Cross Country Greenhouses Traditional Series User manual
Contents
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
User Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
List of Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Traditional Straight Series Component List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Foundations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
New Pressure Treated Wood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Assembly of the Aluminum Frame
A. Back Gable-End Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
B. Front Gable-End Assembly With Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
C. Sidewall Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Aluminum Frame Installation
1. Side Wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
2. Side Wall To Back Gable End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
3. Side Wall To Front Gable End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
4. Bolt Side Wall to Front and Back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
5. Ridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
6. Glass bar With Sliders (#1 or #2 or more) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
7. Vent Frame Angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
8. Glass bars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
9. Fastening The Base/Sill To The Foundation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Truss Assembly Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Perlin Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
10. Taping Glass bars with Foam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Side Vents, Intake Shutter, Polycarbonate Roof and
Exhaust Fan Installation (if necessary). . . . . . . . . . . . . . . . . . . . . .See Appendices B through F
Glass and Cap Installation
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
9. Side Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
10. Roof Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
11. End Walls Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
12. Sealing The Greenhouse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Door And Vent Installation
13. Door Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
14. Vent Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
15. Vent Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
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ACF Greenhouses
Foreword
Your Traditional greenhouse is designed and constructed to the highest engineering standards and
provides structural strength and maintenance-free service for year-round gardening pleasure.
The Traditional greenhouse must be built upon a firm, level surface. The greenhouse foundation or
sill can be made from pre-treated timbers, concrete or bricks. Whatever your choice of material, the
base must be square and level.
When selecting a site for your greenhouse, keep in mind that a flat, level site is essential so that the
greenhouse can be easily installed and the complete structure is stable and secure. If possible,
choose a site with proper water drainage.
Locating the greenhouse in a north-south position is most suitable for raising summer and autumn
crops since the sun’s rays will be on the greenhouse from daybreak until sunset. An east-west
position is ideal for early spring and winter crops since the winter months, with shorter daylight
hours, still allow six hours of light exposure to the greenhouse.
Try to locate your greenhouse for easy access, especially to the necessary power and water that is
required for greenhouse gardening.
Please watch the enclosed video and follow the steps in this manual for your greenhouse
installation. Remember, if all else fails, read the instructions.
User Notes
The Traditional greenhouse structure has been designed to
withstand extreme weather conditions such as high winds and
accumulated snowfall. Hanging baskets and sidewall shelving can
also be attached to its sturdy frame. The greenhouse design also
makes it possible to add extra sections at a later date.
Once a year the greenhouse needs to be completely washed inside
and out. You should do this task when your greenhouse contains
the least number of plants, generally just before the garden plants
are brought in for wintering over. A recommended cleaning
solution is a mixture of hot water with a disinfectant such as Lysol
or Pinesol. (Warm soapy water is to be used if there is a polycarbonate
roof).Any benches, shelving, plastic trays, pots and baskets should
also be cleaned thoroughly. Prevention is the best known method for
controlling pests and diseases in the greenhouse.
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PLEASE NOTE: The
Illustrations found in
this manual may not be
specific to your
greenhouse, however the
detail of aluminum
shapes are all consistent.
The user notes are a
generic instruction for
all Traditional Series
Greenhouses – assembly
instructions are
common, only the sizes
number of pieces and
sizes vary.
ACF Greenhouses
List of Drawings
Foundation Styles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Back Gable End Line Drawing – Details 1-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Back Gable End Inside View Picture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Front Gable End (With Door) Inside View Line Drawing – Details 1-7 . . . . . . . . . . . . . . . . . . . . . 10
Front Gable End (With Door) Inside View Picture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Assembly Outline Steps 1-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 - 19
Steps 6-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 - 27
Door Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Vent Assembly - Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Vent Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Vent Opener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Appendix A
Exhaust Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Appendix B
Side Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Appendix C
Glass Louvre . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Appendix D
Diagonal Brace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Appendix E
Polycarbonate Roof Panels Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Appendix F
Intake Shutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Appendix G
Cedar Bench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Appendix H
Greenhouse Bench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Appendix I
Roof Vent Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Appendix J
Side Vent Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Appendix K
Wire Shelving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Appendix L
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ACF Greenhouses
Traditional Component List
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Tools
#2 Square head
screw driver
Measuring tape
Level to check foundation
3/16” concrete bit
(concrete foundation)
9/64” aluminum bit
15/64” aluminum bit
fastening perlins to
trusses (larger greenhouses)
7/16” wrench
Razor blade cutter
Caulking gun
Ladder
Hammer
Optionals
Automatic Opener
Circulating Fan
Max/Min thermometer
Benches
Eyebolts
Motorized Intake Shutter
Exhaust Fan
Thermostat
Heater
Ridge Glass Cap & Glass Bar End Rafter Ventframe Bottom
Corner Post Plastic h came Vent Frame Sides Perlin (if required)
Screws and Bolts
Base / Sill Door Frame Gutter
12 3 4
5 6 7 8
9 10 11 12
ACF Greenhouses
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Foundations
Check your local building codes for foundation requirements in your area.
CONCRETE FOUNDATIONS
When you prepare the concrete foundation, the size should be built to the exact greenhouse’s
outside dimensions.
PRE-TREATED WOOD FOUNDATIONS
A greenhouse that is approximately 100 sq. ft. (9.3 m2) can be fastened to a 4” x 4” pre-treated
wood timber foundation. For larger greenhouses, a 6” x 6” wood timber foundation is
recommended. These timbers are placed on a 4” (10 cm) deep and 8” (20 cm) wide gravel bed.
Wood timbers can be stacked to increase the height of the greenhouse. One advantage of the wood
foundation is that it is not classified as a permanent structure. Therefore, if you move, the greenhouse can be
dismantled and moved to another location.
A SQUARE AND LEVEL FOUNDATION
Check the width and length of the foundation’s outside dimensions. Then, square the foundation
by measuring diagonally from opposite corners in the form of an “X”. Next, use a long carpenter’s
level to check and adjust the foundation until it is level. Finally, measure where the door will be
placed (in most cases it is 341/2” wide). Mark these measurements on your foundation.
PRE-TREATED WOOD FOUNDATION
Foundation Styles
Pressure Treated
Wood
4x4, 4x6, 6x6
Concrete Wall or
Concrete Block
with Pressure
Treated Wood
Plate
Concrete Wall
with
Footing
Concrete Wall
with
Footing and
Brick Facing
Gravel
Pre-cast
Concrete Pier
Block
Pressure
Treated
Wood
Pressure
Treated
Wood
Steel Truss on
Models over
13’ Long
Steel Truss on
Models over
13’ Long
IMPORTANT NOTE: If pressure treated timbers are used, a 10mm polyethylene barrier must be used between the
wood and the aluminum (see page 6)
Steel Truss on
Models over
13’ Long
Steel Truss on
Models over
13’ Long
NOTE:
8” Concrete
Wall on Gable
Ends, models
over 16’ wide
(see detail)
Flashing by
Others
Flashing by
Others
ACF Greenhouses
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‘New’ Pressure Treated Wood
WHAT IS NEW ABOUT PRESSURE TREATED WOOD?
As of January 2005, the chemicals used in pressure treated wood have been changed. Previous
wood was treated with arsenic. However due to the potential long term health hazards this has
been discontinued. New pressure treated wood is treated with copper.
The copper in the ‘new’ wood will be CORROSIVE TO ALUMINUM as well as other metals.
What are ‘Greenhouse Friendly’ solutions to the new pressure treated wood?
1 If you are using the new pressure treated wood, you must place a barrier between the wood
and your aluminum frame. Popular barriers include 10 mil thick plastic sheeting, steel
weather flashing, a rubber or foam weather membrane, or a row of weather resistant non-
treated wood such as cedar or hemlock.
2 Other weather resistant non-treated woods are popular alternatives to pressure treated wood.
These contain no harmful chemicals and will outlast pressure treated wood. Cedar timbers
are a popular choice for greenhouse foundations.
3 Concrete foundations have always been suitable foundation alternatives for greenhouses.
They can vary from poured concrete slabs, poured concrete perimeter walls to concrete block
walls. Although these are usually more costly than wood alternatives, they have the benefit of
lasting a lifetime. As they are usually considered a permanent foundation, it is important to
check with your building codes to determine what you are able to build.
If you have any questions about using the ‘New’ pressure treated wood in conjunction with our
aluminum greenhouses, please contact our office at 1-888-391-4433.
ACF Greenhouses
T R A D I T I O N A L S E R I E S C O T T A G E R O O F F R E E S T A N D I N G M O D E L • G R E E N H O U S E I N S T R U C T I O N S
1. The 1” x 2” angle / base
(Page 4, #9) laying on the
ground should have the 1”
side (with the slot punches
out) facing up (Page 7, #1).
(See Pic A.)
2. Bolt the corner post (Page
4, #5) onto the base angle
(Page 7, #2). (See Pic B.)
3. Bolt on all the end bars
(Page 4, #2) to the base.
Make sure that the longest
bar is in the center of the
back wall (Page 7, #3) and
the angle of the other bars
are sloping downward.
4. End Rafter (Page 4, #3).
When fastening end rafters
to the cornerpost, leave a
1/8” space for gutters.
(Page 7, #4). Pic .
5. Bolt the angle/channel
cross brace approx. 60”
from the base with 1/4” x
1/2” bolts (Page 7, #5).
Pic .
6. The short angle/channel
cross brace is bolted on at
the top (Page 7, #6).
D
C
Lay out the back pieces into the shape of an end wall. All glass bars have a track for the bolts. The
track must face up towards you when you assemble the gable ends. Slide the bolts in to the ends or
use the notches that are punched out in the glass bars. Refer to the line/detail drawings when
assembling. (the sketches/drawings/pictures are viewed from inside the greenhouse).
A B
Back Gable End Assembly
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C
D
Base
Corner
Post
Base
Glass Bar
End Rafter
Corner
Post
ACF Greenhouses
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Front Gable End (with door) Line Drawing Assembly Procedure
1 2
3 4
5 6
7 8
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Door
Frame Door
Frame
Header
Plates
(4 hole)
Corner
Post End Glass Bar
End Rafter
Plates
(6 hole)
Base Base
Glass Bar
Above Door 1" x 2"
Brace
ACF Greenhouses
Front Gable End Assembly
Lay out the front pieces into the shape of an end wall. The doorframe and all glass bars have a track
for the bolts. The track must face up towards you when you assemble the gable ends. Slide the bolts
in to the ends or use the notches that are punched out in the glass bars. Refer to the line/detail
drawings when assembling. (the sketches/drawings/pictures are viewed from inside the greenhouse).
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1. Bolt the bottom plates (4 holes)
to the base/sill and the doorframe
sides using 1/4” x 1/2” stainless
steel bolts (See Pic ). Before
tightening the bolts, be sure that
it is square (Page 10, #1). (If you
ordered a greenhouse with a door
drop, measure from the bottom of the
doorframe to the underside of the
base according to the specified
distance.)
A
2. At the top of the doorframe, put
on the doorframe header (which
looks the same as the side pieces).
Put the header between the two
side pieces and bolt on the plates
(6 holes). (See Pic ) The plates
should stick up 1” above the
doorframe. Note how the plates
are put on. Before tightening the
bolts, be sure to square up the
doorframe (Page 10, #2).
B
3. Take the corner post (angle cut on
top) and bolt it to the base
(Page 10, #3). Pic D
Base
Side Door
Frame
Top
Side
Corner
Post
Base
A
B
D
Door Frame Header
ACF Greenhouses
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4. Take all the glass bars (next to the
door frame - see #4 on Page 10)
and bolt them to the base/sill.
The angle cut should match the
roof slope.
The 1” x 2” angle above the door
(493/4” long) can now be bolted
on. The 1/4” round holes should
be facing up and lined up with
the holes in the plates (The 2" side
of the angle sits against the door
header – See Pic & ). Each
end of the 1” x 2” angle has a slot
punched out to accommodate the
bolt that is lined up with the glass
bars beside the door frame.
Slide a bolt in the top of the glass
bar and fasten the angle to it.
(See Pic ). After the angle
above the door is fastened to the
glass bars and plates, slide the
bolts in the top of the bars and
fasten to the end rafter (See Pic
& ).
Next put in top brace
(See page 11).
GD
G
FE
D
E F
G
Front Gable End
Assembly (contd.)
Above Door
ACF Greenhouses
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1. Take all the glass bars and bolt them to
the gutter (See Pic ).start your bars
approx. 2’ in from the end of the gutter
and base (See Pic ).
2. Bolt the glass bars to the base. Ensure bar
fits tight to base and gutter.
E
D
A
B
Sidewall Assembly C
D
E
Lay out the sidewall with the gutter (See page 4
- #11) at the top - base at the bottom (See Pic
). You will notice that each sidewall glass
bar has a straight and an angle cut. The straight
end fits against the base (See Pic ) and the
angle goes towards the gutter (See Pic ).
Always face the bolt slot in the glass bar
towards you.
C
B
A
ACF Greenhouses
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Aluminum Frame Assembly &
Installation A
B
C
1. BACK GABLE END (See page 17)
Take the end wall and slide a bolt
into the corner post and end rafter
(top and bottom) move it down
and up approx. 3" and temporarily
tighten the bolts.
2. Take the assembled sidewall and
stand it up on your foundation.
Slide the gutter (sidewall) in
between the end rafter and the
corner post. (There should be a 1/8"
space - See Pic ). By sliding the
gutter in as far as it goes, the
punched out slots line up with the
bolt track (See Pic ). Undo the
bolts and slide it into the slots and
tighten up. Do the same with the
bottom base (See Pic ).
3. SIDEWALL (Page 18, Step 3)
Place the other sidewall on the
foundation and slide the gutter into
the back end rafter, fasten with bolts,
bolt the base/sill to the corner post.
4. FRONT GABLE END
Follow the same procedure as the
back gable end (Page 18, Step 4).
C
B
A
ACF Greenhouses
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Aluminum Frame Assembly
& Installation (contd.) E
G
H
F
5. RIDGE (See Page 19 - Step 5).
For a small greenhouse, you can handle the ridge by yourself.
Over 12' long it be easier with 2 people. Set the ridge on top
of the end rafters in the middle of the greenhouse. Push the
end rafter out and drop the ridge down 2" and slide it in-
between as far as it goes. The bolt track in the glass bar lines
up with the punch mark in the ridge. Undo the bolt and slide
it up and fasten it (See Pic ).
5A. TRUSS ASSEMBLY INSTALLATION (See Appendix A).
5C. PERLIN INSTALLATION (See Page 23)
6. GLASS BAR WITH VENT SLIDERS (See Page 4 - #7)
Each glass bar has a small vent frame slider on it. They
are marked 1/2/3/4 etc. On the ridge there will be the
same markings. Slide a bolt in the top and 2 in the
bottom of the glass bar.. Put into place with the angle cut
on top. Note that the numbers are the same so it can be
lined up with the slots in the Ridge and gutter. Then
fasten (See Pic ).
7. VENT FRAME BOTTOM SECTION (See Page 29)
(See Pic ) The vent frame bottom can now be placed
between the glass bars that you have just installed. The 2"
side of the angle faces towards the Ridge (See Pic ). Move
the bolt up the glass bar and fasten it. Be sure the metal
slider butts tight against the ridge lip.
8. REMAINING GLASS BARS (See Page 30)
All remaining glass bars can now be installed. Make sure
that the top is tight against the ridge. Before you tighten
the glass bar on the gutter, eyeball the gutter to see if it is
straight. There is usually about a 1/8" space between the
glass bar and the gutter.
9. Ensure greenhouse is square before fastening. Fasten the
greenhouse base/sill to the foundation using #8 x 1”
screws (if it is on concrete, drill holes using a concrete bit and
push the plastic plugs into the holes). If possible, seal below
he base before fastening the greenhouse to the
foundation. (See Page 30)
Note: Make sure the greenhouse is fastened to the
foundation with 1" screws.
10. Your greenhouse is now ready for putting on the 1/8"
foam strips (Easier to foam before installing bars). Do not
put the foam strips on the base or beside the door. Only
use the foam on the glass bars & gutter. (See Page 28).
OPTIONALS
Side vents, intake shutters and exhaust fan installation.
See Appendix A – F.
H
G
F
E
3
3
Vent
Frame
Bottom
Ridge
Ridge end
Gutter end
ACF Greenhouses
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