Lissmac DTS 901-H User manual

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CONSTRUCTION TECHNOLOGY
OPERATING MANUAL
MASONRY SAW DTS
DTS 901-H
DTS 901-V
LISSMAC Maschinenbau GmbH
Lanzstrasse 4
D-88410 Bad Wurzach
Telephone [phone] / 307 - 0
Fax [phone] / 307 - 500
[email protected]
www.lissmac.com

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The operating manual is valid for:
LISSMAC Masonry Saw
DTS 901-H
DTS 901-V
Imprint
Company headquarters:
LISSMAC Maschinenbau GmbH
Lanzstraße 4
D - 88410 Bad Wurzach
Tel: [phone] / 307 – 0
Fax: [phone] / 307 – 500
[email protected]
www.lissmac.com
Translation of the original operating manual
Version: 07-2013
The dissemination or duplication of this operating manual in any form, or the reuse of contents is
forbidden unless permitted in writing.
Non-compliance is subject to compensation for damages. All rights reserved for the purpose of
patent, utility model, or design patent registration.

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BASIC SAFETY INSTRUCTIONS
Warning notices and symbols in this operating manual
Danger! Indicates that failure to comply could lead to severe injury or even death.
Caution! Indicates that failure to comply could sometimes lead to injuries.
Note Indicates that failure to comply leads to damage to the machine or other property.
Handling information for operators
The defined sequence of the handling steps makes proper and safe handling of the machine easier.
Handling instructions for the operator
The following warning and safety symbols were attached on the machine.
Observe the operating manual
Wear hearing protection
Wear safety glasses.
Noise power level
Noise level of the machine
Risk of shearing from moving parts
Rotating sawblade
Forklift transport
Warning of dangerous electrical voltage
Remove power plug before
transport or service
Open water tap when sawblade
is running
Do not remove power plug when
sawblade is running
Running direction of sawblade

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OPERATING MANUAL
This operating manual should make it easier to get to know the machine and make use of
its intended applications.
The operating manual contains important information on how to operate the machine
safely, properly and economically. Your close attention helps avoid risk, repair costs and
downtime, and increase the reliability and lifetime of the machine.
The operating manual is to be supplemented by directives for accident prevention and
environmental protection, according to applicable national requirements.
The operating manual is to be kept permanently available at the machine location.
The operating manual must be read and used by each person assigned to work with the
machine, e.g.: .
Operating, including tooling, troubleshooting during operating, correction of
production rejects, service, disposal of operating and auxiliary materials
Maintenance (service, inspection, repair) and/or
Transport
Preface
Along with the operating manual and the valid legal regulations for accident prevention in
the country of use and the place of use, also recognised technical regulations for safety
and proper work are to be observed.
Required tool In order for the masonry saw to be operated, a tool - in the form of a saw blade - is
required. These tools can be purchased from the manufacturer.
Changes and reservations We attempt for this operating manual to be correct and up-to-date. To maintain our
technological lead, it can be necessary to change the product without advance notice and
to perform their operation. We accept no liability for malfunctions, breakdowns and
damage caused by this.

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Notes:

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Table of Contents 1. Description of performance.................................................................................................. 8
1.1. Selection of the tool.............................................................................................................9
1.2. Basics of intended use.........................................................................................................9
1.3. Organisational measures ................................................................................................... 10
1.4. Personnel choice and personnel qualification; basic responsibilities..............................10
1.5. Safety instructions for operation phases ..........................................................................11
1.5.1. Danger for the operator by the machine ..................................................................11
1.5.2. Transport, assembly and installation .......................................................................11
1.5.3. Commissioning..........................................................................................................12
1.5.4. Operation................................................................................................................... 12
1.5.5. Moving the masonry saw..........................................................................................13
1.5.6. Special work while using the machine..................................................................... 13
1.6. Safety instructions for special types of dangers............................................................... 14
1.6.1. Electric power ...........................................................................................................14
1.6.2. Dust ...........................................................................................................................14
1.6.3. Noise .........................................................................................................................14
1.7. Transport ............................................................................................................................15
1.8. Packaging and Storage ......................................................................................................15
1.9. Environmental protection...................................................................................................15
1.10. Disposal............................................................................................................................15
2. Description of the device.....................................................................................................16
2.1. Name of machine parts......................................................................................................16
2.2. Safety guards .....................................................................................................................16
2.3. Technical data.................................................................................................................... 17
2.4. Scope of delivery ............................................................................................................17
2.5. Noise power level ..............................................................................................................18
2.6. Hand arm vibration.............................................................................................................18
3. Commissioning ......................................................................................................................19
3.1. Connections and operating materials................................................................................19
3.2. Function and adjustable parts............................................................................................19
3.3. Setting up the masonry saw .............................................................................................. 19
3.4. Water tank and pump ........................................................................................................20
3.5. Parking brake......................................................................................................................20
3.6. Tools (saw blade) ...............................................................................................................20
3.7. Clamping lever for cutting height adjustment...................................................................20
3.8. Direction of rotation of the tool.........................................................................................21
3.9. Install saw blade................................................................................................................22
4. Transport................................................................................................................................23
4.1. Transport position .............................................................................................................. 23
4.2. Move with the construction crane..................................................................................... 23
4.3. Move with the forklift ........................................................................................................24
5. Operation................................................................................................................................25
5.1. Setting up the masonry saw .............................................................................................. 25
5.2. Saw preparation.................................................................................................................25
5.3. Sawing with the masonry saw ..........................................................................................25
5.4. Resharpening the tool........................................................................................................ 26
5.5. Changing the cooling and lubricating agent......................................................................26
6. Maintenance..........................................................................................................................27
6.1. Service................................................................................................................................27
6.2. Troubleshooting table ........................................................................................................28
6.3. Torque of screw connections............................................................................................. 28
6.4. Maintenance plan ..............................................................................................................29
7. Conditional connections ......................................................................................................30
8. Tools........................................................................................................................................30
9. Warranty ................................................................................................................................31
10. Spare parts list ....................................................................................................................33

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1. DESCRIPTION OF PERFORMANCE
The masonry saw DTS 901 belongs to the equipment class masonry machines and is used to cut
components from mineral material in the wet cutting method.
The ideal combination of modern technology and a well thought out user-oriented design make the
LISSMAC DTS diamond cut-off saws the jack-of-all-trades on the construction site.
The innovative sawing technology and precise saw head guidance guarantee exact cutting, low saw
blade wear and high stability of the saw head.
Construction site appropriate and low maintenance design
High stability of value and operating safety
Easy to service and maintain due to modular design
Exact table support for precise stone cuts
Firm, torsion-free seat through three-point support
Stable and strong frame
Galvanised sawing table with imprinted scale
Table guidance profile and rollers made of durable, high-strength steel
Low tool costs due to precise table guiding
Perfect saw blade cooling and immediate removal of sawing debris with the LISSMAC water
feed system
User friendly through free loading and front-side operating controls
Easy removal of the water pump (e.g. for cleaning or to avoid freezing)
Water tank extends toward the rear
Simple and secure transport position of the saw head
Easier transport due to front swivel castor, forklift brackets and crane eyes
Inclusive LISSMAC diamond cutting disc Ø 900 mm for Poroton/ sand-lime brick
Saw blade drive via a high performance chain in a totally enclosed low maintenance gearbox
– no V-belts – no wear

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1.1. Selection of the tool
Only diamond saw blades should be used
Cutting with toothed saw blade is prohibited
The saw blade requires input of direction of rotation and must be specified for the intended
use in this machine. Saw blade diameter, speed and adapter must fit the machine
Damaged saw blades must not be used.
Note In the LISSMAC sales booklet DIAMOND TOOLS, the tools can be determined.
This sales booklet can be obtained from the manufacturer at any time.
1.2. Basics of intended use
1.1.1 The warranty obligation of the manufacturer and supplier is voided for improper or non-intended
use. Any change to the machine which is not carried out by the manufacturer is prohibited.
Changes, removal or addition of parts to the masonry saw only with the written approval of the
manufacturer.
1.1.2 The machine is constructed according to the state of the art and recognised technical safety rules.
However, danger to life and limb of the user or third parties, and/or damage to the machine or other
property may still arise from its use.
1.1.3 Only use the machine in technically faultless condition and for intended use, aware of safety and
danger complying with the operating manual. You should particularly handle malfunctions which
can compromise safety immediately, or have them addressed by experts.
1.1.4 The LISSMAC masonry saw is made exclusively for sawing mineral material, in the wet cutting
method. Sawing of wood, plastic or metal and other materials is not intended use. The masonry
saw may only be operated by one person. The operation is limited through the intended position of
the operator directly on the feed crank (Pos. 17) or directly in front of the push handle by the saw
table (Pos. 11). Any other use or use above and beyond is not considered intended use. The safety of
this machine is only guaranteed when correct saw blades for this machine are used.
Intended use also includes compliance with the operating manual and observance of inspection and
maintenance manual.
1.1.5 Foreseeable misuse / non-intended use:
Sawing without saw hood
Sawing without water
Sawing of wood, plastic or metal
Any constructional changes, which change the safety or the type of design

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1.3. Organisational measures
1.3.1 The operating manual must be easily accessible for each person at the location of the masonry saw.
1.3.2 All additions to the operating manual, all generally valid legal and otherwise binding regulations for
accident prevention and environmental protection are to be followed and instructed!
Such obligations may also apply, for example, to the handling of hazardous materials or the wearing
of personal protective gear or traffic regulations.
1.3.3 Personnel assigned to activities on the masonry saw must have read and understood the operating
manual, particularly the Safety Instructions chapter, before starting work. In the middle of work it is
too late. This particularly applies to personnel only occasionally engaged with the crane, such as
those involved in tooling and maintenance.
1.3.4 At least occasionally, perform checks for safe and hazard awareness work by operators while
following the operating manual!
1.3.5 Use personal protection equipment if necessary or required by regulations!
1.3.6 Observe all safety instructions and danger warnings on the masonry saw and keep them complete
and in legible condition! Replace safety and danger instructions that are damaged or non-readable
any more.
1.3.7 For safety-related changes to the machine or its running behaviour, stop the machine immediately
and mark it accordingly. Report the problem to the responsible post/person!
1.3.8 No changes, removal or addition of parts without the written approval of the manufacturer! The
instructions of the tool maker must be followed.
1.3.9 Only use tested original replacement parts from the manufacturer!
1.3.10 Observe required or prescribed deadlines given in the operating manual for inspection.
1.3.11 Before the test, the machine must be thoroughly cleaned and the power plug must be pulled for all
service and repair work.
1.3.12 Workshop equipment suitable for the work is absolutely necessary for performing maintenance
actions.
1.4. Personnel choice and personnel qualification; basic responsibilities
1.4.1 Only qualified personnel 18 years of age or older may operate the masonry saw independently. All
personnel must be trained in the operation and be explicitly, in writing, authorized by the company
to operate the machine.
1.4.2 Establish responsibilities of the personnel for operating, changeover, servicing, and repairing the
machine!
1.4.3 Make sure that only authorized personnel works at the machine.
1.4.4 The operator must wear personal safety equipment according to the safety regulations, such as
safety shoes, safety gloves and safety glasses.