Choose the slowest speed before
starting up or down hills..
° Avoid stopping or changing speed on
hills.
o If slowing is necessary, move throttle
control lever to slower position.
° tf stopping is absolutely necessary,
push clutch/brake pedal quickly to
brake position and engage parking
brake.
TOWING CARTS AND OTHER
ATTACHMENTS
Tow only the attachments that are
recommended by and comply with
specifications of the manufacturer of your
tractor_ Use common sense when towing.
Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
14

1. Check engine oil with tractor on level
ground.
2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds,
remove and read oil level. If neces-
sary, add oil until "FULL" mark on
dipstick is reached. Do not overfill.
, For cold weather operation you should
change oii for easier starting (See "OIL
VISCOSITY CHART" in the Mainte-
nance section of this manual).
, To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
° Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline
will increase carbon and lead oxide
deposits and reduce valve life). Do
not mix oil with gasoline. Purchase
fuel in quantities that can be used
within 30 days to assure fuel fresh-
ness.
IMPORTANT: When operating in
temperatures below 32°F(0°C), use
fresh, clean winter grade gasoline to
help insure good cold weather starting_
WARNING: Experience indicates
that alcohol blended fuels (called
gasohot or using ethanol or methanol)
can attract moisture which leads to
separation and formation of acids during
storage. Acidic gas can damage the fuel
system of an engine while in storage. To
avoid engine problems, the fuel system
should be emptied before storage of 30
days or longer_ Drain the gas tank, start
the engine and let it run until the fuel
lines and carburetor are empty. Use
fresh fuel next season. See Storage
Instructions for additional information.
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
& CAUTION: Fill to bqt,tom of gastank
filler neck. Do not ovenillo vvjpe OTTany
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it wi!l
take extra cranking time to move fuel from
the tank to the engine_
1. Be sure freewheel control is in the
transmission engaged position.
2. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake_
3o Place motion control lever in neutral
(N) position.
4_ Move attachment clutch to "DISEN-
GAGED" position.
5. Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.
6. Insert key into ignition and turn key
clockwise to "START" position and
release key as soon as engine starts.
Do not run starter continuously for
more than fifteen seconds per minute,
If the engine does not start after
several attempts, move throttle control
to fast position, wait a few minutes and
try again, if engine still does not start,
move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50 ° F and
above)
7. When engine starts, move the throttle
control to the fast position.
° The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute
using the choke as described above.
COLD WEATHER STARTING ( 50 ° F and
below)
8. When engine starts, allow engine to
run with the throttle control in the
choke position until the engine runs
roughly, then move throttle control to
fast position. This may require an
engine warm-up period from several
seconds to several minutes, depend-
ing on the temperature.
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather,
the transmission should be warmed up as
follows:
1. Be sure the tractor is on level ground.
2. Place the motion control lever in
neutral. Release the parking brake
and let the clutch/brake slowly return
to operating position°
3. Allow one minute for transmission to
warm up. This can be done during
the engine warm up period.
°The attachments can also be used
during the engine warm*up period after
the transmission has been warmed up.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance°
See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
15manualo

PURGE TRANSMISSION
_,CAUTION: Never engage or disen-
gage freewheel lever while the engine is
running.
To ensure proper operation and perfor-
mance, it is recommended that the
transmission be purged before operating
tractor for the first time° This procedure wilt
remove any trapped air inside the trans-
mission which may have developed during
shipping of your tractor.
IMPORTANT: Should your transmission
require removal for service or replacement,
it should be purged after reinstallation
before operating the tractor.
1. Place tractor safely on level surface
with engine off and parking brake set,
2o Disengage transmission by placing
freewheel control in freewheeling
position (See "TO TRANSPORT" in
this section of manual).
3. Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to slow position. With
motion control lever in neutral (N)
position, slowly disengage clutch/
brake pedal°
4. Move motion control lever to full
forward position and hold for five (5)
seconds. Move lever to full reverse
position and hold for five (5) seconds.
Repeat this procedure three (3) times.
NOTE: During this procedure there will be
no movement of drive wheels, The air is
being removed from hydraulic drive
system.
5. Move motion control lever to neutral
(N) position, Shut- off engine and set
parking brake.
6. Engage transmission by placing
freewheel control in driving position
(See '_O TRANSPORT" in this section
of manual)°
7. Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to half (1/2) speed° With
motion control lever in neutral (N)
position, slowly disengage clutch/
brake pedal.
8. Slowly move motion control lever
forward, after the tractor moves
approximately five (5) feet, slowly
move motion control lever to reverse
position, After the tractor moves
approximately five (5) feet return the
motion control lever to the neutral (N)
position° Repeat this procedure with
the motion control lever three (3)
times.
Your tractor is now purged and now ready
for normal operation°
MOWING TIPS
o Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual°
• The left hand side of mower should be
used for trimming.
o Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the right of the tractor.
This will result in a more even distribu-
tion of clippings and more uniform
cutting.
• When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two
rounds, mow in the opposite direction
making left hand turns until finished.
° If grass is extremely tall, it should be
mowed twice to reduce load and
possible fire hazard from dried clip-
pings. Make first cut relatively high; the
second to the desired height°
° Do not mow grass when it is wet° Wet
grass wil! plug mower and leave
undesirable clumps. Allow grass to dry
before mowing_
° Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired,
• When operating attachments, select a
ground speed that wilt suit the terrain
and give best performance of the
attachment being used_
f
]
16

MULCHINGMOWINGTIPS
IMPORTANT: For best performance,
keep mower housing free of built-up
grass and trash. Clean after each use.
o The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn_
Always mulch with your highest engine
(blade) speed as this will provide the
best recutting action of the blades.
o Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action.
The best time to mow your lawn is the
early afternoon° At this time the grass
has dried and the newly cut area will
not be exposed to the direct sun,
,, For best results, adjust the mower
cutting height so that the mower cuts off
only the top one-third of the grass
blades° For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
o Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a
second cut, mow across or perpendicu-
lar to the first cut path_
° Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.
Max 1/3"
i
'17

MAINTENANCE SCHEDULE _j_, _///_
F,LLI=OATES
AS YOU COMPLETE
Check Brake .Operat!o n .............. 1#1' $f
Check Tire Pressure V #_ ......
Check Operator Presence and
TInterlock Systems 6f
RCheck for LOose#ast_nars .... _ ' : _;, Vr
TLubrication Ch"_ ......
0 ,,,Check Battery Level
a Clean Battery and Terminals
Cheek Transaxle Cooling
Adjust Blade Belt(s) Tension
Adjust Motion Drive Belt(s) Tension
Check Engine Oil Level
Change Engine Oil
E C!eanA!rFilter
................... _' _______
J
I
v,v" ................... , !
......... g. ! ! .....
NClean Air Screen 6_2
? _'"lnspectMuffler/SparkArrester i .............._ " ' !
....Repiac'e OilFilter (If equipped) ..............................._2
ci;a.Engi,;coo,in=Fin= i.....
Replace Spark Plug Vr $f : :
Replace Air Filter Paper Cartridge 6f2
Replace Fuel Filler
I- Change mare ollet_ when operating under e heavy Ioad or in high. ambient !omperalures. 5- If equipped with adjustable l._y_;lem
2_Service more ellen when operating in d_tty or dusty conditions 6 -Not required if equipped with ma_ntenance-frao betlery
3 - II equipped wllh oli fillet, change oil every 51) hours 7 - Tighlon trent axle pivot bo]t to 35 It *Ibs maximum
4 - Rop|ace blades more often whoa mowing ta sandy _Oi_ Do, not overllghlen,
GENERAL RECOMMENDATIONS
The warranty on this tractor does not
cover items that have been subjected to
operator abuse or negligence, To receive
full value from the warranty, operator must
maintain tractor as instructed in this
manual.
Some adjustments will need to be made
periodically to properly maintain your
tractor.
Al! adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season,
o Once a year you should replace the
spark plug, clean or replace air filter,
and check blades and belts for wear. A
new spark plug and clean air filter
assure proper air-fuel mixture and help
your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level
2, Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper opera-
tion.
5. Check for loose fasteners. 18
LUBRICATION CHART
..cOSl O Spindle
Zerk _-%'_" Zerk
(DFront Wheel Wheel
Bearing Bearing Zerk
Zerk
OGenerat Purpose Grease
_bRefer to Maintenance "Engine" Section
IMPORTANT: Do not oil or grease the
ivot points which have special nylon
earings. Viscous lubricants will attract
dust and dirt that will shorten the life of
the self-lubricating bearings, If you feel
they must be lubricated, use only a dry,
powdered graphite type lubricant
sparingly.

TRACTOR
Alwaysobservesafetyruleswhen
performingany maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in
highest gear, then brake must be ad-
justed. (See "TO ADJUST BRAKE" in the
Service and Adjustments section of this
manual),
• Maintain proper air pressure in alI tires
(See "PRODUCT SPECIFICATIONS"
section of this manual),
o Keep tires free of gasoline, oil, or insect
control chemicals which can harm
rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion,
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working properly, if your
tractor does not function as described,
repair the problem immediately.
• The engine should not start unless the
clutch/brake pedal is fully depressed
and attachement clutch control is in the
disengaged position.
° When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
. When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
• The attachment clutch should never
operate unless the operator is in the
seat°
BLADE CARE
For best results mower blades must be
kept sharp° Replace bent or damaged
blades.
BLADE REMOVAL
1. Raise mower to highest position to
allow access to blades,
2. Remove hex bolt, lock washer and
flat washer securing blade°
3. install new or resharpened blade with
trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assem-
bly, center hole in blade must align with
star on mandrel assembly.
4o Reassemble hex bolt, lock washer
and flat washer in exact order as
shown.
5, Tighten bolt securely (27-35 Ft. Lbs,
torque).
IMPORTANT: Blade bolt is grade 8 heat
treated° Mandrel Assembly
Trailin( Edge Up
Blade Center
Hole
Flat Washer\
Lock Washer
_---Hex Bolt (Grade)
*A Grade 8 heat treated bolt can be identified
by six lines on the bolt head.
TOSHARPENBLADE
NOTE: We do not recommend sharpen-
ing blade - but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced° An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine,
• The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
• To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone bal-
ancer, follow the instructions supplied
with balancer,)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not°
° Slide blade on to an unthreaded
portion of the steel bolt or pin and hold
the bolt or pin parallel with the ground.
If blade is balanced, it should remain in
a horizontal position. If either end of
the blade moves downward, sharpen
the heavy end until the blade is
balanced,
5/8" B de
Center Hole
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use. How-
ever, periodic charging of the battery with
19an automotive charger will extend its life.

.Keep battery and terminals clean.
o Keep battery bolts tight.
o Keep small vent holes open,
o Recharge at 6-10 amperes for ! hour_
NOTE: The original equipment batteR/on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers,
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to "leak"
power.
I. Open battery box door.
2. Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
3. Rinse the battery with plain water and
dry.
4. Clean terminals and battery cable
ends with wire brush until bright.
5. Coat terminals with grease or petro-
leum jelly.
6. Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS section of this
manual).
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace
if necessary'. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
TRANSAXLE COOLING
The transmission fan and cooling fins
should be kept clean to assure proper
cooling.
Do not attempt to clean fan or transmis-
sion while engine is running or while the
transmission is hot. To prevent possible
damage to seals, do not use high
pressure water or steam to clean
transaxle.
° Inspect cooling fan to be sure fan
blades are intact and clean.
• Inspect cooling fins for dirt, grass
clippings and other materials. To
prevent damage to seals, do not use
compressed air or high pressure
sprayer to clean cooling fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory
and fluid maintenance is not required for
the life of the transaxle. Should the
transaxte ever leak or require servicing,
contact your nearest authorized service
center!department.
ENGINE
20
LUBRICATION
Only use high quality detergent oil rated
with AP1 service classification SF, SG, or
SH, Select the oil's SAE viscosity grade
according to your expected operating
temperature,
NOTE: Although multiwiscosity oils
(5W30, 10W30 etc.) improve starting in
cold weather, these multi-viscosity oils
will result in increased oil consumption
when used above 32°R Check your
engine oil level more frequently to avoid
possible engine damage from running
low on oil.
Change the oil after every 25 hours of
operation or at least once a year if the
tractor is not used for 25 hours in one
year.
Check the crankcase oil level before
starting the engine and after each eight
(8) hours of operation. Tighten oil fill cap/
dipstick securely each time you check the
oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SF, SG or SH.
.Be sure tractor is on level surface,,
° Oil will drain more freely when warm.
• Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
2. Remove drain plug.
3. After oil has drained completely,
replace oil drain plug and tighten
securely.
4. Refill engine with oil through oil fill
dipstick tube. Pour slowly. Do not
overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS"
section of this manual.
5. Use gauge on oil fill cap/dipstick for
checldng level. Be sure dipstick cap is
tightened securely for accurate
reading. Keep oil at "FULL" line on
dipstick. Oil Fill
_-'---Cap/Dipstlck
//
,Oil Drain
Plug