Creative Play CR103 User manual

Installation + Assembly Instructions
REF: CR103 - CAROUSEL MAXI
CR101 CR102
pg 1 of 31

REF: CR103 - CAROUSEL MAXI
pg 2 of 31
PARTS required
x5 (triangular floor) x4 (square floor)
x5 (triangular floor SLIDE - has a straight edge)
QTY: 11 (90mm x 90mm) 2 HOLES
(various colour end caps)
NOT REQUIRED
MS1a
MS1b
QTY: 4 (90mm x 90mm)
(2 with BLUE end cap,2 with YELLOW end cap)
MS2a
QTY: 3 (90mm x 90mm)
(2 with BLUE end cap,1 with YELLOW end cap)
MS2b
x36 (M12 110* square hex bolt)
x36 (M12 Nylocs)
x36 (End Caps)

REF: CR103 - CAROUSEL MAXI
pg 3 of 31
PARTS required continued...
x4 ATTACHMENT Metal Bracket
4 for STAIRS / 4 for RAMP / 2 for WINDOW PLANTER
MB-A
x44 STANDARD Metal Bracket
4 for SNAKE SLIDE / 8 for FLOWER GUARD RAIL / 4 for TREE TOPS GUARD
RAIL / 8 for WINDOW GUARD RAILS / 6 for 123 BOARD / 6 for ABC BOARD / 8
for TUNNEL BOARDS
*many parts are pre-assembled with the brackets attached - totals above are for ‘loose’ brackets
MB-S
x8 TRANSITION Metal Bracket
8 for NET BRIDGE
MB-T
x1 SQUARE ROOF
(inc 16 roof clips - same colour as roof) x1 TRIANGULAR ROOF (inc 12 roof clips - same colour as roof)

REF: CR103 - CAROUSEL MAXI
pg 4 of 31
PARTS required continued...
x1
SLIDE ASSEMBLY
x1
THREAD BAR
x1
slide SUPPORT FRAME
x2 FLOWER GUARD RAILS x1 CHALK BOARD (yellow)
x1 TREE TOPS GUARD RAIL
x2 TIMBER GUARD RAILS x1 MIRROR BOARD (blue)
x8 PLAYTEC
WASHERS
x4 PLAYTEC
WASHERS

REF: CR103 - CAROUSEL MAXI
pg 5 of 31
PARTS required continued...
x1 123 BOARD x1 NET BRIDGE
x1 TUBE TUNNEL
x2 WINDOW GUARD RAILS x2 TUNNEL BOARDS
x1 ABC BOARD
x8 PLAYTEC
WASHERS
x8 PLAYTEC
WASHERS

REF: CR103 - CAROUSEL MAXI
pg 6 of 31
PARTS required continued...
x1 STAIRS x1 RAMP
TELEPHONE TALK TUBES
CONSISTS OF...
x1 50mm dia
tubing (5m approx.)
x1 WINDOW PLANTER
x4 jubilee clips
(1 x BLUE TELEPHONE & 1 x YELLOW TELEPHONE)

REF: CR103 - CAROUSEL MAXI
pg 7 of 31
PARTS required continued...
x64 (80mm brass screws)
x104 (40mm brass screws)
x70 (TORK TAINERS various sizes)
(54 x Thickness to go through = 29mm
2 x Thickness to go through = 41mm
14 x Thickness to go through = 52mm)
x70 (End Caps)
To be used for TORK TAINERS
TOOLS required

REF: CR103 - CAROUSEL MAXI
pg 8 of 31
Foundation Details
SLIDE FOUNDATION
STAIRS FOUNDATION
RAMP FOUNDATION
*MAIN POSTS ARE POSITIONED @ 750mm centres
*attacments such as slide and stairs alter - shown above
Mark the 2 x circles shown in red below
This will help with the positioning / marking out of the 750 centres for the main posts

REF: CR103 - CAROUSEL MAXI
pg 9 of 31
Foundation Details continued...
Slide Details AS SHOWN LEFT
All posts = 600mm depth AS SHOWN RIGHT
*REMEMBER - 600mm below FINISHED GROUND LEVEL - if WETPOUR / MULCH /
PLAYSAFE is to be laid amend as required
SOIL
SLIDE SUPPORT FRAME
CONCRETE
SOIL
TIMBER SUPPORT POST
CONCRETE
TALK TUBES - FOUNDATIONS
- The talk tubes MAIN ASSEMBLY will share foundations with the MAIN SUPPORT POSTS
- Attach the tubing using JUBILEE CLIPS and dig a trench to accomdate the tubing - approx 350mm below ground

REF: CR103 - CAROUSEL MAXI
pg 10 of 31
Installation + Assembly Instructions
Construct the main assembly BEFORE laying concrete
foundations STEPS to
11 9
CHALK BOARD
(yellow)
TELEPHONE
(blue)
MIRROR
BOARD
(blue)
TELEPHONE
(yellow)

REF: CR103 - CAROUSEL MAXI
pg 11 of 31
Installation + Assembly Instructions
Position the main support posts & floor assemblies
Using M12 hex bolts, nylocs and end caps
2
*FLOOR FOR SLIDE HAS
A FLAT EDGE
*All triangular
floors/bases attach
to the FLAT FACE of
the support post
All square floors/bases attach to the grooved
side
MS2a = Support for roof - SHORT
MS2b = Support for roof - LONG
All other supports are MS1a (2 hole)
MS2a
MS2a
MS2a
MS2a
MS2b
MS2b
MS2b
PLEASE NOTE:
The following pages show images which are not necessarily for the specific version and are used to show
the assembly / installation for the specific component /sub assembly ONLY

REF: CR103 - CAROUSEL MAXI
pg 12 of 31
Installation + Assembly Instructions
Bolt the floors to MS1/MS2a/MS2b timbers
Using M12 hex bolts, nylocs and end caps
*The hex bolt is
ALWAYS against the
metal frame
End cap is always on the OUTSIDE / SHOWN
side of the timber (as shown right)
3
Attach / position the TUBE TUNNEL
Using 80mm brass screws (pre-assembled with BRACKETS)
*Needs to be postioned before concrete is laid the floor edges
sit ‘IN’ the playtec (see detail)
4

REF: CR103 - CAROUSEL MAXI
pg 13 of 31
Installation + Assembly Instructions
TUBE TUNNEL
DETAIL
Attach the SLIDE ASSEMBLY
Attach the STANDARD METAL BRACKETS using NYLOCS, TORKTAINERS & ENDCAPS
*Attach the SLIDE SUPPORT FRAME using
thread bar - This will be -PRE ATTACHED
but not ’fixed’
5

REF: CR103 - CAROUSEL MAXI
pg 14 of 31
Installation + Assembly Instructions
Use 80mm brass screws to secure assem-
bly (STANDARD METAL BRACKETS) to the
main upright supports
STANDARD METAL
BRACKET is positioned in
the centre of the upright
support
BLANK

REF: CR103 - CAROUSEL MAXI
pg 15 of 31
Installation + Assembly Instructions
Attach the STAIRS
Using 80mm brass screws and ATTACHMENT BRACKETS with TORKTAINERS and END CAPS
6
PLEASE NOTE:
The following pages show images which are
not necessarily for the specific version and are
used to show the assembly / installation for the
specific component / sub assembly ONLY
MAXI DOES NOT HAVE NET BRIDGE SEEN
RIGHT IN THE POSITION SHOWN
ATTACHMENT METAL BRACKET
10mm from the end of the timber
(timber face)

REF: CR103 - CAROUSEL MAXI
pg 16 of 31
Installation + Assembly Instructions
Attach the RAMP
Using 80mm brass screws and ATTACHMENT BRACKETS with TORKTAINERS and END CAPS
Attach the NET BRIDGE ASSEMBLY
Using 80mm brass screws and TRANSITION BRACKETS with TORKTAINERS
and END CAPS
7
8
*Floor edges sit ‘IN’ the playtec as per the TUBE TUNNEL DETAIL

REF: CR103 - CAROUSEL MAXI
pg 17 of 31
Installation + Assembly Instructions
Attach the 2 x TALK TUBES
Using 80mm brass screws
9
Attach the 50mm dia tubing to the end of the talk tubes
using JUBILEE CLIPS - 2 either end
A trench will be required for the
TALK TUBE TUBING
BLUE TELEPHONE TALK TUBE
YELLOW TELEPHONE TALK TUBE
PLEASE NOTE:
The following pages show images which are
not necessarily for the specific version and are
used to show the assembly / installation for the
specific component / sub assembly ONLY
MAXI DOES NOT HAVE NET BRIDGE SEEN
RIGHT IN THE POSITION SHOWN

REF: CR103 - CAROUSEL MAXI
pg 18 of 31
Installation + Assembly Instructions
Main assembly complete
Concrete foundations can now be laid OR follow the rest of the instructions then concrete
10

The holes in the roof are SHAPED and should ‘want’ to
position itself at an angle
ROOF IS NOT LEVEL ensure the drawing right is followed
(measurements are from top of PLATFORM / hex board)
Each post has 2 x clips ABOVE and 2
x clips BELOW
REF: CR103 - CAROUSEL MAXI
pg 19 of 31
Installation + Assembly Instructions
Attach the ROOF
Using 40mm brass screws and roof clips - the colour of the clips corespond to the colour of the ROOF
11

REF: CR103 - CAROUSEL MAXI
pg 20 of 31
Installation + Assembly Instructions
Attach 2 x Timber Guard Rail
Using 40mm brass screws
12
Refer to STEP for positioning
1
METAL BRACKET is
positioned in the centre
of the upright support
0.00 = TOP of BASE /
HEX BOARD