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Craftsman WEEDWACKER 358.797180 User manual

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IMPORTANT MANUAL Do Not _hrow Away
operator's
nlanual
MODEL NO.
358.797180-26cc
(17" Cutting Path)
AWARNING:
Read the Operator's Manual
and Follow All Warnings
and Safety Instructions.
Failure To Do So Can Result
inSeriousInjury.
Always WearEye Protection During Operation
_'___RS /CRRFT.3;MflN,_
26cc GAS WEEDWACKER _
2Cycle Engine
• Assembly
•Operation
Fuel Mix 40:1
•Maintenance
• RepairParts
Sold by Sears, Roebuck and Co., Chicago, Ill. 60684 U.S.A.
i i i ,f ill i
530-067910-3-04/26/91 ©Sears, Roebuck and C0.,1990
2
ONE YEARLIMITEDWARRANTYONCRAFISMAN _WACKEI_ .__
ForOneYearfromdateofpurchase,whenthisWeedwacker_ismaintained,lubricated,andtunedupaccordingtotheoperating
and maintenanceinstractionsinthe operator'smanual,Scarswillrepairfreeofchargeanydefectinmateri_ or_r_ship. ....<=3
Thiswarrantyexcludesnylonline, sparkplug, andaircleaner; whichare expendablepareand become _m during norm_l _
use,
Ifthis Weodwacker_ isusedforcomnaercialorrentalpurposes;thiswarrantyappliesforonly30daysfromthedateofpurchas¢.
WAR_RANTYSERVICEISAVAILABLEBYCONTACTINGTHENEARF,.KrSEARSSERVICECENTER/DEPARTMENT _._
INTHE UNITEDSTATES.Thiswarrantyappliesonlywhilethis productis inuseinthe UnitedStates.
Thiswarrantygivesyouspecificlegalrights,andyoumayalsohaveotherrightswhichvaryfromstatetostate. _
__y_ ROEBUCK AND CO. DEPT. D/731 SEARS TOWER CHICAGO, IL 60684
SEARS, CR-W,
TABLE OF CONTENTS
WARNINGS AND SAFETY INSTRUCTIONS .......... 3
KNOW YOUR TRIMMER .......................... 6
ASSEMBLY ...................................... 7
ACCESSORIES .................................. 10
ENGINE INFORMATION .......................... 11
A. Fueling Your Engine .......................... 11
B. Pre-Operation Checks ......................... 12
C. Starting Instructions .......................... 12
D. Operating Instructions ...... ................... 13
USING YOUR TRIMMER. ......................... 13
A. Trimmer Safety .............................. 14
B. Trimmer Line Advance ........................ 14
C. Cutting Methods ............................. 15
D. Line Replacement ............................ 16
GENERAL MAINTENANCE ....................... 17
A, Maintenance Safety ........................... 17
B. Air Filter ................................... 17
C. Starter Rope ................................. 18
D. Flexible Drive Shaft Lubrication ................. 19
E. Carburetor Adjustments ....................... 20
E Storage .................................... 22
G. Trouble Shooting Chart ....................... 22
REPAIR PAR'IS LIST ..............................23
INDEX ..........................................26
QUICK REFERENCE PAGE ........................27
SPECIFICATIONS
ENGINE TYPE:
DISPLACEMENT:
ENGINE RPM:
IGNITION:
CARBURE'K)R:
ENGINE "'OFF":
STARTER:
MUFFLER:
CLUTCH:
FUEL TANK:
SPARK PLUG:
SPARK PLUG GAP:
MODULE A!R GAP:
LUBRICATION:
CUq_"NG LINE:
2-Cycle, Air-Cooled
26cc
Operating- 7500
Idle -- 2800 - 3200
Solid State
Diaphragm All Positions with
adjustable fuel mixture jets
Positive Switch
Auto Rewind •
Temperature Limiting
(not spark arresting)
Centrifugal
17 ft. oz.
71-86555 (O-14)
.025"
.010"1.014"
Gasoline/Oil Mixture - 40:1
(S,ee ]Tueling Your Engine")
,080" Diameter Sears Laser
Line ®
SHAFT LENGTH: 48"
_ I_G_STE_D
NOTE: LASER LINE® IS TRADEMARK OF
WHITE CONSOLIDATED INDUSTRIES, INC.
MANUFACTURED UNDER ONE OR MORE OF THE FOLLOWING U,S.
PATENTS: 3,708,967; 3,826,068; 3,859,776; 4,035,912; 4,052,789; 4,054,992;
4.067,108; 4.104,797;4,114,269; 4,124,938;4,156,3_2:4.156,967"4,161,820;
4A67,812; 4,269,372; 4,286,675; DES.249,630; 4,107,901; 4,112.653; 4,136,446;
4,168,572; 4,183,138; 4,189,833; 4,211,004; 4,211,005: 4,236,311; 4.236,312;
4,290,200; 4,362,074: 4,366,622; 4.382,356; 4,45t,983; 4A83,069.
U.S, AND FOREIGN PATENTS FENDING.
IGNITION
STARTERROPEHANDLE
FOAMGRIP
THROTrLE TRIGGER
SERIAL NUMBER AND
)STARRING INSTRUCTIONS /
ASSIST HANDLE
SAFETYLABEL
DRI'VESHAFTHOUSING
j IIII I II I Ill I
WARNINGS AND
II Iltl iiiiiiiiiil[tt[t]ltJiii I tt
INSTRUCTIONS
iiii i
AWARNING -. THISPO_.8 TOOLCANBE@ANGEIIOU$!
This tool can cause serious injury orblindness to the operator and others. The warnings and safety instructions in this manual
must be followed to provide reasonable safety and efficiency in using this tool. The operator is responsible for following the
warnings and instructions inthis manual and on the tool. Read the entire Operator's Manual before assembling and using
this tool! Restrict the useofthis power tool to persons who read, understand, and follow the warnings and instructions
in this manual and on the tool.
ADANGER
NEVER USE BLADES WITH THIS TOOL.
-- THE BLADE CAN COME OFF AND
SERIOUSLY INJURE YOU AND OTHERS,
-- THIS TOOL IS DESIGNED FOR
LINE TRIMMER USE ONLY.
_ARNING
THE TRIMMER LINE CAN THROW OBJECTS
VIOLENTLY.
-- YOU CAN BE BLINDED OR INJURED.
-- WEAR EYE AND LEG PROTECTION.
60 FOOT
ZONE AWARNL_G
HAZARD ZONE FOR THROWN OBJECTS.
-- THE TRIMMER LINE CAN THROW
OBJECTS VIOLENTLY.
-- OTHERS CAN BE BLINDED OR
INJURED.
-- KEEP PEOPLE AND ANIMALS
30 FEET (10 METERS) AWAY.
OPERATOR'S
AWARNING ,
READ OPERATOR SMANUAL.
-- FOLLOW ALL _I_RNINGS AND
INSTRUCTIONS.
-- sFA/IL!_)I_I_;ITONjU_y CAN RESULT IN
4
i i i iiiiii i
A WARNINGS AND SAFETY INSTRUCTIONS co . d)
titt t t i i ttttttt
AOPERATOR SAFETY
1. Always wear a safety face shield or safety goggles. See
'_ccessories?'
2. Keephair, fingers, and aHother parts ofthebody a_. from
openings and movingparts. Alwayswear heavy,long pants,
boots, and gloves. Do not wear loose clothing, jewelry,
short pants, sandals, or go barefoot. Secure hair so it is
above shoulder length. Being fully covered will help pro-
tect you from pieces of toxic plants (such aspoison ivy)
thrown by the Trimmer Head, which could be more of a
hazard than touching the plant itself.
3. Do not operate thistoolwhen youare tired, ill, or under the
influence of alcohol, drugs, or medication.
4. Always use the assist handle. See "Assembly."
5. Wear hearing protection if you use this tool for more than
1V2hours per day.
6. Never startor run the engine inside a closed room orbuild-
ing. Breathing exhaust fumes can kill.
7. Keep handles free ofoil and fuel.
&CUTTING SAFETY
1. Inspect the area to be cut before each use. Remove objects
(rocks, broken glass, nails, wire, string,etc.) which can be
thrownor become entangled in the trimmer head.
2. Keep others including children, animals, bystanders, and
helpers outside the 60 foot (20 meter) Hazard Zone. Stop
the engine immediately if you are approached.
3. Always keep the engine on the right side of your body.
4. Hold the tool firmly with both hands.
5. Do not overreach or use from unstable surfaces such as
ladders, trees, steep slopes, rooftops, etc. Use extra care
when cleaning on stairways. Keep firm footing and balance
at all times.
6. Keep trimmer head below waist level.
7. Do not raisethe engine above yourwaist. The trirranerhead
can come dangerously close to your body.
8. Keep allparts ofyourbody awayfrom the trimmer head and
muffler when the engine is running.
9. Use only forjobs explained in this manual.
,a, TOOLSAFETY
1. Inspectentiretoolbeforeeachuse. P,eptacedamaged pa_s.
Check for fuet leaks andmake sure all fasteners are inplace
and securely fastened.
2. Replace trimmer head parts that are cracked, chippexl,
broken, or damaged inany other waybefore usingthe tool.
3. Use only .080" diameter Sears Laser Line._ Never use
wire, rope, string, etc.
4. Be sure the shield is properly attached.
5. Use only the specified trimmer head. See "Specifications"
Make sure the trimmer head is properly installed and
fastened. Refer to "Assembly."
6. Besure the trimmer head stopsturning when engine idles.
See "Carburetor Adjustments."
7. Make carburetor adjustments with the drive shaft housing
supported to prevent the trimmer linefrom contacting any
object. Hold the tool by hand; do not use the optional
shoulder strap for support.
8. Keep others away when making carburetor adjustments.
9. Use only accessories or attachments asrecommended for
this tool by Sears.
AFUEL SAFETY
1. Move at least 10feet (3 meters) awayfrom fueling site be-
fore starting engine.
2. Use a container approved for fuel.
3. Do not smoke or allow smoking near fuel or the tool or
while using the tool.
4. Wipe up all fuel spills before starting engine.
5. Stop engine before removing fuel cap. Allow the engine
to cool before refueling.
6. Before storing the tool, use up fuel left in the fuel lines
and carburetor by starting the engine and letting it run
until it stops.
7. Storetool and fuelinan area where fuelvapors cannot reach
sparks or open flames from water heaters, electric motors
or switches, furnaces, etc.
&MA/NTENANCE SAFETY
i. Maintain the tool according to recommended procedures.
Keep the trimmer line at the proper length.
2. Never starttheengine with theclutch shroud removed. The
clutch can fly apart and cause serious injury.
3. Disconnect the spark plug before performing maintenance
except for carburetor adjustments.
4. Make carburetor adjustments with the drive shaft housing
supported toprevent thetrimmer line from contacting any
object. Hold the tool by hand; do not use the optional
shoulder strap for support.
5. Keep others away when making carburetor adjustments.
6. Use only genuine replacement parts as recommended
by Sears.
4A TRANSPORTING AND STORAGE
1. Hand carry the toolwith the engine stopped and the muffler
away from your body.
2. Allow the engine to cool, run fuel out of the fue! sys-
tem, and secure the tool before transporting in a vehi-
cle or storing.
3. Before storing the tool, use up fuel left in the fuel lines
and carburetor by starting the engine and letting it van
until it stops.
4. Store tooland fuel inan area where fuelvapors cannot reach
sparks or open flames from water heaters, electric motors
or switches, furnaces, etc.
5. Store the tool so the line limiter cannot accidentally cause
injury. The tool can be hung by the drive shaft housing or
by the bracket below the engine.
6. Store tool out of reach of children.
If situations occur which are not covered inthismanual, use
care and good judgement. Contact your Sears Service
Center/Depa_ment if you need assistance.
SAFETY NOTICE
Exposure tovibrations through prolonged useofgasoline powered handtools could cause bloodvessel or nerve damage inthe fingers,
hands, and wrists of people prone to circulation disorders or abnormal swellings. Prolonged use in cold weather has been linked
toblood vessel damage in otherwise healthy people. Ifsymptoms occur such as numbness, pain, loss of strength, change in skin
color or texture, or loss of feeling in the fingers, hands, or wrists, discontinue the use of this tool and seek medical atteetion. An
anti-vibration system does not guarantee the avoidance ofthese problems. Users who operate power tools onacontinual and regu-
lar basis must monitor closely their physical condition and the condition of this tool.
Ii i, i I Illl I
KNO
II Illl Illll I Ill Ill
A. INTRODUCTION
Your Trimmer is a versatile product developed for large
lawns and_omake short work ofa waiety of lawncaretasks
trimming, scalping, mowing, and sweeping.
Special Features Include:
• Centrifugal Clutch
• All-Position Carburetor
• Adjustable, Cushioned Assist Handle
• Semi Automatic Line Feed Trimmer Head
• 17" Cutting Path
B. UNPACKING INSTRUCTIONS
1. Remove contents from the carton if you have not
done so.
2. Check parts against the list below.
3. Examine parts for damage. Do not use damaged parts.
4. Noti_'your Sears Store immediately if apart is miss-
ing or damaged.
NOI_: It is normal to hear the fuel f'flter rattle in an empty
fuel tank.
13
|
16
7
IIlllll Illl
€. CARTON CONTENTS
KEY
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
t8
19
Engine
Drive ShafttAssembly w/Safety Label
Shield
Trimmer Head
Assist Handle
2-cycle Engine Oil
Operator's Manual (Not Shown)
Loose Pans Bag (Not Shown)
* LOOSE PARTS BAG CONTENTS:
Flex Shaft Lube
Screw -Shield
Bracket - Shield
Squared Head Screw - Assist Handle
Hex Nut- Assist Handle
T-Handle - Assist Handle
Hex Screw -Clutch Skroud
Hex Nut - Clutch Shroud
Dust Cup -Drive Shaft Housing
Hex Wrench
Screw - Throttle Trigger Housing
Nut- Throttle Trigger Housing
Bracket - Assist Handle
I
QTY,
l
l
l
l
l
l
l
1
I
2
1
1
1
1
2
2
1
I
1
I
1
6
SPECIAL NOTICE
For users on U.S. Forest Land and in some states, including California (Public Resources Codes 4442 and 4443),
Idaho, Maine, Minneso_, New Jersey, Oregon, and Washington: Certain internal combustion engines operated on
forest, brush, and!or grass-covered land in the above areas are required to be equipped with aspark arrestor, maintained
in effective working order, or the engine must be constructed, equipped, and maintained for the prevention of fire. Check
with your state or local authorities for regulations pertaining to these requirements. Failure to follow these requirements
is a violation of the law. This unit is not factory-equipped with a spark arrestor; however, a spark arrestor is avail-
able as an optional part. If a spark arrestor is required in your area, contact your Sears Service Center or Parts Depart-
ment for Spark Arrestor kit #952-701612.
I Hill II I! I I IIIIIIIIIIIIII i I ,i
.Ak___ v(if tool is received assembled, repeat all steps in this section :to be sure assembly is correct
and is adjm"ted for theopemtor.)
I/IIII IIII III III III IIIIIIIIII I IIII III
A. PBJF, PAILATION
This Operator's Manual has been developed to help you
assemble the tool and to provide its safe operation. It is
important that you read the entire manual to become
familiar with the tool before you begin assembly.
2. yma wtnmmd:
a. Flathead Screwdriver.
b. 1-1/4inch wrench or adjustable wrench.
c. Hex Wrench provided with tool.
1. READ YOUR OPERATOR'S MANUAL
i I iiiii
B. ASSEMBLY STEPS
1. DRIVESHAFT HOUSING -. Figure I
a. Place the two Screws (from the loose parts bag) into
the holes on the Clutch Shroud as shown inFigure 1.
b. Position the Lock-Nuts (from the loose parts bag)
in the hex openings in the Clutch Shroud.
c. Tighten theScrewswith the small hexwrench provid-
ed just enough to hold the hardware together while
holding the l_x)ck-Nuts with your other hand.
d. Remove the packing cover from the straight end of
the Drive Shaft Housing.
NOTE: Make sure the Flexible Drive Shaft does
not fall out of the Drive Shaft Housing when the
packing cover is removed. Dirt on the Shaft will
significantly reduce the life ofthe tool. If the Flexi-
ble Drive Shaft falls out of the Housing, clean,
relube, then reinstall. See "Flexible Drive Shaft
Lubrication" in the Maintenance section.
e. Align the bottom groove on the Drive Shaft Hous-
ing with the Ridge on the inner, lower wallof the
Clutch Shroud opening. Turn the Arbor Shaft as
necessary to align the square end of the Flexible
Drive Shaft with the square inside the Clutch
Shroud opening. Firmly push the Drive Shaft
Housing into the Clutch Shroud until it contacts the
Foam Grip or is within 1/8 inch, Figure 1.
f. Tighten the Screws alternately with the small hex
wrench until secure.
t iii, i ,,,,i,,w,,,
DRIVE SHAFT
HOUSING
CLUTCH GROOVE
iyi •
DRIVE SHAFT
HOUSING
ARBOR
Flgln_ 1
7
IgAlrglON:] Do n°tbend the throttle cable.
a. Slide the Throttle Trigger Housing from the Foam
Grip about 1" to 1-1/2".
b. Insert the Throttle Cable through the tunnel in the
Foam Grip until the end of the Cable extends at
least 2 inches beyond the Grip. Figure 3.
c. Hold the Trigger away from the Drive Shaft Hous-
ing and insert the barrel end of the Throttle Cable
into the round opening in the Trigger as shown in
Figure 3.
NOTE: When inserting the barrel end of the
Throttle Cable into the round opening in the
Trigger, make sure that the barrel is completely
inserted and the Throttle Cable is located in the
split in the Arm. Figure 4!(inset).
d. l_ash the Trigger back into the Housing while guid-
ing the Cable through the split in the arm. (Figure
4,) Guide the arm into the Foam Grip t_annel while
replacing the Throttle Trigger Housing flush against
the Grip.
e. Squeeze Trigger against the Foam Grip. Install
Screw and Nut. Figure 5. See Caution below.
FCAUTION:] Do not overtighten the screw. Make
sure the trigger will move freely. There must be at
least 1/8" free play in the trigger. Figure 5. Make
sure the trigger will move freely so the engine €_
fully return toidle when the trigger is released. The
trimmer head must not turn at idle speed to avoid
serious injury to the operator and others.
a. Place the Dust Cup on the Drive Shaft Housing
over the hex nut that is assembled on the Arbor
_Shaft. Figure 6 (inset).
b. Hold the Dust Cup with awrench to keep the Arbor
Shaft from turning. Figure6.
C,
d,
Thread the Trimmer Head onto the Arbor Shaft,
again_stthe Dust Cup, and as tight as possible with
your hand. Figure 6.
NOTE: Unless the Trimmer Head is tightened
adequately, it can unthread the first time the engine
is started. If this occurs, reinstall the Trimmer Head
and tighten more securely.
Press the Tap Button and pull a minimum of 4
inches of Line from the Trimmer Head. Figure
7. Approximately 2 inches of line can be advanc_
each time the Tap Button is pressed.
NOTE: To remove Trimmer Head, hold the Dust
Cup with awrench and unthread the Trimmer Head.
i I
rqu 2
8ARRF_
ENnOF
CABLE
PLIT IN
GER
CABLE SCREW
4rtrare s
1!8" PLAY
lglgu_ 6
TAP BUTTON
Appmzinm_y 2 inches of line
can be advanced each time the
_p Batton t5pmsed.
lqgure 7
Shield -- lqlmmS
_WARNING
Failure to install the shield in the position shown in
Figures 8 and 9 can result in serious injury to the
operator. The length of the shield must be aligned with
the length of the drive shaft housing. Direct the widest
part of the shield toward the engine.
[CAlrriotq: tThe Line Lhniter (on the underside
of the shield) is sharp and cancut you.
a. Match the Key (Raised area) on the Shield with the
Keyway ("V" slot) on the Drive Shaft Housing.
Figure 8 (inset).
b. Rest the bottom of the Shield on topofthe shoulder
of the Drive Shaft Housing above the Dust Cup.
WIDEST PART HARDWARE SHOWN
Ftgm_ 8
C_
NOTE: The bottom of the Shield must rest on top of
the shoulder of the Drive Shaft Housing.
Install the Shield retaining Bracket and Screws as
shown in Figure 8.
NOTE: Itis easier to start the Screws with a screw-
driver and finish tightening with a 3/8" wrench.
d. Tighten the Screws evenly and securely.
NOTE: A small space may be left between the
Bracket and the Shield when hardware is fully
tightened.
&ASSIST HANDLE -- Figures 9 &10
a. Insert the end of the Drive Shaft Housingthrough
the Assist Handle. Figure 9 (inset).
b. Align the Assist Handle between the Safety Label
and the Throttle Trigger Housing. Seat the Drive
Shaft Housing in the groove in the Assist Handle.
Figure 9.
C, Insert the tab on the Assist Handle Bracket into
the slot on the Assist Handle. Figure 9. Then,
lay the Assist Handle Bracket over the Drive
Shaft Housing.
Bracket _,
/Throttle
_'_ Trigger
Housing
Square
Nut
Groove
Label
Drive @
T-Handle
_#/Assist Handle
sjScri
d. Drop the threaded end of the square-head T-
Handle Screw through the opening in the top of
.the T-Handle. Figure 10.
e. Pull on the threaded end of the Screwto bringthe
square head of the Screw past the pin inside the
T-H_dle. Figure t0.
f. Insert the Screw up through the hole in the Assist
Handle and then through the Assist Handle
Bracket. Figure 9.
g. Thread screw into square m,t. Tighten securely.
tCAUTION: IWhen adjusting the Assist Handle
for comfort, be sure that the Assist Handle re-
mains between Engine and Safety Label on
Drive Shaft Housing. Figure 9 •
h. Adjust Assist Handle up or down the Shaft Hous-
ing for comfort.
Before Assembly Top View Assembled
T Handle
Square Head
Screw Seated
Figure 10
9
6. OPERATING POSITION --. Figure lX
a. Before starting the En_ stand as shown in
Figure 11and check forthe following:
i).
2).
3).
4).
5).
Leftarm "fully extended,hand holding Assist
Handle.
Rightarmslightlybent,hand holding theFoam
Grip, fingers on ThrottleTrigger.
Engine below waist level.
Weight of tool evenly distributed between arms.
Without operator bending over, the Trimmer
Head isnear andparallel to theground and easily
contacts the material to be cut.
h. Adjust the Assist Handle up or down the Drive
Shaft Housing (but above the Safety Label) to a
comfortable position.
1). [zx_sen the T-Handle by hand, adjust Assist Han-
dle. Retighten T-Handle by hand only.
,2). Rotatethe Assist Handle from lefttorightif itis
necessary totilt theangle of theTrimmerHead
suchas when cuttingalarge, sloped areasuchas
a ditch bank.
iii Illl
RIGItT ARM
SLIGHTLYBENT,
HANDHOLDING
FOAMGRIE
FINGEIt_SON
THROTTLE
TRIGGER
FACE SHIELD
LEFT ARM EXTENDED
HAND HOLDING
ASSIST HANDLE
ENGINE
IS BELOW
WAIST LEVEL
TRIMM HEADIS
NEAR THE GROUND AND
EASILY CONTACTS
MATERIAL TO BE CUT
Figure 11
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AC gSSOIUE$
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The following accessories are available through Sears Retail Stores, Catalog, Outlets or Service Centers.
ITEM STOCK NO.
Safety Face Shield.. ............................................................... 9-18613
Safety Goggles ............................................ ... .................... 9-1859
2-Cycle Engine Oil .............................................................. 71-30143
Spark Plug .................................................................... 71-86555
Fuel Cap ...................................................................... 71-79705
Replacement Trimmer Head (available only through Sears Service Centers) ............... :71-85805
Replacement Nylon Trimmer Line
-- 400 ft..................................................................... 71-85778
-- 200 fl..................................................................... 71-85608
Replacement Spool with Line ..................................................... 71-85810
Flex Shaft Lube ...... 530-030102
Shoulder Strap Kit ............................................................... 71-85783
Spark Arrestor Kit ............................. m... ........................... 952--701612
Operator's Manual ............................................................ 530-067910
io