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  9. Craftsman EZ3 917.271090 User manual

Craftsman EZ3 917.271090 User manual

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STERWINS ELM2-36P-3W.4 Assemby - Use - Maintenance Manual

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Owner's Manual
CRAFTSMnl[
16.5 HP
ELECTRIC STAR1
42" MOWER
6 SPEED TRANS_Lq_
LAWN TRACTOR
Model No.
917,271090
•Safety
•Assembly
•Operation
•Maintenance
•Repair Parts
This product has a low emission engine which operates differently
from built Before start the enginei read
previously engines. you
and understand this Owner's Manual.
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equip-
ment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am -5 pro, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Warranty ................................................. 2
Safety Rules ........................................... 2
Product Specifications ........................... 5
Assembly ................................................ 8
Operation .............................................. 12
Maintenance Schedule ......................... 18
Maintenance ......................................... 18
Service and Adjustments ...................... 22
Storage ................................................. 27
Troubleshooting .................................... 29
Repair Parts ......................................... 32
Parts Ordering ....................... Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if-this Craftsman Riding Equipment is main-
tained, lubricated and tuned up according to the instructions in the owner's manual,
Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship.
This Warranty does not cover:
• Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts, etc.
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, negligence, improper storage or acci-
dent or the failure to maintain the equipment according to the instructions contained in
the owner's manual.
• Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BA'I-FERY
For ninety (90) days from date of purchase, if any battery included with this riding equip-
ment proves defective in material or workmanship and our testing determines the bat-
tery will not hold a charge, Sears will replace the battery at no charge. In-home warranty
service on your Craftsman riding equipment is available at no charge for 30 days from
the date of purchase. Please contact your nearest service center. After 30 days from the
date of purchase, warranty service is available by taking your Craftsman riding equip-
ment to your nearest Sears Service Center. (Imhome warranty service will still be avail-
able after 30 days from the date of purchase but a standard trip charge will apply). This
warranty applies only while this product is in the United States. This Warranty gives you
specific legal rights, and you may also have other rights which may vary from state to
state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
GENERAL OPERATION
• Read, understand, and follow all instruc-
tions in the manual and on the machine
before starting.
• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
• Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
2
•Never carry passengers.
• Do not mow in reverse unless absolute-
ly necessary. Always look down and
behind before and while backing.
•Be aware of the mower discharge direc-
tion and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
•Slow down before turning.
•Never leave a running machine unat-
tended. Always turn off blades, set park-
ing brake, stop engine, and remove
keys before dismounting.
• Turnoffbladeswhennot mowing.
• Stop engine before removing grass
catcher or unclogging chute.
•Mow only in daylight or good artificial
light.
•Do not operate the machine while under
the influence of alcohol or drugs.
•Watch for traffic when operating near or
crossing roadways.
•Use extra care when loading or unload-
ing the machine into a trailer or truck.
SLOPE OPERATION
Slopes are a major factor related to loss-
of-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on
it, do not mow it.
DO:
•Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
•Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
•Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Follow the manufacturer's recommen-
dations for wheel weights or counter-
weights to improve stability.
•Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
•Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
•Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT:
•Do notturn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
•Do not mow near drop-offs, ditches, or
embankments. The mower could sud-
denly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves in.
•Do not mow on wet grass. Reduced
traction could cause sliding.
•Do nottry to stabilize the machine by
putting your foot on the ground.
•Do not use grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
•Keep children out of the mowing area
and under the watchful care of another
responsible adult.
•Be alert and turn machine off if children
enter the area.
•Before and when backing, look behind
and down for small children.
•Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
•Never allow children to operate the
machine.
•Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
SERVICE
•Use extra care in handling gasoline and
other fuels. They are flammable and
vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel
with the engine running. Allow en-
gine to cool before refueling. Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
•Never run a machine inside a closed
area.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip-
ment in good condition.
•Never tamper with safety devices.
Check their proper operation regularly.
•Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
3
• Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
° Never make adjustments or repairs with
the engine running.
• Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently.
Adjust and service as required.
•Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolute-
ly necessary. Always look down and
behind before and while backing.
• Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Mow up and clown slopes (15 °Max), not
across.
•Remove obstacles such as rocks, tree
limbs, etc.
•Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
•Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
•Do notturn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
,_Look for this symbol to point out impor-
tant safety precautions. It means CAU-
TIONI!! BECOME AWARE!!! YOUR SAFE-
TY IS INVOLVED.
_CAUTION: In order to prevent acciden-
tal starting when setting up, transporting,
adjusting or making repairs always discon-
nect spark plug wire and place wire where
it cannot contact spark plug.
_,WARNING: The engine exhaust from
this product contains chemicals known to
the State of California to cause cancer,
birth defects, or other reproductive harm.
4
PRODUCT SPECIFICATIONS
GASOLINE 1.25 GALLONS
CAPACITY
AND TYPE: UNLEADED
REGULAR
OILTYPE SAE 10W-30
API-SF/SG/SH): (above 32°F)
SAE 5W-30
(below 32°F)
OIL CAPACITY: W/FILTER: 4.0 PINTS
WiO FILTER: 3.5 PINTS
SPARK PLUG: Champion RC12YC
GAP: .030")
GROUND SPEED FORWARD:
(MPH): 1sT 1.1
2ND 1.4
3RD 2.3
4TM 3.5
5TM 4.5
6TM 6.0
REVERSE: 1.7
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
CHARGING 3 AMPS BAI-FERY
SYSTEM: 5 AMPS HEADLIGHTS
BAI-FERY: AMPiHR: 30
MIN. CCA: 240
CASE SIZE: U1R
BLADE BOLT 27-35 FT. LBS.
TORQUE:
CONGRATULATIONS on your purchase
of aCraftsman Tractor. It has been
designed, engineered and manufactured
to give you the best possible dependability
and performance.
Should you experience any problem you
cannot easily remedy, please contact your
nearest Sears Authorized Service Center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES".
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is avail-
able on this product. Contact your nearest
Sears store for details.
CUSTOMER RESPONSIBILITIES
•Read and observe the safety rules.
• Follow a regular schedule in maintain-
ing, caring for and using your tractor.
• Follow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual.
_WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unim-
proved forest-covered, brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code). Other
states may have similar laws. Federal
laws apply on federal lands. A spark
arrester for the muffler is available through
your nearest Sears Authorized Service
Center (See REPAIR PARTS section of
this manual).
5
(1) Large Flat Washer
Parts Bag contents shown full size
(1) Hex Bolt 5/16-18 x 1-1/4
(1) Hex Bolt
3/8-t 6 x 1
(1) Lockwasher 3/8
@
(1) Locknut 5/16-18
(t) Knob
(t) Washer
17/32 x 1-3/16 x12Gauge
(1) Shoulder
Bolt 5/16-18
(2) Washers
3/16 x3/4 x16 Gauge _#10 x5/8
(2) Weld
Nuts #10 (2) Lock
Washers #10
6
Parts packed separately in carton
Seat
Mulcher
Plate
Video
Cassette
Steering
Boot
Manual
i
Steering
Parts Bag Wheel
(2) Shoulder
Bolts
_(2) Center-
lock Nuts
(2) Washers 3/8
x 7/8 x 14 Gauge
Parts Bag contents not shown full size
Slope Sheet
,C_ _ Steering
Wheel
(2) Keys Insert
_I I I
(2) Latch Hook Steering I_l
._ Assemblies Extension I{
'_' Shaft _=_I I
(2) Gauge Steering Wheel IOI
Wheels Adapter CJ
7
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes• To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR
ASSEMBLY
Asocket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench
(1) Utility knife
(2) 1/2" wrench
(1)Pliers
(1) 3/4" Socket w/
drive rachet
(1) Phillips Screw-
driver
(1) Tire pressure
gauge
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating posi-
tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
•Remove all accessible loose parts and
parts boxes from shipping carton (See
page 6).
• Cut, from top to bottom, along lines on
all four corners of shipping carton, and
lay panels flat.
•Check for any additional loose parts or
boxes and remove.
BEFORE ROLLING TRACTOR OFF
SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
• Slide extension shaft onto lower steer-
ing shaft. Align mounting holes in exten-
sion and lower shafts and install 5/16
hex bolt and Iocknut. Tighten securely.
IMPORTANT: Tighten bolt and nut secure-
ly to 18-22 ft. Ibs. torque.
• Place tabs of steering boot over tab
slots in dash and push down to secure.
INSTALL STEERING WHEEL
• Position front wheels of the tractor so
they are pointing straight forward.
• Slide steering wheel adapter onto steer-
ing shaft extension.
• Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter. 8
•Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten securely.
•Snap steering wheel insert into center
of steering wheel.
•Remove protective materials from trac-
tor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
insert
,_ _3/8 Hex Bolt
""_._3/8 Lockwashar
_--_---_.__ Large Flat
_- L Washer
Steering . _ I Steering
Wheel _,_ Boot
/3/-ia s
Extension
Shaft __._- Adapter
5/16 Locknut----__.=_,_'__ 5/16 Hex
.L___" "_"""Bolt
•,-_--._,-,...
Lower Steenng...._..= ,& -.-----,
Shaft ;_-"_ _ ,
-,_/ _Tab
"-. _ ,, Slots
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
•Press lift lever plunger and raise attach-
ment lift lever to its highest position.
•Release parking brake by depressing
clutch/brake pedal.
•Place gearshift lever in neutral (N) posi-
tion.
•Roll tractor forward off skid.
•Remove banding holding discharge
guard up against tractor.
HOW TO SET UP YOUR TRACTOR
CHECKBATTERY
•Lift seat pan to raised position and open
battery box door.
•If this battery is put into service after
month and year indicated on label (label
located between terminals) charge bat-
tery for minimum of one hour at 6-10
amps. (See "BA-I3ERY" in
MAINTENANCE section of this manual
for charging instructions).
Se_
Battery Label
Box Door
Terminal ,rminal
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
•Remove cardboard packing on seat pan.
•Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt
securely.
•Assemble adjustment knob and flat
washer loosely. Do not tighten.
•Lower seat into operating position and
sit on seat.
•Slide seat until a comfortable position is
reached which allows you to press
clutch/brake pedal all the way down.
• Get off seat without moving its adjusted
position.
•Raise seat and tighten adjustment knob
securely. Seat
\
Seat Pan
Shoulder
Bolt
Adjustment Knob
Rat Washer
CHECK TIRE PRESSURE Weld Nut From
The tires on your tractor were overinftated The Top \
at the factory for shipping purposes.
Correct tire pressure is important for best Lock
cutting performance. Weld Washer
Nut
•Reduce tire pressure to PSI shown in Screw
=PRODUCT SPECIFICATIONS" on Latch
page 5 of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for replac-
ing motion and mower blade drive belts in
the Service and Adjustments sectoin of
this manual. Verify that the belts are rout-
ed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac-
tor, check to see that the brake is properly
adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of
this manual.
INSTALL MULCHER PLATE
•Install two latch hooks to mulcher plate
using screw, washer, lock washer, and
weld nut as shown.
NOTE: Pro-assemble weld nut to latch
hook by inserting weld nut from the top
with hook pointing down.
•Tighten hardware securely.
•Raise and hold deflector shield in up-
right position.
•Place front of mulcber plate over front of
mower deck opening and slide into
place, as shown.
•Hook front latch into hole on front of
mower deck.
•Hook rear latch into hole on back of
mower deck.
Hook Points
Down
Latch
Hook
Wa_er
Mulcher
Plate
Deflector
Shield
Weld Nut
LockWasher
Washer
_i- Screw
Latch
Hooks
_,CAUTION: Do not remove discharge
guard from mower. Raise and hold guard
when attaching mulcher plate and allow it
to rest on plate while in operation.
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are designed
for discharging and bagging also.
10