Crosley CRG3480GWWC User manual

INSTALLATION AND SERVICE MUST BE PERFORMED BY
AQUALIFIED INSTALLER.
IMPORTANT: SAVE FOR LOCAL ELECTRICAL INSPECTOR'S USE.
READ AND SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
This conversion kit must be installed by a qualified service technician in accordance with the
manufacturer's instructions and all applicable codes and requirements ofthe authority having jurisdiction. Failure
to follow instructions may result in fire, explosion or production of carbon monoxide causing property damage,
personal injury or loss of life. The qualified service agency is responsible for the proper installation ofthis kit. The
installation is not proper and complete until the operation of the converted appliance is checked as specified in
the manufacturer's instructions supplied with this kit.
Before proceeding with the conversion, shut off the gas supply before disconnecting electrical
power to the range. Be sure both power supplies are off before installing the conversion kit. Failure to do so could
cause serious bodily injury.
Determine the combination of top burners that are featured on your range. Identify the parts you need from this kit to com-
plete the L.P. conversion. When burners are converted from Natural to L.P. the BTU ratings are as follows:
5,000 BTU* Natural Gas to 4,500 BTU* L.P. Gas
9,500 BTU* Natural Gas to 8,000 BTU* L.P Gas
12,000 BTU* Natural Gas to 10,000 BTU* L.P. Gas
Quantity Part Number Part Description
316037527 L.P.Conversion Kit Label
316417504
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
14,000 BTU* Natural Gas to 11,000 BTU* L.P.Gas
16,000 BTU* Natural Gas to 14,000 BTU* L.P. Gas
Notes
English & French
Instructions for converting range to L.P. Gas English, French & Spanish
316005215
316005216
316005217
316005218
316005219
316005220
316005221
316005222
316241200
316237910
316237904
316237905
316237906
316237907
316005223
316005224
316005225
316005226
316005227
316005228
316005229
316005230
Rating Plate - English
Rating Plate - English
Rating Plate - English
Rating Plate - English
Rating Plate - French
Rating Plate - French
Rating Plate - French
Rating Plate - French
L.P.Conversion Label
Orifice - 14,000 BTU*
Orifice - 11,000 BTU*
Orifice - 10,000 BTU*
Orifice - 8,000 BTU*
Orifice - 4,500 BTU*
Rating Plate - English
Rating Plate - French
Rating Plate - English
Rating Plate - French
Rating Plate - English
Rating Plate - French
Rating Plate - English
Rating Plate - French
4- 8k
3+1
2+1+1
1+1+1+1
4- 8k
3+1
2+1+1
1+1+1+1
English, French & Spanish
Black
Red
Green
No Color
Blue
1-11k, 2-8k, 1-4.5k
1-11k, 2-8k, 1-4.5k
1-11k + 3-8k
1-11k + 3-8k
1-14k, 1-10-k, 1-8k, 1-4.5k
1-14k, 1-10-k, 1-8k, 1-4.5k
1-14k, 1-10-k, 1-8k, 1-4.5k
1-14k, 1-10-k, 1-8k, 1-4.5k
*Note: For o oeration at elevations above 2000 ft., appliance rating shall be reduced at the rate of 4 percent for each 1000 ft. above
sea level.
IMPORTANT: After replacing the natural gas to LP orifices, be sure to keep the original factory installed natural
gas orifices for future range conversion back to natural gas. The factory orifices are marked with 101 for 5,000 BTU;
Tools Required for L.P. Conversion:
3/8", 1/2" and 5/8" Open End Wrench
1/8" Wide Flat Blade Screwdriver _& 7mm Nutdriver
pin 316417504 (0407) 1
Frangais- Pages 6-10
Espa5ol -Paginas 11-15

How to Convert the Range for use with LP/
Propane Gas
1. Convert the Pressure Regulator
To access the gas regulator, remove the storage drawer or warmer
drawer. If equipped with a storage drawer, open and remove the drawer
completely. For models equipped with a storage drawer or front panel,
remove the storage or front panel and skip steps a & b below. For models
equipped with warmer drawer, follow all the instructions below to remove
the warmer drawer.
a. _!_ Electrical Shock Hazard can occur and result in
serious injury or death. Disconnect electrical power to the range
before removing the warmer drawer for servicing.
b. Locate glide lever on each side of drawer, pull up on the left glide lever
and push down on the right glide lever (See Fig. 1).
c. Pull the drawer away from the range (See Fig. 2).
d. Remove the regulator access cover if equipped. Do not remove the
Pressure Regulator or allow it to turn.
e. Remove the dust protector from the cap. Using a 5/8" wrench,
unscrew the cap from the pressure regulator. Do not remove the
spring from the regulator.
f. Turn the cap over so the hollow end faces outward. Place the solid
end of the cap into the loop end of the dust protector (See Fig. 3).
g. Replace the cap on the regulator. The letters LP should be visible on
the exposed end of the cap. Snap the dust protector over the
regulator cap.
Pull up with finger
Left Glide
Fig. 3
Pressure
Front access to Regulator: Regulator
Open storage or warmer drawer, located at
or remove lower panel rear of
(on some models)
Fig. 2
Spring
Dust
Protector
Hollow End Solid End
Towards Towards
Regulator Regulator
for Natural Gas for LP/Propane Gas
Push down with finger
Fig. 1
Natural Gas Orifice to L.P. Orfice Conversion for each
size of burner
(A locations) 5,000 BTU Natural Gas
converts to 4,500 BTU L.P. Gas
Install (blue) marked orifice .68mm for L.P.
(B locations) 9,500 BTU Natural Gas
converts to 8,000 BTU L.P. Gas
Install (no color) marked orifice .89 mm for L.P.
(D locations) 12,000 BTU Natural Gas
converts to 10,000 BTU L.P.Gas
Install (green) marked orifice .95 mm for L.P.
(E locations) 14,000 BTU Natural Gas
converts to 11,000 BTU L.P. Gas
Install (red) marked orifice 1.01 mm for L.P.
(F locations) 16,000 BTU Natural Gas
converts to 14,000 BTU L.P.Gas
Install (black) marked orifice 1.99mm for L.P.
Fig. 4

Use caution when
replacing each
burner cap so the
electrode is not
damaged.
Match
letter located
under
center of
Burner i
Cap Burner
with Cap
letter
located
inside _L,J i
Burner _,_,._<._.!_::_;_¢_>,.
Head _'_'_
Burner/_/_,_, .....
Head
Match
the letter
stamped [ ___ _4 Electrode
on Burner \ _--' /
Skirt with _Burner Skirt _
Burner Head -_-_
and BurnerCap
B = 9.5k
D=12k
E = 14 or 14.2k
B = 9.5k
A= 5k
B = 9.5k
B = 9.5k
(some models)
@
B = 9.5k
D=12k
E = 14 or 14.2k
F = 16 or 16.2 Fig. 5
•_ Surface
_1_,_ (l__t_Burner
@soo e
Surface
Burner
/" Head
Orifice i
Burner
Cap_
Inner
Locatinc
Ring
Burner
Head 7mm Nut
Driver
Fig. 6
2. Convert Surface Burners for use with LP/
Propane Gas
[_r__ Unlike the standard gas range, THIS COOKTOP IS
NOT REMOVABLE. Do not attempt to remove this cooktop.
Save the natural gas orifices removed from the appliance for possible
future conversions to natural gas.
For all burner locations:
a. Remove the top grates and burner caps (See Fig. 6).
b. Lift off the burner heads.
c. Remove the 4 factory installed natural gas orifices from the center
of the orifice holders using a 7 mm nutdriver (See Fig. 7). Remember
to keep the original Natural Gas Orifices for later conversion to Natural
Gas. Refer to page 1 under "IMPORTANT" to identify their markings.
d. Replace the orifice in each of the four orifice holders with the
correct LP/Propane gas orifice (See the LP Kit chart on page 1; also
refer to Fig,s 4 & 5for the correct LP orifice installation at each of
the four surface burner locations). Tighten each orifice until snug.
Use caution not to overtighten.
e. Replace the 4 burner heads. Match letter located under center of Burner
Caps with letter located inside Burner Heads. Match the letter stamped
on Burner Skirt with Burner Head and Burner Cap. (Refer to Fig. 5). Be
sure burner heads mate correctly with each surface igniter, then replace
the burner caps and burner grates.
Holder
Not /
Remove Electrode Fig. 7
3. Convert Oven Burner Orifice for LP/Propane
Gas (16,000 BTU*)
a. Locate the oven burner spud (See Fig. 8).
b. Using a 1/2" wrench, turn down the adjustable spud, which injects gas
into the oven burner, until snug against the LP/Propane metering pin
(approximately 2-1/2 turns). Do not over tighten.
4. Convert Waist-High Broiler Burner Orifice
Flame for LP/Propane Gas (13,500 BTU*) -- (for
Self-Cleaning Models Only)
a. Open the oven door.
b. Locate the broiler burner spud and turn down until snug against the
LP/Propane metering pin (approximately 1 to 1-1/2 turns). Do not
over tighten (See Fig. 8).
5. Reconnect Gas and Electrical Supply to
Range.
Leak testing of the appliance shall be conducted according to the
Installation Instructions provided with the Range.

Waist-High Broil
Burner Orifice/
Self-Clean Models Pin
Oven Burner
Orifice Fig. 8
Checking Manifold Gas Pressure
If it should be necessary to check the manifold gas pressure, remove the
burner cap and connect a manometer (water gauge) or other pressure
device to the top right front burner orifice. Using a rubber hose with inside
diameter of approximately 1!4," hold tubing down tight over orifice. Turn
burner valve on. For an accurate pressure check, have at least two (2)
other surface burners burning. Be sure the gas supply (inlet) pressure is
at least one inch above specified range manifold pressure. The gas supply
pressure should never be over 14" water column. When properly adjusted
the manifold water column pressure is 10" for LP/Propane gas or 4" for
Natural gas.
_Do not flame to check for leaks.
use agas
a. Disconnect the range and its individual shut-off valve from the gas
supply piping system during any pressure testing of that system at
test pressures greater than 14" of water column pressure
(approximately 1!2" psig).
b. The appliance must be isolated from the gas supply piping system
by closing its individual manual shut-off valve during any pressure
testing of the gas supply piping system at test pressures equal to or
less than 14" of water column pressure (approximately 1!2" psig).
To
Surface
Burner
Burner Flame Size
Fig. 10
Fig. 9
---_l 5/8"i.-
MainTop
Test to verify if "LOW" setting should be adjusted:
a. Push in and turn control to LITE until burner ignites.
b. Push in and quickly turn knob to LOWEST POSITION.
c. If burner goes out, reset control to OFF.
d. Remove the surface burner control knob.
e. Insert a thin-bladed screwdriver into the hollow valve stem and
engage the slotted screw inside. Flame size can be increased or
decreased with the turn of the screw. Turn counterclockwise to
increase flame size. Turn clockwise to decrease flame size. (See
Figs. 9 & 10).
Adjust flame until you can quickly turn knob from LITE to LOWEST
POSITION without extinguishing the flame. Flame should be as small as
possible without going out.
7. Air Shutter-Oven Burner
The air shutter for the oven burner may need adjustment, especially if the
unit has been converted for use with LP/Propane gas. The approximate
flame length of the oven burner is 1 inch (distinct inner, blue flame) (See
Fig. 11).
1" Flame Burner
Baffle
Fig. 11
To determine if the oven burner flame is proper:
a. To access the air shutter you must remove the Warmer Drawer (see
removal instructions on page 2).
b. Remove the oven bottom by removing the screws at rear of oven
bottom. Lift up the rear of oven bottom and slide toward back of range
to disengage from front of oven front frame.
c. Remove burner baffle by removing nut located on top of baffle and
two screws from front edge of oven front frame. Lift baffle straight
up and out of the oven.
d. Set the oven to bake at 350°F and observe the flame. If the flame is
yellow in color, increase air shutter opening size. If the flame is a
distinct blue color, but lifting away from the burner; reduce the air
shutter opening size.
e. Turn off oven and allow to cool before adjusting air shutter. To adjust
loosen lock-screw (3), reposition air shutter (2), and tighten lock-
screw (3) (See Fig. 12).
Burner
®
Locking
Screw
Air Shutter
Orifice Hood
Fig. 12 (Spud)
Retest the burner by repeating step "d" above. When the burner flame is
a distinct blue color burning steady, the air shutter is adjusted correctly.
f. Replace burner baffle and oven bottom.
Waist-High Burner
(Self Clean Models)
iLower
Oven Baffle .__ _mAir Shutter
(Removable) s' ....
JJ
-Lower Oven Bottorr
(Removable)
_ Air Shutter
Fig. 13

8. Air Shutter-Broil Burner
a. Observe the flame to determine if the broiler burner flame is properly
adjusted. It should be steady with approximately 1" blue cones and
no yellow or orange flame tips (See Fig. 13).
b. If adjustment to the air shutter is necessary, locate the broiler burner
air shutter (See Fig. 14), loosen shutter lock screw, and adjust to
obtain optimum flame. This will normally be completely open for LP/
Propane gas. If the flame is yellow in color, increase the air shutter
opening size. If the flame is a distinct blue, but lifting away from the
burner, reduce the air shutter opening size. Tighten the shutter set
screw.
Lock Screw
Air Shutter
Fig. 14 .I ...................h
Oven
Burner
Tube
Orifice
Hood
9, Replace Storage Drawer or Warmer Drawer
(instructions for warmer drawer if equipped):
a. Pull the bearing glides to the front of the chassis glide
(See Fig. 15).
b. Align the glide on each side of the drawer with the glide slots on the
range.
c. Push the drawer into the range until levers "click" (approximately 2").
Pull the drawer open again to seat bearing glides into position. If you
do not hear the levers "click" or the bearing glides do not feel
seated remove the drawer and repeat steps "a" through "c",
This will minimize possible damage to the bearing glides.
Fig. 15
Glide
10. Installation of New LP/Propane Rating/Serial
Plate
Record the model and serial number on the LP/Propane Rating/Serial plate
provided in this kit. The information can be obtained from the existing
Rating/Serial plate. Place new plate as close as possible to the existing
Rating/Serial plate on range (See the recommended locations shown in
Fig. 16).
Remove Storage Drawer (some models),
L.P. Rating/Serial Plate Pressure Regulator
location at rear of range
CONVERSION TO NATURAL GAS
If it becomes necessary to convert the range back to natural gas:
a. Disconnect gas and electrical supply from range.
b. Convert pressure regulator (See step 1), turn cap over so the solid
end of cap faces outward. Place the hollow end of the cap into the
loop end of the dust protector.
c. Remove the four LP orifices using 7mm nutdriver and replace with
the four original factory installed natural gas orifices at their original
locations (See figure 4 for locations).
d. Convert Oven Burner Orifice for Natural Gas by loosening spud
counter-clockwise (approximately 2-1/2 turns; See step 3).
e. Convert Waist-High Broiler Burner Orifice (Self-Cleaning Models
Only) for Natural Gas by loosening spud counter-clockwise
(approximately 1 to 1-1/2 turns; See step 4.)
f. Readjust "LOW" Setting for Surface Burner Valves following
instructions. (See step 6.)
g. Readjust Oven & Broil Burner Air Shutters. (See steps 7 & 8.)
Fig. 16 5