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Craftsman 113.199410 User manual

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MODEL NO.
113.199410
SAW ONLY
113.199450
SAW WITH LEGS
Serial
Number
Model and serial
number may be found
at the front of the base.
You should record both
model and serial number
in a safe place for
future use.
CAUTION:
Read GENERAL
and ADDITIONAL
SAFETY
INSTRUCTIONS
carefully
!_'::_i!i::i_::_:i¸_¸¸:!!_'__._i_¸¸::::i:¸¸¸¸¸_¸¸_
CRRFTSMRN
IO-INCH
RADIAL SAW
• assembly
•operating
•repair parts
Sold by SEARS, ROEBUCK AND CO., Chicago, IL. 60684 U.S.A.
Part No 75124 Printed if_ U S/
FULL ONE YEAR WARRANTY ON CRAFTSMAN RADIAL SAW
If within one year from the date of purchase, this Craftsman Radial Saw fails due to a defect in material or
workmanship, Sears will repair it, free of charge.
WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS SERVICE
CENTER/DEPARTMENT THROUGHOUT THE UNITED STATES.
THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES.
This warranty gives you specific legal rights, and you may have other rights which vary from state to state.
SEARS, ROEBUCK AND CO. DEPT., 698/731A Sears Tower, Chicago, IL 60684
general safety instructions
1. KNOW YOUR POWER TOOL
Read and understand the owner's manual and labels
affixed to the tool. Learn its applications and limitations
as well as the specific potential hazards peculiar to this
tool. 13.
2. GROUND ALL TOOLS
This tool is equipped with an approved 3-conductor
cord and a 3 prong grounding type plug to fit the
proper ground,ng type receptacle, l he green conductor 14.
in the cord is the grounding wire. Never connect the
green wire to a live terminal. 15.
3. KEEP GUARDS IN PLACE
in working order, and in proper adjustment and
alignment.
4. REMOVE ADJUSTING KEYS 16.
AND WRENCHES
Form habit ot checking to see that keys and adjusting
wrenches are removed from tool before turning it on.
5. KEEP WORK AREA CLEAN
Cluttered areas and benches invite accidents. Floor
must not be sl,ppery due to wax or sawdust.
6. AVOID DANGEROUS ENVIRONMENT
Don't use power tools in damp or wet locations or
expose them to rain. Keep work area well lighted.
Provide adequate surrounding work space.
7. KEEP CHILDREN AWAY 19.
All v_sttors should be kept a safe distance from work
area.
8. MAKE WORKSHOP KID-PROOF
- w_th padlocks, master switches, or by removing
starter keys.
9. DON'T FORCE TOOL
It will do the lob better and safer at the rate for which
,t was designed
10. USE RIGHT TOOL
Don't force tool or attachment to do a job it was not
designed for.
11. WEAR PROPER APPAREL
Do not wear loose clothing, gloves, neckties or jewelry
(rings, wrist watches) to get caught in moving parts.
Nonslip footwear is recommended. Wear protective
hair covering to contain long hair. Roll long sleeves
above the elbow.
12. USE SAFETY GOGGLES (Head Protection) 22.
Wear Safety goggles (must comply with ANSI Z87.1)
at all times. Everyday eyeglasses only have impact
resistant lenses, they are NOT safety glasses. Also, use
face or dust mask if cutting operation is dusty, and ear
for power tools
protectors (plugs or muffs) during extended periods of
operation.
SECURE WORK
Use clamps or a vise to hold work when practical. It's
safer than using your hand, frees both hands to operate
tool.
DON'T OVERREACH
Keep proper footing and balance at all times.
MAINTAIN TOOLS WITH CARE
Keep tools sharp and clean for best and safest
performance. Follow instructions for lubricating and
changing accessories.
DISCONNECT TOOLS
before servicing; when changing accessories such as
blades, bits, cutters, etc.
17. AVOID ACCIDENTAL STARTING
Make sure switch is in "OFF" position before plugging
in.
18. USE RECOMMENDED ACCESSORIES
Consult the owner's manual for recommended
accessories. Follow the instructions that accompany
the accessories. The use of improper accessories may
cause hazards.
NEVER STAND ON TOOL
Serious injury could occur if the tool is tipped or if the
cutting tool is accidentally contacted.
Do not store materials above or near the tool such that
it _s necessary to stand on the tool to reach them.
20. CHECK DAMAGED PARTS
Before further use of the tool, a guard or other part that
is damaged should be carefully checked to ensure that it
will operate properly and pe[form its intended function.
Check for alignment of moving parts, binding of moving
parts, breakage of parts, mounting, and any other
conditions that may .affect its operation. A guard or
other part that is damaged should be properly repaired
or replaced,
21. DIRECTION OF FEED
Feed work into a blade or cutter against the direction
of rotation of the blade or cutter only.
NEVER LEAVE TOOL RUNNING
UNATTENDED
Turn power off. Don't leave tool until it comes to a
complete stop.
additional safety instructions for radial saws
CAUTION: Always disconnect the power cord before
removing the guard, changing the cutting tool, changing the
set-up or making adjustments. Shut off motor before
performing layout work on the saw table.
WARNING: DO NOT CONNECT POWER CORD UNTIL
THE FOLLOWING STEPS HAVE BEEN
SATISFACTORI LY COMPLETED:
!. Assembly and alignment.
II. Examination and operating familiarity with ON-OFF
switch, elevation control, yoke index and lock bevel
index and lock, carriage lock, guard clamp screw,
spreader and ant(kickback device, and miter index and
lock.
III. Review and understanding of all Safety Instructions and
Operating Procedures thru-out manual.
INSTALLATION
1. Set carriage lock before moving the saw.
2. Bolt the saw to the floor if it tends to slip, walk, or
slide during normal operation.
3. Mount the saw so the table is approximately 39" above
the floor.
4. Mount the saw so the arm slopes slightly downward to
the rear so the carriage will not roll forward due to
gravity.
5. If you attach any kind of table extensions over 24"
wide to either end of the saw, make sure you either bolt
the saw to the bench or floor as appropriate, or support
the outer end of the extension from the bench or floor,
as appropriate.
MINIMIZE ACCIDENT POTENTIAL
Most accidents are caused by FAILURE TO FOLLOW
setup and operating instructions:
(A) GENERAL
- Avoid awkward hand positions, where a sudden slip
could cause a hand to move into a sawblade or other
cutting tool Never reach in back of or around the
cutting tool with either hand to hold down the
workpiece, or for any other reason; DO NOT place
fingers or hands in the path of the sawblade
Never saw, dado, mold. or rabbet unless the proper
guard (complete with all its parts)is installed and set
up as instructed
- NOTE THE FOLLOWING DANGER LABELS WHICH
APPEAR ON THE FRONT OFTHEYOKE AND GUARD
- --q
DANGER J
]TO AVOlO
JINJVRV DO
NOT _O '
MATERIAL i
;INTO
CUTTING I
_)o_TOOL FROM
-- If any part of this radial saw is mJssfng or should
break, bend or fail in any way, or any electrical
component fai! to perform properly, shut off power
switch, remove cord from power supply and replace
damaged, missing and_or failed parts before
resuming operation
IF YOUR SAW MAKES AN UNFAMILIAR NOISE OR IF
IT VIBRATES EXCESSIVELY CEASE OPERATING
IMMEDIATELY UNTIL THE SOURCE HAS BEEN
LOCATED AND THE PROBLEM CORRECTED
- WARNING: ALWAYS KEEP ALERT. DO NOT
ALLOW FAMILIARITY (GAINED FROM
FREQUENT USE OF YOUR SAW) TO CAUSE A
CARELESS MISTAKE ALWAYS REMEMBER
THAT A CARELESS FRACTION OFASECONDIS
SUFFICIENT TO INFLICT SEVERE INJURY.
-Before starting work, verify that no play exists
between the column & column support, or in the
carriage, and that arm, yoke, and bevel locks/clamps
are tight.
-A large proportion of saw accidents is caused by use
of the wrong type blade, dull, badly set, improperly
sharpened cutting tools, by gum or resin adhering to
cutting tools, and by sawblade misalignment
out-of-parallel with the fence. Such conditions can
cause the material to stick, jam (stall the saw) or
"KICKBACK" at the operator. NEVER ATTEMPT
TO FREE A STALLED SAW BLADE WITHOUT
FIRST TURNING THE SAW "OFF". If the
sawblade is stalled or jammed, shut saw "OFF",
remove workpiece, and check sawblade squareness to
table surface and to the fence, and check for heel.
Adjust as indicated.
-CAUTION: DO NOT cycle the motor switch "ON"
and "OFF" rapidly, as this might cause the sawblade
to loosen. In the event this should ever occur, allow
the saw blade to come to a complete stop and
re-tighten the arbor nut normally, not excessively.
-Do not leave a long board unsupported so the spring
of the board causes it to shift on the table. Provide
proper support for the workpiece, based on its size
and the type of operation to be performed. Hold the
work firmly against the fence.
- Never use a length stop on the free end or edge of the
workpiece whether crosscutting or ripping. Never
hang onto or touch the free end of workpiece when
crosscutting, or a free piece that is cut off while
power is "ON" andtor the saw blade is rotating. In
short, the cut-off piece in any "thru-sawing"
operation must never be confined - it must be
allowed to move laterally.
-Make sure your fingers do not contact the terminals
when installing or removing the plug to or from a live
power source.
-- Never climb on the saw, or climb near the saw when
power is "ON". Never leave the saw with power
"ON", or before the cutting tool has come to a
complete stop. Lock the motor switch and put away
the key when leaving the saw.
-Do not use any blade or other cutting tool marked
for an operating speed lower than 3450 RPM. Never
use a cutting tool larger in diameter than the diameter
for which the saw was designed. For greatest safety
and efficiency when ripping, use the maximum
diameter blade for which the saw is designed, since
under these conditions the spreader is nearest the
blade.
-Never turn your saw "ON" before clearing the table
or work surface of all objects (tools, scraps of wood,
etc.) except the workpiece and related feed or
support devices for the operation planned.
- DO NOT perform layout, assembly, or setup work on
the table while the cutting tool is rotating.
Never perform any operation "FREE HAND". This
term means feeding the sawblade into the workpiece
or feeding the workpiece into the sawblade or other
cutting tool without using the fence or some other
device which prevents rotation or twisting of the
workpiece during the operation. Never "RIP" in the
crosscut position. Never make a miter cut with the
arm in the 90 ° crosscut position.
- Never lower a revol_ing cutting tool into the table or
a workpiece without first locking the Carriage Lock
Knob. Release the knob only after grasping the Yoke
Handle. Otherwise the cutting tool may grab the
workpiece and be propelled toward you.
qr,..,_,t_..41'_,._anq,.n_.,..llUI -_._'UI%.ILy ealna_Lml,,e%,,,Lgl%J|ll_ IIL,/I I OUIC;II _.'.'.'.'.'.'.'.'.,_€:]JVV_.'.'_
-]-he sawb}ade, flaflo, or other cutting too) mu_t be 12. DO NO]" pull the workplece through the sawblade
removed from the saw arbor before using the
accessory shaft (rear end of the saw motor). NEVER
operate the saw with cutting tools (including sanding
accessories) installed on both ends of the saw arbor.
Do not tJse fences made of chipboard - use 3/4"
virgin lumber only, extending in one piece from end
to end of the saw table.
(B) RIPPING
Ripping is cutting with the grain or the long way of the
board - it is performed by pushing the workpiece
along the fence and thru the sawblade (sawblade
parallel to the fence).
1. Never apply the feed force to the section of the
workpiece that will become the cut-off (free) piece.
Feed force when ripping must always be applied
between the saw blade and the fence .. . use a
"'PUSH STICK" (see pg. 25 for narrow or short work.)
2. Whenever possible, use the in-rip position - this
provides minimum obstruction for feeding by hand
or push stick as appropriate.
3. Do not release the workpiece before operation is
complete - push the workpiece all the way past the
rear (outfeed or exit) of the sawblade.
4. Make sure by trial before starting the cut that the
antikickback pawls will stop a kickback once it has
started. Keep points of pawls SHARP!
5. Use a push stick when ripping short (under 12
inches) or narrow (under 6 inches wide) workpieces.
6. CAUTION: Never reposition the Guard or
antikickback with power "ON".
7. A "KICKBACK" occurs during a rip-type operation
when a part or all of the workpiece is thrown back
violently toward the operator. It can occur when
the workpiece closes in on the rear (outfeed side) of
the sawblade (pinching), binds between the fence
and the sawblade (heel), or is grabbed by the
sawblade teeth (wrong-way feed) at the outfeed
side. "PINCHING" is generally avoided by
utilization of the spreader, and a sharp sawblade of
the correct type for the workpiece being cut.
"HEEL" can be avoided by maintaining the
sawblade exactly parallel to the fence. Grabbing by
the sawblade teeth can be caused by heel or by
feeding from the wrong direction (see "DANGER"
warning on guard) - it can be avoided by
maintaining parallelism of sawblade to fence,
feeding into the sawblade from the nose of the
guard only, by positioning the spreader and
antikickback properly, and keeping the workpiece
down on the table and against the fence.
8. Position the nose of the guard to just clear the
workpiece, and position/adjust the antikickback
and spreader devices as instructed.
9. NEVER cut more than one piece at a time by
stacking workpieces vertically.
10. NEVER feed a workpiece thru the saw with another
piece (butting second piece against trailing edge of
piece being cut), even if of the same thickness. Feed
each workpiece individually thru the sawblade, and
completely beyond the sawblade, before ripping the
next workpiece. Use push stick if the rip cut is less
than 6" wide.
1 1. NEVER use another person as a substitute for a
table extension, or as additional support for a
workpieee that is longer or wider than the basic saw
table, or to assist in feeding or supporting or pulling
the workpiece.
4
position your body at the nose (in-feed) side of the
guard: start and complete thecut from that same
side. This will require added table support for long
or wide workpieces that extend beyond the length
or width of the saw table.
13. Plastic and composition (like hardboard) materials
may be cut on your saw. However, since these are
usually quite hard and slippery, the antikickback
pawls may not stop a kickback.
Therefore, rip with the finished side down (next to
the table) and be especially attentive to following
proper set-up and cutting procedures. Do not stand,
or permit anyone else to stand, in line with a
potential kickback.
14. When sawing 1/4" or thinner materials, follow all
normal ripping procedures except set sawblade into
table top at least 1/8". DO NOT let go of or stop
feeding the workpiece between the blade and fence
until you have pushed it completely past the
antikickback pawls. Otherwise the workpiece could
get into the back of the sawblade and be thrown
violently from the saw in the direction opposite to
the feed direction. This is the same action that
would occur if the instructions of the DANGER
warning on the guard is aborted. Do not stand, or
permit anyone else to stand, in line with the path of
a workpiece that may be thrown from the saw in this
manner.
15. Position the saw so neither you, a helper, or a
casual observer is forced to stand in line with the
sawblade.
16. Use extra care when ripping wood that has a
twisted grain or is twisted or bowed -- it may rock
on the table and/or pinch the sawblade.
17. Shaping of wood with a dado head or a molding
head can be performed "top-side" (cutting tool
basically vertical and employing sawblade guard),
or "edge" (saw arbor vertical -- cutting tool
horizontal -- and employing the Accessory molding
head guard).
Ploughing
(Grooving with the grain),
18.
Top side rabbeting,
Top side molding
(shaping) ......
resawing, gaining, coving, with the grain, are
examples of rip-type cuts. The same basic setup
procedures including rotation of the guard and
adjusting and positioning of the AKB/Spreader
device as for in-rip or out-rip cutting, apply.
However, since none of these operations involve
thru-sawing (sawing through the workpiece), there
iS no kerf. Therefore the spreader and AKB pawls
can only be lowered to a position where the
spreader just clears the workpiece.
CAUTION: The AKB/Spreader device will not
stop akickback in this position, but will act as a
holddown and as a guard of the out-feed side of
the sawblade.
For rip or rip-type cuts, the following end of a
workpiece to which a push stick or push board is
applied must be square (perpindicular to the fence)
in order that feed pressure applied to theworkpiece
by the push stick or block does not cause the
workpiece to come away from the fence, and
possibly cause a kickback.
19.Duringripandriptypecuts,theworkpiecemustbe
helddownonthetableandagainstthefencewitha
push stick, push block, or featherboards.A
featherboardismadeofsolidlumberpersketch.
I" 24,, ,l
5/1,5" APART
4 1/2"_
(C) CROSSCUTTING
1. ALWAYS RETURN THE CARRIAGE TO THE
FULL REARWARD POSITION AT CONCLUSION
OF EACH CROSSCUT TYPE OPERATION. Never
remove your hand from the Yoke Handle unless the
carriage is in this position. Otherwise the cutting
tool may climb up on the workpiece and be
propelled toward you.
2. Place guard in horizontal position and adjust
antikickback pawls to just clear the top of the fence
2. Never operate this saw when equipped with a dado
head or molding head unless the molding head
guard is installed - see listing of recommended
accessories. The only exception is when "top-side"
dadoing or molding, when the sawblade guard must
be used. See detailed instructions that accompany
the dado head, molding head, and molding head
guard.
3. The use of grinding wheels, abrasive or cut-off
wheels, or wire wheels, can be dangerous and is not
recommended. (Abrasive or cut-off wheels are used
to saw many different materials including metals,
stone, and glass.)
4. Drill Chuck: Do not install or use any twist drill
larger than 1/2-inch in dia., or longer than 7 inches
in length or extending more than 6 inches beyond
the chuck jaws. Do not install or use a'ny reduced
shank drill except of the spade type (1 inch dia. or
smaller). "Use for drilling WOOD and PLASTIC
only."
or workpiece, whichever is higher. This provides
additional guarding.
3. NEVER gang crosscut - lining up more than one
workpiece in front of the fence - stacked vertically,
or horizontally outward on the table - and then
pulling saw thru: the blade could pick up one or
more pieces and cause a binding or loss of control
and possible injury.
4. Do not position the Arm so the operation you are
performing permits the cutting tool to extend
beyond the edges of the Table.
5. Top-side dadoing or molding across the grain are
examples of crosscut-type cuts. The same basic
procedures including positioning of the
AKB/Spreader device as for crosscutting, apply.
(D) ACCESSORIES
1. Use only recommended accessories as listed on
page 33.
NOTE: Do not overtighten arbor nut. Use arbor wrenches
to just "snug" it.
WEAR YOUR
The operation of any power tool can result in foreign
objects being thrown into the eyes, which can result in
severe eye damage. Always wear safety goggles complying
with ANSI Z87.1 (shown on Package) before commencing
power tool operation. Safety Goggles are available at Sears
retail or catalog stores.
electrical connections
POWER SUPPLY
1. Motor Specifications
The A-C motor used in this saw is a capacitor-start
non-reversible type having the following specifications:
Voltage ................................. 120
Amperes ................................ 11.5
Hertz (cycles) ............................. 60
Phase ................................ Single
RPM .................................. 3450
Rotation as viewed from saw blade end . . . Clockwise
CAUTION: Your saw is wired for 120V operation.
Connect to a 120V, 15-Amp. branch circuit and use a
15-Amp. time-delay fuse or circuit breaker.
This machine must be grounded while in use to protect
the operator from electric shock.
IF YOU ARE NOT SURE THAT YOUR OUTLET IS
PROPERLY GROUNDED, HAVE IT CHECKED BYA
QUALIFIED ELECTRICIAN.
WARNING: DO NOT PERMIT FINGERS TO TOUCH
THE TERMINALS OF PLUGS WHEN INSTALLING
OR REMOVING THE PLUG TO OR FROM THE
OUTLET.
WARNING: IF NOT PROPERLY GROUNDED THIS
POWER TOOL CAN INCUR THE POTENTIAL
HAZARD OF ELECTRICAL SHOCK.
PARTICULARLY WHEN USED IN DAMP
LOCATIONS IN PROXIMITY TO PLUMBING. IF AN
ELECTRICAL SHOCK OCCURS THERE IS THE
POTENTIAL OF A SECONDARY HAZARD SUCH AS
YOUR HANDS CONTACTING THE SAWBLADE.
IF POWER CORD IS WORN OR CUT, OR DAMAGED
IN ANY WAY, HAVE IT REPLACED
IMMEDIATELY.
PROPERLY
GROUNDED OUTLET
I
3-PRON G PLUG
GROUNDING PRONG
This power tool is equipped with a 3-conductor cord
and grounding type plug which has a grounding prong,
Listed by Underwriters' Laboratories. The ground
-onductor has a green jacket and is attached to the tool
housing at one end and to the ground prong in the
attachment plug at the other end.
This plug requires a mating 3-conductor grounded type
outlet as shown.
electrical connections
If the outlet you are planning to use for this power tool
is of the two prong type DO NOT REMOVE OR
ALTER THE GROUNDING PRONG IN ANY
MANNER. Use an adapter as shown and always connect
the grounding lug to known ground.
It it recommended that you have a qualified electrician
replace the TWO prong outlet with a properly grounded
THREE prorgoutlet.
A temporary adapter as shown below _s available for
connecting plugs to 2-prong receptacles. The green
grounding lug extending from the adapter must be
connected to a permanent ground such as to a properly
grounded outlet box.
A temporary adapter as illustrated is available for
connecting plugs to 2-prong receptacles. The temporary
adapter should be used only until a properly grounded
outlet can be installed by a qualified electrician.
GROUb_DIh.G LUG
_,D4PTER /
PLuG \ J_-q _.--_ <No,,,_oRou_o
_,<......', ' 'J_%1
NOTE: The adapter illustrated is for use only if you
already have a properly grounded 2-prong receptacle.
MOTOR SAFETY PROTECTION
NOTE: This motor should be blown out, or "vacuumed",
frequently to prevent sawdust interference with normal
motor ventilation.
1. This tool should be connected to a 120 volt, 15 amp
branch circuit with a 15 amp time delay fuse or circuit
breaker. Failure to use the proper size fuse can result in
damage to the motor.
If the motor fails to start, turn the power switch to the
off position immediately. UNPLUG THE TOOL. Check
the saw blade to insure that it turns freely and that its
teeth are not wedged into the table top. After the blade
has been freed, try to start the motor again. If, at this
point, the motor still fails to start, refer to the "Motor
Trouble-Shooting Chart."
3.
4.
5.
6.
If the motor should suddenly stall while cutting wood,
the power switch should be turned off, the tool
unpluged and the blade freed from the wood. The
motor may now be restarted and the cut finished.
Frequent opening of fuses or circuit breakers may result
if motor is overloaded, or if the motor circuit is fused
differently from recommendations. Overloading can
occur if you feed to rapidly or if your saw is misaligned
so that the blade heels. Do not use a fuse of greater
capacity without consulting a qualified electrician.
Although the motor is designed for operation on the
voltage and frequency specified on motor nameplate,
normal loads will be handled safely on voltages not
more than 10% above or below the nameplate voltage.
Heavy loads, however, require that voltage at motor
terminals equals the voltage specified on nameplate.
Most motor troubles may be traced to loose or
incorrect connections, overloading, reduced input
voltage (such as small size wires in the supply circuit) or
to an overly-long supply circuit. Always check the
connections, the load and the supply circuit, whenever
the motor fails to perform satisfactorily. Check wire
sizes and lengths with the table following.
WIRE SIZES
The use of any extension cord will cause some loss of
power. To keep this to a minimum and to prevent
over-heating and motor burn-out, use the table below to
determine the minimum wire size (A.W.G.) extension cord.
Use only 3 wire extension cords which have 3 prong
grounding type plugs and 3-pole receptacles which accept
the tools plug.
NOTE: For circuits of greater length, the wire size must be
increased proportionately in order to deliver ample voltage
to the saw motor.
Length of the
Conductor
Up to 100 feet
100 feet to 200 feet
200 feet to 400 feet
Wire Size Required
(American Wire Gauge Number)
120 Volt Lines
No. 12
No. 8
No. 6
CONTENTS
Guarantee ........................................ 2
General Safety Instructions for Power Tools ........ 2
Additional Safety Instructions for Radial Saws ...... 3
Electrical Connections ............................. 5
Assembly and Alignment .......................... 8
Unpacking and Preassembly ..................... 8
Assembling Steel Legs ........................... 9
Alignment Procedure ........................... 12
Location and Function of Controls ................ 21
Basic Saw Operations ............................ 24
Adjustments to Compensate for Wear ............. 30
Trouble-Shooting ................................ 30
Maintenance and Lubrication ..................... 34
Recommended Accessories ....................... 34
Repair Parts ...................................... 35
6
LOCATION ANDFUNCTION OF CONTROLS
YOKE PIVOT
LATCH
MITER INDICATOR
BEVEL INDEX LEVER
RfP SCALE INDICATOR
ARM CONTROL LEVER
.ON-OFF
SWITCH
WITH KEY
TABLE CLAMP
ARM LOCK
ADJUSTING WHEEL
£LADE GUARD AND
ANTI KICKBACK/SPR EADE R
ASSEMBLY
o
GUARD CLAMP
SCREW
_LEVATION CRAN_
CARRIAGE
LOCK KNOB
AN TIKICKBACK/SPREADE R
ADJUSTING WING SCREW
YOKE LOCK
HANDLE
MANUALBRAKE
ACCESSORY SHAFT
BEVELINDEX
INDICATOR BEVEL LOCK
LEVER
7
assembly and alignment
TOOLS NEEDED
Screwdriver {medium)
7/16-inchwrench #2 Phillips Screwdriver
I/2-inch wrench
9/16-inch wrench
15/16-inch wrench --_-_ _ -J
Hammer
['i",7,,,1..;,,,'",',,,',', :::_: ,.,_.
Framing square
ciL-n# f :_=--
Pliers Pencil
FRAMING SQUARE MUST BE TRUE
CHECKING ACCURACY OF
INSIDE OF SQUARE
CHECKING ACCURACY OF
OUTSIDE OF SSUARE
REAR EDGE OF FRONT TABLE
(FEb, CE, SPACER AND BACK
BOARDS REMOVED) FE_CF ?
DRAW LIOHt LIN_ ON
TABLE ALONG THIS EDGE
DRAW UOHT LINE ON
TABLE ALONG THIS EDGE
SHOULD BE NO GAP OR
OVERLAP HERE WHEN
SQUARE IS FLIPPED OVER
iN DOtteD POSITION
Key No. Table of Loose Parts
/
]
SHOULD_ENo GAPoR
ovERLAP HERe WHEN
SQUARE IS FLIPPED OVER
IN DOTTED POSITION
Qty.
UNPACKING AND PREASSEMBLY
WARNING: DO NOT CONNECT THE POWER CORD TO
A SOURCE OF POWER. THIS CORD MUST REMAIN
UNPLUGGED WHENEVER YOU ARE WORKING ON
THE SAW.
Model 113 199410 Radial Saw is shipped complete in one
carton but DOES NOT INCLUDE steel legs.
Model 113.199450 Radial Saw is shipped complete in one
carton but INCLUDES steel legs.
1. Unpacking and Checking Contents
Separate all "'loose" parts from packaging materials and
check each item with "Table of Loose Parts" to make
sure all items are accounted for, before discarding any
packing material.
If any parts are missing, do not attempt to assemble
radial saw, plug in the power cord, or turn the switch
on until the missing parts are obtained and are installed
correctly.
2 3 45
1
2
3
4
5
6
7
Basic Saw assembly .................... 1
Rear table ........................... 1
Table spacer .......................... 1
Rip fence ............................ 1
Front table ........................... 1
Channel, Table Mtg..................... 2
"Owner's Manual" . .................... 1
Loose Parts Bag Part No. 63895
(containing the following items):
Rip-Scale Indicator ................... 2
Twin Nut (for attaching rip-scale indicator) . 2
Machine Screw, Pan Hd., 6-32 x 1/2" . ..... 4
Hex "L" Wrench, 1/4 .................. 1
Hex "L" Wrench, 3/16 ................. 1
Elevation Crank Assembly .............. !
Arbor Wrench ....................... 1
Shaft Wrench ........................ 1
*Loose Parts Bag Part No. 63894
(containing the following items):
Setscrew, cup pt. 1/4-20 x 3/8 ........... 1
Machine Screw, Pan Hd., 1/4-20 x 1" . .... 4
Washer, Steel (Flat), 17/64 x 5/8 x 1/32" .. 5
Nut, "Tee" . ......................... 1
Screw, Pan Hd. 1/4-20 x 1-3/4" . ......... 1
Nut, Hex 1/4-20 ...................... 4
Lockwasher, 1/4 ..................... 4
Table Clamp ......................... 2
*Loose Parts Bag Part No. 63796
(containing the following items):
Hex "L"Wrench, 1/8" . ................ 1
Switch Key ......................... 1
Lockwasher, 5/16" . .................. 4
Washer, Flat 11/32 x 7/8 x 1/16" . ....... 4
Set Screw, Cup Pt. 1/4-20 x I" . ......... 1
Nut, Lock 5/16-18 .................... 2
Bolt, Sq. Hd. 5/16-18 x 3/4"' . ........... 4
Washer, 21/64x9/16x 1/16" . .......... 2
Nut, Hex 5/16-18 ..................... 4
Loose Parts Bag Part No. 75117
Cap, Arm ........................... 1
Trim, Arm Cap ....................... 1
Screw, Flat Hd. Rec. Type "T" 10-32 x 5/8 3
Screw, Pan Hd. Rec. Type "T" 6-32 x 1/4 .. 2
*This bag included in Loose Parts Bag No. 63895
ThefollowingpartsareincludedwithModel113.199450.
Key
No. Table of Loose Parts Qty.
1 Leg ..................................... 4
2 Stiffener, L.H ............................. 4
3 Stiffener, R.H ............................. 4
Loose Parts Bag Part No. 63752
(containing the following items):
4 - Screw, Truss Hd. 1/4-20 x 5/8 .............. 40
5 - Lockwasher, 1/4 External ................. 40
5 - Lockwasher, 5/16 External ................ 4
6 - Nut, Hex 1/4-20 ......................... 40
6 - Nut, Hex Jam 5/16-18 .................... 4
6 - Nut, Hex 1/2-13 ......................... 8
7 - Foot, Leveling .......................... 4
8 - Screw, Hex Hd. 5/16-18 x 5/8 .............. 4
9 -Washer, 11132x11/16x1116 .............. 8
i
2
?©
$
8
6
ASSEMBLING STEEL LEGS
NOTE: Steel Legs are furnished with Model 113.199450.
From among the loose parts, find the following Hardware:
40 Truss Head Screws, 1/4-20 x 5/8
40 Lockwashers, 1/4-External
40 Hex Nuts, 1/4-20
8 Hex Nuts, 1/2-13
4 Leveling Feet
Assemble the Legs as shown.
1. Assemble Two (2) each of right and left hand Stiffeners
to the length shown using 1/4-20 x 5/8" truss head
screws, Iockwashers and hex nuts.
2. Attach the four (4) legs to the Stiffeners using 1/4-20
screws, Iockwashers and nuts.
3. Install leveling feet as shown. To level steel legs, loosen
nut on inside of leg and turn nut on outside to raise or
lower feet. Adjust all four levelers if necessary, and then
t_ghten nuts on inside of leg.
NOTE: These levelers are not intended for height
adjustment.
CAUTION: Leveling feet must be adjusted so the saw does
not rock AND so that the arm slopes slightly downward to
the rear so the carriage will not roll forward due to gravity.
1°
F
I° °
O
STIFFENER
L.H.
t7- 3 ;/4 '
0 0 0
0 0
_TIFFENER
R. ;fl.
O
O
O O
o o
STIFFENER
L.H.
21 I/'4"
OO O O
O O O
STIFFENER
R.H,
_ "_----------6
2
_1
-1
!
1
assembly and alignment
REMOVE SKIDS FROM BASE
MOUNTING SAW
1. From amon(j the loose parts, fknd the following
hardware:
2.
3,
4 Hex Head Screws, 5/16-18 x 5/8
4 Lockwasher, 5/16 in. External Type
8 Washers, 11/32 ID
4 Hex Jam Nuts, 5/16-18
Place saw on legs so that holes in bottom of saw line up
with holes marked X in top of legs.
Install screws, washers and nuts as shown.
If you mount the saw on any other Craftsman base or flat
bench, make sure Elevation Crank has proper clearance to
rotate. The saw must be bolted down. Position saw to slope
slightly rearward, so when the carriage is installed it will not
roll forward due to gravity.
_AW BASE fl
,Ex .E*D SCrEw '""_11
SrlFFErJER _[c _ 1
FL_',T '.'/ASH_R ---_-_L I
LOZKWASHER /_
(
J (
LEG
L
o_o
x
R.H. STIFFENER
J
00
L.H, STIFFENER
0
x
,11"o
000
ioI 0
LEG
ooo
x
x
ooo
i
ATTACH ELEVATION CRANK.
Install setscrew into crank. Install crank on elevation shaft.
Be sure setscrew is tightened on flat of shaft.
/
ELEVATE ARM TO ITS MAXIMUM HEIGHT.
Remove shipping block and discard.
3BLOCK
ELEVATION CRANK
(TURN CLOCKWISE)
lo