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  9. Craftsman EZ3 917.270774 User manual

Craftsman EZ3 917.270774 User manual

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STERWINS ELM2-36P-3W.4 Assemby - Use - Maintenance Manual

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Owner's Manual
CRRFTXMRN
19.0 HP
ELECTRIC START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
917.270774
• Safety
•Assembly
• Operation
•Maintenance
•Repair Parts
This product has a low emission engine which operates
differently from previously built engines. Before you start the
engine, read and understand this Owner's Manual.
CAUTION:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am- 5 pm, Mon-Sat
Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman website:www.sears.com/craftsman
Warranty ............................................... 2
Safety Rules .......................................... 2
Product Specifications .......................... 5
Assembly ............................................... 8
Operation ............................................ 11
Maintenance Schedule ...................... 17
Maintenance ....................................... 17
Service and Adjustments .................... 21
Storage ............................................... 27
Troubleshooting ................................. 28
Repair Parts ........................................ 32
Parts Ordering ..................... Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship.
This Warranty does not cover:
•Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts, etc.
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, negligence, improper storage or acci-
dent or the failure to maintain the equipment according to the instructions contained
in the owner's manual.
•Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the
battery will not hold a charge, Sears will replace the battery at no charge. In-home
warranty service on your Craftsman riding equipment is available at no charge for 30
days from the date of purchase. Please contact your nearest service center. After 30
days from the date of purchase, warranty service is available by taking your Craftsman
riding equipment to your nearest Sears Service Center. (In-home warranty service will
still be available after 30 days from the date of purchase but a standard trip charge will
apply). This warranty applies only while this product is in the United States. This
Warranty gives you specific legal rights, and you may also have other rights which may
vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
IMPORTANT: This cutting machine is
capable of amputating hands and feet
and throwing objects. Failure to observe
the following safety instructions could
result in serious injury or death.
GENERAL OPERATION
• Read, understand, and follow all in-
structions in the manual and on the
machine before starting.
• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
• Clear the area of objects such as
rocks, toys, wire, etc., which could be
picked up and thrown by the blade.
•Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless abso-
lutely necessary. Always look down and
behind before and while backing.
• Be aware of the mower discharge dk
rection and do not point it at anyone.
Do not operate the mower without ei-
ther the entire grass catcher or the
guard in place.
• Slow down before turning.
• Never leave a running machine unat-
tended. Always turn off blades, set
parking brake, stop engine, and re-
2 move keys before dismountincl.
•Turn off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial
light.
• Do not operate the machine while un-
der the influence of alcohol or drugs.
• Watch for traffic when operating near
or crossing roadways.
• Use extra care when loading or un-
loading the machine into a trailer or
truck.
• Data indicates that operators, age 60
years and above, are involved in a
large percentage of riding mower-
related injuries. These operators
should evaluate their ability to operate
the riding mower safely enough to
protect themselves and others from
serious injury.
SLOPE OPERATION
Slopes are a major factor related to loss-
of-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you can-
not back up the slope or if you feel un-
easy on it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Un-
even terrain could overturn the ma-
chine. Tall grass can hide obstacles.
• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Follow the manufacturer's recommen-
dations for wheel weights or counter-
weights to improve stability.
• Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
DO NOT:
•Do notturn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible. 3
•Do not mow near drop-offs, ditches, or
embankments. The mower could sud-
denly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves in.
•Do not mow on wet grass. Reduced
traction could cause sliding.
•Do nottry to stabilize the machine by
putting your foot on the ground.
•Do not use grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the ma-
chine and the mowing activity. Never as-
sume that children will remain where you
last saw them.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if chil-
dren enter the area.
• Before and when backing, look behind
and down for small children.
• Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
• Never allow children to operate the ma-
chine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
SERVICE
• Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel
with the engine running. Allow en-
gine to cool before refueling. Do
not smoke,
Never refuel the machine indoors.
Never store the machine or fuel
container inside where there is an
open flame, such as a water heat-
er.
• Never run a machine inside aclosed
area.
•Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip-
ment in good condition.
• Never tamper with safety devices.
Check their proper operation regularly.
•Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
• Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
• Never make adjustments or repairs
with the engine running.
•Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or al-
low objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing
them.
• Check brake operation frequently. Ad-
just and service as required.
• Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless abso-
lutely necessary. Always look down and
behind before and while backing.
• Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if chil-
dren enter the area.
• Before and when backing, look behind
and down for small children.
• Mow up and down slopes (15 ° Max),
not across.
• Remove obstacles such as rocks, tree
limbs, etc.
•Watch for holes, ruts, or bumps. Un-
even terrain could overturn the ma-
chine. Tall grass can hide obstacles.
• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
Do notturn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
_i, Look for this symbol to point out im-
portant safety precautions. It means
CAUTION!!! BECOME AWARE!!! YOUR
SAFETY IS INVOLVED.
_iLWARNING: The engine exhaust from
this product contains chemicals known to
the State of California to cause cancer,
birth defects, or other reproductive harm.
_rI,CAUTION: In order to prevent acci-
dental starting when setting up, trans-
porting, adjusting or making repairs al-
ways disconnect spark plug wire and
place wire where it cannot contact spark
plug.
4
PRODUCT SPECIFICATIONS
GASOLINE 3.5 GALLONS
_APACITY UNLEADED
_ND TYPE: REGULAR
DILTYPE SAE 30(ABOVE 32°F)
API-SF/SG/SH): SAE 5W-30
(BELOW 32"F)
OIL CAPACITY: 3.5 PINTS
SPARK PLUG: CHAMPION
GAP: .030") RC12YC
VALVE INTAKE: .004 -.006'
SLEARANCE: EXHAUST .004 -.006'
GROUND SPEED FORWARD:
(MPH): 1ST 1.2
2ND 1.5
3RD 2.3
4TH 3.5
5TH 4.8
6TH 5.4
REVERSE: 1.5
FRONT: 14 PSI
REAR: 10 PSI
16AMPS @ 3600RPM
TIRE
PRESSURE:
CHARGING
SYSTEM:
BATTERY: AMP/HR: 30
MIN. CCA: 240
CASE SIZE:U 1R
BLADE BOLT 27-35 FT. LBS
TORQUE:
CONGRATULATIONS on your purchase
of a Craftsman Tractor. It has been
designed, engineered and manufactured
to give you the best possible dependabil-
ity and performance.
Should you experience any problem you
cannot easily remedy, please contact
your nearest Sears Authorized Service
Center. We have competent, well-trained
technicians and the proper tools to
service or repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly.
Always observe the "SAFETY RULES".
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is
available on this product. Contact your
nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
•Read and observe the safety rules.
• Follow a regular schedule in maintain-
ing, caring for and using your tractor.
• Follow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual.
WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any
unimproved forest-covered, brush-
covered or grass-covered land unless the
engine's exhaust system is equipped with
a spark arrester meeting applicable local
or state laws (if any). If a spark arrester
is used, it should be maintained in
effective working order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code).
Other states may have similar laws.
Federal laws apply on federal lands. A
spark arrester for the muffler is available
through your nearest Sears Authorized
Service Center/Department (See
REPAIR PARTS section of this manual).
5
Parts Bag contents shown full size
Locknut 5/16-18
(1) Hex Bolt
3/8-16 x 1
(1) Lockwasher 3/8
(1) Large Flat Washer (1) Hex Bolt
5/16-18 x 1-1/4
(1) Knob
(1) Shoulder Bolt 5/16-18
(1) Washer
17/32 x 1-3/16 x 12 Gauge
©
_ #10x5/8
3/16(2)3/W4axSh16r_auge@
(2) Lock Washers #10
(2) Weld Nuts #10
6
Seat
Parts packed separately in carton
Mulcher
Plate
F-q
"-t Video
Cassette
Manual
Steering
Wheel
Parts Bag contents not shown full size
Steering
Boot
I
Parts Bag
(_ _'i'_ I I I
Slope Sheet
(2) Latch Hook
Assemblies
Steering
Extension
Shaft
Steering Wheel
Adapter
Steering
Wheel
Insert
(2) Keys
7
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness. Review the video cassette before
you begin.
TOOLS REQUIRED FOR ASSEMBLY
Asocket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench (1) Pliers
(2) 1/2" wrench (1) Utility knife
(1) 3/4" socket with
drive ratchet
(1) Tire pressure gauge
(1) Phillips screwdriver
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating
position (seated behind the steering
wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
•Remove all accessible loose parts and
parts boxes from shipping carton.
• Cut, from top to bottom, along lines on
all four corners of shipping carton, and
lay panels flat.
• Check for any additional loose parts or
boxes and remove.
BEFORE ROLLING TRACTOR OFF
SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
• Slide extension shaft onto lower
steering shaft. Align mounting holes
in extension and lower shafts and
install 5/16 hex bolt and Iocknut.
Tighten securely.
IMPORTANT: Tighten bolt and nut
securely to 18-22 ft. Ibs. torque.
• Place tabs of steering boot over tab
slots in dash and push down to
secure.
INSTALL STEERING WHEEL
•Position front wheels of the tractor so
they are pointing straight forward.
• Slide steering wheel adapter onto
steering shaft extension.
[_ .F--_Steering
%,_ Wheel Insert
_-'_ Hex Bolt
_Lock Washer
iS"-_.'_.'_ _- Large Flat
_ Washer
. z_,.__ ('L ,/-Steering Boot
S,eering Wheel _-"
/_Tabs
Extension _
Shaft "__._-_- -Adapter
5/16 Locknut _5/16 Hex Bolt
L°wer Steering _
Shaft Tab
,"- .' , Slots
• Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
• Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten
securely.
• Snap steering wheel insert into center
of steering wheel.
Remove protective materials from
tractor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY
Lift hood to raised position.
If this battery is put into service after
month and year indicated on label
(label located between terminals)
charge battery for minimum of one
hour at 6-10 amps. (See "BAFFERY"
in Maintenance section of this manual
for charging instructions).
8
Label
1
INSTALLSEAT
Adjust seat before tightening adjustment
knob.
• Remove cardboard packing on seat
pan.
• Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt
securely.
• Assemble adjustment knob and flat
washer loosely. Do not tighten.
•Lower seat into operating position and
sit on seat.
• Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
•Get off seat without moving its
adjusted position.
Raise seat and tighten adjustment
knob securely. Seat
Shoulder Seat Pan
Bolt
Flat Washer
Adjustment
Knob
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
•Press lift lever plunger and raise
attachment lift lever to its highest
position.
• Release parking brake by depressing
clutch/brake pedal.
• Place gearshift lever in neutral iN)
position.
Roll tractor forward off skid.
Remove banding holding discharge
guard up against tractor.
TO DRIVE TRACTOR OFF SKID
_IL WARNING: Before starting, read,
understand and follow all instructions in
the Operation section of this manual. Be
sure tractor is in a well-ventilated area.
Be sure the area in front of tractor is
clear of other people and objects.
Be sure all the above assembly steps
have been completed.
• Check engine oil level and fill fuel tank
with gasoline.
• Sit on seat in operating position,
depress clutch/brake pedal and set the
parking brake.
• Place gear shift lever in neutral iN)
position.
•Press lift lever plunger and raise
attachment lift lever to its highest
position.
•Start the engine. After engine has
started, move throttle control to idle
position.
• Depress clutch/brake pedal into full
"BRAKE" position and hold. Move
gearshift lever to 1st gear.
• Slowly release clutch/brake pedal and
slowly drive tractor off skid.
• Apply brake to stop tractor, set parking
brake and place gearshift lever in
neutral position.
• Turn ignition key to "OFF" position.
Continue with the instructions that follow.
INSTALL MULCHER PLATE
•Install two latch hooks to mulcher plate
using screw, washer, lock washer, and
weld nut as shown.
NOTE: Pre-assemble weld nut to latch
hook by inserting weld nut from the top
with hook pointing down.
• Tighten hardware securely.
• Raise and hold deflector shield in
upright position.
• Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown.
• Hook front latch into hole on front of
mower deck.
• Hook rear latch into hole on back of
mower deck.
CAUTION: Do not remove discharge
guard from mower. Raise and hold guard
when attaching mulcher plate and allow i
to rest on plate while in operation.
Weld Nut
From The To
Lock
Washer
Weld Nut
Latch
Hook_,
Washer
MulcherPlate ',_.Screw
HookPoints
Down
Latch
Hook
/
Nut
Washer
Shield
Latch Hooks
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are de-
signed for discharging and bagging also.
CHECK TIRE PRESSURE
The tires on your tractor were overin-
tIated at the factory for shipping pur-
poses. Correct tire pressure is important
for best cutting performance.
Reduce tire pressure to PSL shown in
"PRODUCT SPECIFICATIONS"
section of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
CHECK FOR PROPER POSITION
OF ALL BELTS
See the figures that are shown for
replacing motion and mower blade drive
belts in the Service and Adjustments
section of this manual. Verify that the
belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your
tractor, check to see that the brake is
properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.
/CHECKLIST
BEFORE YOU OPERATE AND ENJOY
YOUR NEW TRACTOR, WE WISH TO
ASSURE THAT YOU RECEIVE THE
BEST PERFORMANCE AND
SATISFACTION FROM THIS QUALITY
PRODUCT.
PLEASE REVIEW THE FOLLOWING
CHECKLIST:
•/All assembly instructions have been
completed.
,/No remaining loose parts in carton.
,/Battery is properly prepared and
charged. (Minimum 1 hour at 6
amps).
,,/Seat is adjusted comfortably and
tightened securely.
,1'All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).
,/Be sure mower deck is properly
leveled side-to-side/front-to-rear for
best cutting results. (Tires must be
properly inflated for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulley_
and inside all belt keepers.
,I Check wiring. See that all connections
are still secure and wires are properly
clamped.
WHILE LEARNING HOW TO USE YOUR
TRACTOR, PAY EXTRAATI'ENTION TO
THE FOLLOWING IMPORTANT ITEMS:
J" Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,/Become familiar with all controls - their
location and function. Operate them
before you start the engine.
Z" Be sure brake system is in safe
operating condition.
10