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  9. Craftsman EZ3 917.272190 User manual

Craftsman EZ3 917.272190 User manual

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STERWINS ELM2-36P-3W.4 Assemby - Use - Maintenance Manual

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STERWINS ELM2-36P-3W.4 Assemby - Use - Maintenance Manual

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Owner's Manual
CRAFTSMAN°
25.0 HP
ELECTRIC START
46" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
917.272190
• Safety
• Assembly
•Operation
• Maintenance
•Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equip-
ment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am -5 pm, Mort -Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: www.sears.condcraftsman
Warranty ................................................ 2
Safety Rules .......................................... 3
Product Specifications ........................... 5
Assembly ............................................... 7
Operation ............................................. 12
Maintenance Schedule ....................... 19
Maintenance ........................................ 1
Service and Adjustments ..................... 2_
Storage ................................................ 29
Troubleshooting .................................. 30
Repair Parts ......................................... 34
Parts Ordering ...................... Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship. Warranty service is available free of charge by taking your
Craftsman riding equipment to your nearest Sears Service Center. In-home warranty
service is available but a trip charge will apply. This warranty applies only while this
product is in the United States.
This Warranty does not cover:
• Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine.
• Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructions con-
tained in the owner's manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
• Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines th_
battery will not hold a charge, Sears will replace the battery at no charge. Warranty
service is available free of charge by taking your Craftsman riding equipment to your
nearest Sears Service Center. In-home warranty service is available but a trip charge
will apply. This warranty applies only while this product is in the United States.
To locate the nearest sears service center or to schedule in-home warranty service,
simply contact sears at 1-800-4-my-home
This Warranty gives you specific legal rights, and you may also have other rights whicP
may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
2
IMPORTANT: This cutting machine is
capable of amputating hands and feet
and throwing objects. Failure to observe
the following safety instructions could
result in serious injury or death.
GENERAL OPERATION
• Read, understand, and follow all
instructions in the manual and on the
machine before starting.
• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
•Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
•Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
•Never carry passengers.
• Do not mow in reverse unless absolute-
ly necessary. Always look down and
behind before and while backing.
•Be aware of the mower discharge
direction and do not point it at anyone.
Do not operate the mower without
either the entire grass catcher or the
guard in place.
•Slow down before turning.
•Never leave a running machine
unattended. Always turn off blades, set
parking brake, stop engine, and
remove keys before dismounting.
•Turn off blades when not mowing.
•Stop engine before removing grass
catcher or unclogging chute.
•Mow only in daylight or good artificial
light.
• Do not operate the machine while
under the influence of alcohol or drugs.
•Watch for traffic when operating near or
crossing roadways.
•Use extra care when loading or
unloading the machine into a trailer or
truck.
•Data indicates that operators, age 60
years and above, are involved in a
large percentage of riding mower-
related injuries. These operators
should evaluate their ability to operate
the riding mower safely enough to
protect themselves and others from
serious injury.
SLOPE OPERATION
Slopes are a major factor related to loss-
of-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on
it, do not mow it.
DO:
•Mow up and down slopes, not across.
•Remove obstacles such as rocks, tree
limbs, etc.
•Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
•Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
•Follow the manufactuier's recommen-
dations for wheel weights or counter-
weights to improve stability.
•Use extra care with grass catchers or
other attachments. These can change
the stability of the machine,
•Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
•Avoid starting or stopping on aslope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT:
• Do not turn on slopes unless neces-
sary, and then, turn slowly and gradual-
ly downhill, if possible.
• Do not mow near drop-offs, ditches, or
embankments. The mower could
suddenly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves in.
•Do not mow on wet grass. Reduced
traction could cause sliding.
•Do not try to stabilize the machine by
putting your foot on the ground.
•Do not use grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
3 you last saw them.
•Keep children out of the mowing area
and under the watchful care of another
responsible adult. •
• Be alert and turn machine off if children
enter the area.
•Before and when backing, look behind •
and down for small children.
•Never carry children. They may fall off •
and be seriously injured or interfere
with safe machine operation.
• Never allow children to operate the
machine. •
•Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
SERVICE
• Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel
with the engine running. Allow en-
gine to cool before refueling. Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
• Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs
with the engine running.
Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
•Check brake operation frequently. • Mow up and down slopes (15 °Max),
Adjust and service as required.
•Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
•Never carry passengers or children
even with the blades off.
•Do not mow in reverse unless abso-
lutely necessary. Always look down and
behind before and while backing.
• Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
•Before and when backing, look behind
and down for small children.
not across.
•Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Un-
even terrain could overturn the ma-
chine. Tallgrass can hide obstacles.
•Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
•Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
•If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
•Do not turn on slopes unless neces-
sary, and then, turn slowly and gradual-
4 ly downhill, if possible.
bLook for this symbol to point out
important safety precautions. It means
CAUTION!!! BECOMEAWARE!!! YOUR
SAFETY iS INVOLVED.
_CAUTION." In order to prevent acciden-
tal starting when setting up, transporting,
adjusting or making repairs always
disconnect spark plug wire and place wire
where it cannot contact spark plug.
A, CAUTION- Do not coast down a hill in
neutral, you may lose control of the tractor.
PRODUCT SPECIFICATIONS
GASOLINE 3.5 GALLONS
CAPACITY UNLEADED
AND TYPE: REGULAR
OlLTYPE SAE 30 (ABOVE 32°F)
API-SF/SG/SH): SAE 5W-30
(BELOW 32°F)
OiL CAPACITY: W/FILTER: 4.0 PINTS
W/OFtLTER: 3.75 PINTS
SPARK PLUG: CHAMPION RC12YC
ACAUTION- Tow only the attachments
that are recommended by and comply
with specifications of the manufacturer of
your tractor. Use common sense when
towing. Operate only at the lowest
possible speed when on a slope. Too
heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
_WARNING: The engine exhaust from
this product contains chemicals known to
the State of California to cause cancer,
birth defects, or other reproductive harm.
Should you experience any problem you
cannot easily remedy, please contact
your nearest authorized service center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly.
Always observe the "SAFETY RULES".
REPAIR AGREEMENT
GAP: .040")
VALVE INTAKE:
CLEARANCE: EXHAUST:
GROUND SPEED 1sT
(MPH): 2"D
3RO
4TM 2.9
5TM 3.6
6TM 4.7
REVERSE: 1.4
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10PSI
CHARGING
.004"-.006"
.004"-.006"
0.9
1.2
1.9
ARepair Agreement is available on this
product. Contact your nearest Sears
store for details.
CUSTOMER RESPONSIBILITIES
•Read and observe the safety rules.
•Follow a regular schedule in maintain-
ing, caring for and using your tractor.
•Follow the instructions under =Mainte-
nance" and =Storage" sections of this
owner's manual.
AWARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any
SYSTEM: 16 AMPS @ 3600 RPM
BATTERY: AMP/HR: 30
MIN. CCA: 240
CASE SIZE: U1R
BLADE BOLT 27-35 FT. LBS.
TORQUE:
CONGRATULATIONS on your purchase
of a Craftsman Tractor. It has been
designed, engineered and manufactured
to give you the best possible dependabil-
ity and performance.
5
unimproved forest-covered, brush-
covered or grass-covered land unless the
engine's exhaust system is equipped with
a spark arrester meeting applicable local
or state laws (if any). If a spark arrester is
used, it should be maintained in effective
working order by the operator.
In the state of Califomia the above is
required by law (Section 4442 of the
California Public Resources Code).
Other states may have similar laws.,
Federal laws apply on federal lands. A
spark arrester for the muffler is available
through your nearest authorized service
center/department (See REPAIR PARTS
section of this manual).
©
Steering
Wheel Insert
Steering Wheel
Steering Sleeve
Steering Sleeve
Extension
Seat
(1) Washer
17/32 x1-3/16 x12 Gauge
_(1) Knob
(1) Shoulder
Bolt 5/16-18
Mower
(4) Retainer Springs (single loop) (3) Retainer Springs (double loop)
€
(2) Keys
Video M_
Cassette Slope Sheet
(3)
6
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness. Review the video cassette before
you begin.
TOOLS REQUIRED FOR ASSEMBLY
Asocket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 3/4" wrench
(2) 1/2" wrench
(1) Utility knife
(1) Pliers
(1) 3/4" Socket w/
drive rachet
(1) Phillips Screwdriver
(1) Tire pressure
(1) 9/16" wrench gauge
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating
position (seated behind the steering
wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
•Remove all accessible loose parts and
parts boxes from shipping carton.
•Cut, from top to bottom, along lines on
all four corners of shipping carton, and
lay panels flat.
•Remove mower and package materi-
als.
•Check for any additional loose parts or
boxes and remove.
BEFORE REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL
• Remove Iocknut and large flat washer
from steering shaft.
• Position front wheels of the tractor so
they are pointing straight forward.
• Slide the steering sleeve over the
steering shaft.
• Align tabs and press steering sleeve
extension into bottom of steering
wheel.
• Position steering wheel so cross bars
are horizontal (left to right) and slide
onto adapter.
• Secure steering wheel to steering shaft
with Iocknut and large flat washer
previously removed. Tighten securely.
• Snap steering wheel insert into center
of steering wheel.
• Remove protective materials from
tractor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
I_1 _ Steering
Wheel Insert
_--- Lock Nut
_)___ Large Flat
_, Washer
_ Steering
wneel _1.f Adapter
Steering
Tabs _ Sleeve
IExtension
Shaft _,,
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY
Lift hood to raised position.
If this battery is put into service after
month and year indicated on label
(label located between terminals)
charge battery for minimum of one hour
at 6-10 amps. (See "BATTERY" in
MAINTENANCE section of this manual
for charging instructions).
Label
",%%
7
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
•Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
•Pivot seat upward and remove from the
cardboard packing. Remove the
cardboard packing and discard.
• Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt
securely.
• Assemble adjustment knob and flat
washer loosely. Do not tighten.
• Lower seat into operating position and
sit on seat.
• Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
• Get off seat without moving its adjusted
position.
• Raise seat and tighten adjustment
knob securely.
Seat
Shoulder Seat Pan
Bolt
Flat Washer
Adjustment
Knob
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor from
the skid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
•Press lift lever plunger and raise
attachment lift lever to its highest
position,
•Release parking brake by depressing
clutch/brake pedal.
• Place freewheel control in freewheel-
ing position to disengage transmission
(See "TO TRANSPORT" in the Opera-
tion section of this manual).
• Roll tractor forward off skid.
TO DRIVE TRACTOR OFF SKID
(See Operation section for location
and function of controls)
AWARNING: Before startinq read,
understand and fol ow all instruct ons in
the Operation section of this manual. Be
sure tractor is in a well-ventilated area. B_
sure the area in front of tractor is clear of
other people and objects.
• Be sure all the above assembly steps
have been completed.
• Check engine oil level and fill fuel tank
with gasoline.
• Place freewheel control in 'lransmis-
sion engaged" position.
•Sit on seat in operating position,
depress clutch/brake pedal and set the
parking brake.
•Place motion control lever in neutral
(N) position.
•Press lift lever plunger and raise
attachment lift lever to its highest
position.
•Start the engine. After engine has
started, move throttle control to idle
position.
•Release parking brake.
• Slowly move the motion control lever
forward and slowly drive tractor off skid
•Apply brake to stop tractor, set parking
brake and place gearshift lever in
neutral position.
•Turn ignition key to "OFF" position.
Continue with the instructions that follow.
IMPORTANT: For shipping purposes, the
mulcher plate was preattached to your
mower. The mulcher plate must only be
used with the mulching blades that came
packed separately in the carton.
Your mower came factory equipped with
high performance blades, which are the
best blades for bagging and discharging.
To use your mower with the high perfor-
mance blades the mulcher plate must be
removed from the mower.
TO SET UP YOUR MOWER FOR
MULCHING
• Turn the mower over to allow access tc
blades.
•Remove hex bolt, lock washer and flat
washer and remove high performance
blades. Store in safe place.
•Install mulcher blades with trailing edg
up towards deck as shown.
8
IMPORTANT:Toensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
•Reassemble hex bolt, lock washer and
flat washer in exact order as shown.
•Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT: BLADE BOLT IS GRADE 8
HEATTREATED.
• Install mulcher plate if previously
removed. Mandrel
Assembly
TrailingEdge Up Center
Blade Hole
Washer%
Hex Bolt
(Grade 8)* Star
_;_ .Lock
Washer
*A GRADE 8HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT
HEAD.
TO INSTALL MULCHER PLATE
NOTE: If you installed the mulching
blades you will need to install the mulcher
plate.
•Raise and hold deflector shield in
upright position.
•Place front of mulcher plate over front of
mower deck opening and slide into
place, as shown.
•Hook front latch into hole on front of
mower deck.
•Hook rear latch into hole on back of
mower deck.
&CAUTION: Do not remove discharge
guard from mower. Raise and hold guard
when attaching mulcher plate and allow it
to rest on plate while in operation.
Deflector
Shield Mulcher
Plate
Latch
Hooks
TO CONVERT TO BAGGING OR
DISCHARGING
NOTE: The mulcher blades will discharge
and bag grass, but for best bagging and
discharging install the high performance
blades.
•Remove mulcher plate and mulcher
blades and install high performance
blades, (see BLADE REMOVAL in the
MAINTENANCE section of this manual).
•Store mulcher blades and mulcher
plate in a safe place. Your mower is
now ready for discharging or installa-
tion of optional grass catcher acces-
sory.
INSTALL MOWER AND DRIVE BELT
Be sure tractor is on level surface and
mower suspension arms are raised with
attachment lift control. Engage parking
brake.
•Cut and remove ties securing anti-sway
bar and belts. Swing anti-sway bar to
left side of mower deck.
•Slide mower under tractor with deflector
sheild to right side of tractor.
IMPORTANT: Check belt for proper
routing in all mower pulley grooves.
Install belt into electric clutch pulley
groove.
•Install one front link in top hole of the
R.H. front mower bracket and R.H.front
suspension bracket. Retain with two
single loop retainer springs as shown.
•Install second front link in L.H. front
suspension bracket only and retain with
single loop retainer spring as shown.
•Tum height adjustment knob counter-
clockwise until it stops.
•Lower mower linkage with attachment
lift control.
• Place the L.H. suspension arm on
outward pointing deck pin. If neces-
sary, rock and raise front of mower to
align deck pin with the hole in suspen-
sion arm. Retain with double loop
retainer spring with loops down as
shown.
• Slide left side of mower back and install
the unattached front link in top hole of
the L.H. front mower bracket. Retain
with single loop retainer spring as
shown.
9
•Place the R.H. suspension arm on
outward pointing deck pin. If neces-
sary, rock and raise front of mower to
align deck pin with the hole in suspen-
sion arm. Retain with double loop
retainer spring with loops down as
shown.
• Connect anti-sway bar to chassis
bracket under left footrest and retain
with double loop retainer spring.
• Turn height adjustment knob clockwise
to remove slack from mower suspen-
sion.
• Raise mower to highest position.
• Assemble gauge wheels (See "TO
ADJUST GAUGE WHEELS" in the
Operation section of this manual).
CHECKTIREPRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
• Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section
of this manual.
CHECK MOWER LEVELNESS
For best cutting results, mower should be
properly leveled. See "TO LEVEL
MOWER HOUSING" in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for
replacing motion, mower drive, and
mower blade drive belts in the Service
and Adjustments section of this manual.
Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your
tractor, check to see that the brake is
properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.
Front
Suspension
Bracket
Double Loop
Retainer Spring
(Outward _g
Chassis deck pins)
Bracket _
Gauge
Wheel
Suspension
Arms Bracket
Shoulder
Bolt
3/8 Was
3/8-16
Center Double Loop
Locknut Retainer Spring
Use Pliers for
Retainer Springs
f: _Iy
Bar
Idler
Pulley
Single Loop
Retainer
._, Spring
Deflector Sheild
10