Crown D-75 User manual

0-75
DUAL-CHANNEL
POWER AMPLIFIER
SERVICE MANUAL
CROWN INTERNATIONA
L,
INC. 17
18
W. MISHAWAKA
RD.
ELKHART,
IN
46517·4095
C 1989
Crown
International. Inc.
K80
1
86A6
3'
89

FULL THREE-YEAR WARRANTY
S
UMMARY
OF
WARRANTY
We,
CROWN
INTERNATIONAL.
INC
., 1718 West Mishawalca Road. Elkhart,
Indiana46517-4095
('Narrantor) warrant to you. the
ORIGINAL PURCHASER AND
ANY
SUBSEQUENTOWNER
of
each NEW Crown product,
for
aperiod
of
three (3)
yeaTS
from
th
e
date
of
purchase
by
the
original purchaser(warranty period) lhal1hc product is free ofdefects in materials or
workman
s
hip
:md will mcet
or exceed all
advcn
iscd specifications for such a product.
ITEMS
EXCLUDED
FROM
WARRANTY
Weare
not responsible forproducl failure !;8uscd
by
misu$(l,
accidcntornegieci.
This
warran\ydoc
$not extend [0 any produl:lon which
the serial number has beendefaced, altered. or removed. Itdoes nol cover damage \0 loudspeakers
or
any other products resulting from
Crown product failure. Itdoes
nOI
cover defcclS
ordamagccauscd
by your use OfWl8Uthoril.oo modifications, parts,
or
service. Italso
e)(
clude$ batteries
and
damage
caused
by leaky
or
defective batteries.
WHAT
WE
WILL
DO
We will remedy any defect in materials
or
workmanship by repair, replacement. or refund.
We
may
not
elect
refund unless you agree,
or
ooless
we
are unable to provide replacement, and repair
is
not
practical
or
cannot
be
t
im
ely
made
.
If
arcfood
iselccted,
men
you must
make
me
derective
or
malfunctioning component available10
Crown
free and clear
of
all liens or
other
encumbrances.
The
refund will
be
equal to
me
actual purchase price, not including interest, insurance, closing costs, and
other
finance charges
le
ss a reasonable
depreciation
on
the productfrom the
dateof
original purchase. Warranty work can only be performed at
our
authorized servi
ce
centers
or
at the
Crown
factory.
We
will remedy the defect and ship the product from the sCJvice center
or
Crown
factory within areasonable
time aftef receipt
of
the defective product
at
the aumoriz.cd service
center
or
Crown
factory. All e)(pcnses in remedying the
def
ec
t.
including sUrfaceshippingcoslSin the United States. will
be
bome
by
Crown. (Purchaser must bear thee)(pensc
of
shipping(he product
between any foreign country and the port
of
entry in the United States and all
tues,
duties. and
other
custom's
fee for such foreign
shipments.)
HOW
TO
OBTAIN
WARRANTY
S
ERVI
CE
YOli
must notify us
of
your
need
for warranty service not later than ninety (90) days after expiration
of
the
warranty
period
.
We
will
give you written ootice
ofthcdcaler
scrvicecenter.>
10
whom you
may
dclivcrthe
product.
or
we
will give you
an
authorization 10 return
it
for factory service. All components
must
be
shipped in a factory pack, which,
if
needed,
may
beobtained
from
Crown
frec
of
charge.
Corrcctiveaction will be taken within a reasonable time
of
the date
of
roceiptofthe
defective product by us
or
our
scrvicecentcr.
If the
repairs
made
by
Crown
or
the
authori7.cd
serviceecnter
arc not satisfactory, notify
Crown
or
the authorized service
center
immediately.
DI
SCLAIMER
OF
CONSEQUENTIAL
AND
IN
CIDENTAL
DAMAGE
S
YOU
ARE
NOT
EmTT'LED
TO
RECOVER
FROM
US ANY
CONSEQUENTIAL
OR
INCIDENTAL
DAMAGES RESULTING
FROM
ANY
DEFECT
IN
OUR
PRODUCT.
THIS
INCLUDES
ANY
DAMAGE
TO
ANOTHER
PRODUCT
OR
PRODUcrS
RESULTING FR
OM
SUC
H A
DEFECT.
SOME
ST
ATES
00
NOT
ALLOW
T HE
EXCLUS
I
ON
O R
LI
MI
TAT I
ONS
OF
INC
ro
ENTA
L
OR
CONSEQUENT
I
AL
OA
MAGES,SOT
HE
ABOVE
LI
MI
TATION
OR
EXC
LUSI
ON
MAY
NO
T
AP
P
LY
TO
YOU
,
WARRANTY
ALTERATIONS
NO PER
SON
HAS T HE
AUT
HOR
ITY
TO
ENLARGE, AMEND, OR
MODIFY
THIS
WARRANTY
.
TH
E
WARRANTY
IS
NO
T
EXTENDED
BY
THE
LENGTH
OF
TIME
W
HI
CH YOU
ARE
DEPRIVED
OF
THE
USE
OF
TH
E PRODUCT. REPAIRS AND
REPLACEMENT
PARTS
PROVlDEDUNDE
R
THE
TERMS
OFT
HIS
WAR
RANTY SH
ALL
CARRY
ONLY
THE
UNEXPIRED
PORTION
OFTH
IS
WARRANTY.
DESIGN
CHANGES
We
reserve the right to
change
the design
of
any
prodUCI
from time
to
time without notice
and
with
no
obligation
\0
make
corrcsponding
changes in products previously manufactured.
LEGAL
REMEDIES
OF
PURCHASER
T HIS
WARRRANTY
GIVES
YOUSPECJFIC
LEGAL
RIGHTS,
AND
YOU
MAY
HA
VEOTHER
R1
G
HT
S
WHIC
H VARY FROM
STATE
TO
STATE
.
No
action to enforce this Warrantyshal1
be
commenced
latcrthan
ninety{9O)days after e)(piration
of
the warranty
period.
CR
OW
N
INT
E
RNAT
IONA
L,
INC.
1
718
West
M
isha
w
aka
R
oad,
Elkhart, Indiana
46517·4095.
TH
IS STATEMENT
OF
WARRANTY S
UPERSEDES
ALL
OTHERS
CONTAINED
IN
THI
S MANUAL 3/
88

The i
nf
onnation
furni
s
hed
in
thi
s
manual
does
nO(
inc
lu
de
all
of
thedetailsofdesign.
produ
c
tion,
or variationsoftheequipmenl. N
or
does
it
co
ve
r
every
po
ssi
ble
situation
whi
ch
may
arise during
ins
ta
llation, operation or maintenan
ce
. If you
need
special
assistance.,
beyond
t
he
scope of (his
manual, please
contaCt
the
Cro
....
'Tl Interr.ational Customer Services Dcpanment.
Crown International, Inc.
1716 West Mishawaka Road
Elkhart, Indiana 46517-4095
Phone: (219) 294-8000
Fax: (219) 294-6F
AX
Twx;
(610) 294-2160
WARNING
TO PREVENT SHOCK
OR
FIRE HAZARD,
DO NOT EXPOSE TO RAIN OR MOISTURE!
CAUTION
TO PREVENT SHOCK
DO
NOT USE THE POLARIZED AC
PLUG OF THIS UNIT WITH
AN
llliPOLARIZED
EXTENSION
CORD, RECEPTACLE
OR
OTHER OUTLET WHERE THE
BLADES CANNOT BE FULLY INSERTED.
ATTENTION
POUR PREVENIR
LES
CHOCS ELECTRIQUES NE PAS UTILISER
cenE
FICHE POLARISEE AVEC
UN
PROLONGATEUR.
UNE
PRISE
DE
COURANT
OU UNE AUTRIE SORTIE
DE
COURANT,
SAUF
51
LES
LAMES
PEUVENT ETRE INSEREES A FOND
SANS
EN
LAIS
SER AUCUNE PARTIE A
DECOUVERT
.

9
~(j'@llilllOll
_____
-"o
-,--
z"-,
'-'PO:::WE=Rc:.A"M
"-
PL"'IFc:IE"'R-'----
_________
---"'RE"'V'-".
0
Table
of
Contents
1 Introduction
___
.
___
.
______
.
___
._._.
__
..
_._..._.
..
__
.
____
I-I 7 Specifications
___
...
....
_.
__
._._._._._._.
_____
._.
_____
7-
1
1.1TheD-75..................................................... 1-1
7.1
Ge
n
era
l.......................................................
7-1
1.
2 Warramy
................................
..
................
",1-
,1
7.2
Monaural,...................................................
7-1
7.3
Stecoo
......................................................... 7-2
2 Facilities.
___
.
_____
....
_._._
...
_
..................
_._
...
_._
2-
1
7.4
PcrfonnanceGraphs...................................... 7-4
3 Required Test
EquipmenL
...
_
.....
_
......
3-1
8 Schematics
._
..
_._
...
_
..
_
....
__
...
..
___
..
______
._
..._
...
8-1
4 Maintenance...........................................
4·1
4.1 Safety First ....
.............................................
4-1
4.2
Inspec
ti
on
...................................................
4-1
4.3 Disassembly
..
.
..............
..........................
....
4-\
4.4
Reassembly
................................................. 4-2
4.5
Troubleshooting........................................... 4-2
9 Parts._
....
....
.._
....
__
........
_
._._._
...
___
._._._
...
_
...
_
...
9-1
9.
1General
Infonnat.ion
......................................
9-1
9.2 Standard
and
Special Parts
..............................
9-\
9.3
Ordering P
aIlS
..............................................
9-1
9.4
S
hipm
ent
....................................................
9-\
9.5 Te
nn
s......................................................... 9- \
9.6
lIlu
SU'atcd
Parts
Li
sts .................................... 9-2
5 Voltage Conversion
___
._._
.
_._._._
...
_.
___
.
______
5-1 Appendics A: Installallon.
___
._
..............
_.
A-I
A.
I
Mo
untin
g ........ .......................................... A·I
6 Circuit Theory_
..
_._._._.
_________
..........
_._
.
_._._._
6-
1 A.2
Wiring
.......................................................
A·I
6.
1 Block Diagram Circuil
Th
eory....................... 6·'
6.2
Balanced/Unbalanced Input Stage.... .............
..
6-2
6.3
Inpu
t Operational Amplifier........................... 6-2
6.4
Signal Translator............_............................ 6-2
6.5
Fi
nal
Voltage Amplifier................................
6-3
A.2.1
SLC
r
co
.....................................................
A-I
A.2.2
Monaural ................................................
A-I
A.3
Input
.........................................................
A·I
A.4
Ou
t
pU
I.
......................................................
A-2
A.S
Load Potcction ...........................................
A·3
6.6
Bias..........................................................
6-3
6.7
Ou
tput
Stage............................................... 6·3 Appendics B: Operation
..........
_
...
___
._._
...
8-1
6.8
Pro
tection Circu
itry
.............
.. ..
....................
6-3
B.I Precautions.................................................
B-1
6.9 I
{)Cn.I
(InputlOutpu(Comparator)..................
6-4
B.2
Controls.....................................................
B-1
6
.1
0 Sig
nal
Prcscnce
Ind
ica
tor.............................
6-4
B.3
PrOLCction
.................................................. B· I
B.4
Fuse Rcplacemcnl
..
.....................................
B-2

illustration
1
.1
0·75
........................................................
2.
1 Front Facilities (0.75).................................
2.2 Rear Facilities (0·75)............ ......................
4
.1
2 Ohm Load Wavefonn...............................
4.2 10KHz Square
Wave
...................................
4
.3
20KHz Sine
Wave
......................................
4.4
1M
Distortion Test Se(·up............................
4.5
Signal
to
Noise Test Set·up..........................
5.1
AC
Mains Voltage Conversion ..._.................
6.1
0-
75
Block Diagr$l...................................
6.2 Balanc
ed
Input
Sta~e
..................................
6.3
In
put Operati
onal
Amplifier..........................
6.4
Signal
Translato
r.............................
...
......
..
6.5
Final
Voltage.Amplifier
..
..................
..
.......
..
,
.,
2·'
2·2
4·)
4-3
4·)
44
44
5
·1
6-1
6-2
6·2
6·2
6-3
6.6 Bias, Output
and
Protection Stages................. 6·3
6.7
IOC........................................................
64
6.8 Signal Presence Indicator.............................
7.1
Power
Matrix
..........................................
..
7.2
Nominal Frequency Responce.....................
..
7.3
Nominal Output Impzdance..........................
7.4
Nominal
Phase
Respon
ce.............................
7.5
Nominal Power Efficien
cy
...........................
7.6 Nominal Damping Factor ..........................
..
7.7
Nomi
nal
Output Phase Angle........................
7.8
Nominal
Crosstalk......................................
7.9
Nominal Noise Spectrum....................
..
.......
8.1
0-
75
Schematic Diagrams..............
..
............
9.
1
0-
75
Main
Modules....................................
9.2 Output
Modu
l
e<
..........................................
9.3
D-75
Front
Pan
el Assernbly..........................
9.4 0-75
Neon
Bracket Assembly ......................
9.5
0·75
Back
Panel
Assembly..........................
9.6
D-7
5
Ca
pa
ci
tor
Bracket
Asse
mbl
y.................
9.7
D
-75
Final
Assembly ..................................
A.1
0-
75
Mounting OimentiooS".......................
A.2
Input High
Pass
Filter.....
.. ..
........................
A.3
InpUi
Low Pass Filter.................................
A.4
Wire
Ga
u
ge
Nomograph
.............................
A.5
Connection
to
an
Inductive
Load.
..................
A.6
Fuse
Nomog
r
aph
.......................................
64
7·)
74
74
7·5
7·5
7·6
7·6
7·7
7·7
g·l
9·2
.3
9·9
9·11,
12
, I3
9·16
9·17
9-19
9·20
A·I
A·2
A·2
A·3
A·3
A4

This
Page
left
Blank
Intentionally

~RE~Vcc.
O'---
_________
-'
O
"'.
7"',
"-
P"O".
W
E"R"
A
"'
M
"'P"'U"
F
I"'ER
"-
____
(SU'©JMDIfil9
Fig.
1.1 0-75
1 Introduction
Thi
s manual contains
co
mplete service infonnation
on
Ih
e
Crown D-
75
power
am
plifier. It
is
designed
10
be u
se
d
in
conjunction wi
th
th
e 0-75
In
s
ttu
c
tion
Manual.
However,
so
me
imponam
informaLion
is
duplicated
in
thi
s Service
Manual
in
case
th
e
In
s
tru
c
tion
Manual is
not
readily
availabl
e.
NOTE: THE INFORMAn
ON
IN
THIS MANUAL
IS
INTINDED
FOR
USE
BY
AN
EXPERIENCED
TECl-II\
'lClAN
ONLY
!
1.1 The 0-
75
The 0
-75
amplifier is a
co
mpact.
aud
io
JX)wer
amplifier
d
es
igned
for
professio
nal
us
e.
Providing
medium
power
amplification
from
20
Hz-20KHz with
minimum
distortion,
th
e
un
it features balanced inputs, signal
presence
and
i()C1'loi
indicators,
monophoni
c capabi
lity
and a means
fo
r
iSOlating
elec
lri
c
al
ground
from
chass
is
gro
und
.
1.2 Warranty
ProdUC
t
!.ha
l
is
covered
by
warranty
mus
t
be
Se
rvic
ed
by
an
Au
th
orized
Crown
Service Ce
nt
er or at
the
Cr
ow
n
Factory Service Depanmenl. Any questions
co
nce
rn
i
ng
warranly policy should be directed to
th
e attention
or
Tech
ni
cal Service Depanment
at:
Crown
Internat
i
onal
, Inc.
1718
W.
Mishawaka Road
Elkha
rt,
Indiana 46517·4095
Phone; (219) 294-8000
FAX, (2191294-8329
Twx: (810) 294-2160
Introduction
1-1

I · •
..
•
crown
D75·
• I
F C
DE
E D C B A
FIG.
2. J FRONTFAC/LlTfED (0-75)
2 Facilities
A. Power
The
AC
powe
r swilth, mounted at
th
e
ri
ght-hand comer
of
th
e0-75
is
as
imple
2
position
"on/orr'
co
ntrol.
If
th
e
AC
powe
r switch is
po
sitioned
at
"on",
the
powe
r
irw:licato
r should
be
on(8).
B.
Power Indicator
Amber
indi
cator thai
th
e unit
is
on.
C. Level
Th
e level of eachch
annel
is independen
tl
ycontrolled
by
thesecontrols.
The
control
for
ch
an
nel 2 should
be
turned
do
wnand not u
sed
when
opera
tingin MONO
mod
e.
D.
IOC
'"
An
InputlOutpul
Comparator
LED
is
pr
ovided
for
each
channel.
Ill
umination
may
occur at such
Lim
es
as
wh
en
there
is
too
high
an
input level,
im
proper
load
impedance,
output s
tag
e clipping or even
an
amplifier based
probl
em.
2·1
Faci
lities
E. Signal Presence Indication
Asig
nal
pre
se
n
ce
indi
cat
ion
LED is pr
ov
id
ed for each
channel to i
ndi
cate
whe
nsignal is presenl Unl
ike
the
"onJ
orr'
state o
rlh
e I
OC
indicators
the
SP)
LED's
will
vary
with signal Jcvcl
F. Output Monitor
As
ta
ndard
1/4
inch stereojack
is
provided
on
th
e
fron
t
panel.
It is in parallel
with
the main outputs
(0)
and can
be
used
to
dri
ve
headphones. -
G. Output Binding Posts
Dual
binding postco
nn
ectors
arc
provided at
lh
e output
of
eac
hcha
nnel
.
Use
dual banana plugs
on
lh
e
spe
aker
cables
for
connection to thcjacks.
In
brid
ged·MONO,
only the t
wO
top
jacks (red) are used.
H. Dual-Mono
S
li
de
this
sw
i
tc
h to
the
left
(c
h. I) for MONO
mode
and
10
lh
e
ri
ght
(e
h. 2)
for
Stereo
mode
operation.
In
MONO
mod
e
the
input and l
ev
el con
trol
for c
ham
'IC
l
tw
o should
not
be
used
and o
nl
y balanced (ungrounded) loads
sho
uld
be
connected 10
th
e outp
ut
jacks.

REV.
0
0·75
POWER AMPLIFIER
N L M H
G K J J K
FIG.
2.2
RearFacilities (D-75)
I.
Ground Barrier Strip
Isolation of chassis
ground
from
signal
ground
is
easily
accomplish
ed
by
re
m
ov
in
g
th
e shoning
strap
from
thi
s
tenninal strip.This
may
help
rem
ove
any
hum
problem
s
c
aused
by
"gro
und
loops." (Circ
uit
ground
is i
so
la
ted
from
c
has
s
is
ground
by
2.7
ohm
s.)
J. Input Phone
Jack
An
unbalanced
1/4
in
ch phone jack is provided
at
the
inpul o( eachchannel.
~
use
thc input jack
for
c
hannel
2 in
MONO
mode.
K. Balanced-Input Receptacle
A balanced
XLR
con
nector
is
provided
at
th
e
input
of
each cha
nn
e
l.
L. Fuse
The
AC
line is safelY
fused.
If
the
unit
is
configured
for
lOOVAC
or
1
20YAC
o
pera
ti
on.
a 2
amp
fuse
is
used
and
if
SC
I
up
for
200V
AC
.
220V
AC
or
240Y
AC
, a 1
amp
fuse
is
used.
Th
e
use
of
an
y
ot
h
er
fuse v
alu
e
will
invalidatc
th
e
warranty
M.
Power Cord
As
tandard
thr
ee-
wire
(gro
unded
)
AC
cord
with
a 15
amp
plu
g
ar
e
pr
ov
ided
N.
Se
rial Number Sticker
Facilities 2-2

This Page left Blank Intentionally

3 Required Test Equipment
Many
of the service and repair problems with the D·
75
can be performed with a limited amount
of
test
Equipment Requirements
Oscilloscope
Capable
of
displaying a
IOMHz
signal
Volt-Ohmmeter Low-voltage resistance probe
lOOmv
(range). High-voltage
resistance probe (I.5V range)
Fr
cq
. Counter
Signal Generator Sine!Square
wave
available;
flat
frequency responce.
TIlD .1%
maximum
Circuit Breaker
15
ampere rating
AC
Line
Vo
l
tag
e
Peak:
reading meter (displays
Mo
nitor
rms
equivalem to a
sinusoidal peak for any
waveform)
equipment. However,
in
order
10
return
the unit
to
its
"factory
new"
specifications.
the
fol
lowing list ofrequircd
test
equipment
is
recommended. The "Requirements"
co
lumn
provides information
to
allow intelligent selcctin
of
substituleS ifthe "Suggcsted Supplier and Mode'" is
not available or is considered impractical
to
obtain.
Application
Su
ggested Model
Monitoring output during Telequipmcnt
D54A
or
service and testing equivalent
Check resistance values Auke 8024 or equivalent
(low voltage probe). Check.
se
mi
co
ndu
ctor junctions
for
opens
or
shorts (high
voltage probe)
Check
DC
voltages
For accurate general Heath
SM
I
18A
monitoring
Prov
ide
teSt
signals for
Wavctek
130
-Series or
service and checkout equivalent
In
AC
line to
unit.;
proteCtS
circ
uitr
y
from
ove
rload
if
power supply has shorted
Monitor Line voltage Circ
uit
available
from
Crown
R9qired
Test
Equipmefll
3·1

This Page Left Blank Intentionally

REV.
0
D-75
POWER
AMPLfFIER
7
rem
4.
Maintenance
Effective repair involves three basic steps:
10
Determine
the symptom(s) of the problem; 2) Identify
the
cause(s) of
me
symptom(s);
3)
Repair the unit 10 eliminalC the
caus.e(s), Before proceding through these steps
it
is
highly
recommended that
you
first observe the
safelY
precautions
in
the next section
and
conduct a visual inspection ofthe
unit.
4.1
Safety First!
To avoid risking electric shock, turn offand unplug the
D-75
from
the
AC
power outlet before attempting to
disassemble or reassemble
it
If the unit
has
been
in
recent
usc,
the large power supply
capacitors will probably have enough power stored within
th
em
to present a shock hazard to
you
ana theampliiler
circuitry. To safely discharge them, place a
10
ohm, 5
watt resistor across the +
and
-terminals
of
each capacitor
for
several seconds.
Usc
caution wh
en
handling the
discharge resistor-particularly avoiding skin contact
with
the leads while dischargi
ng
me
capacitors.
A
void
risk of
fire
hazard
from
shoned power supplies
by
plugging the defective amplifier
imo
an
AC oullet which
has
a
15
amp circuit breakcr.
4.2 Inspection
Acareful visual inspection
is
valuable
for
most
problems
which you
may
encounter.To inspect the amplifier,
remove t
he
cover panels
as
described
in
section 4.3.1
Begin the
in
spection
by
looking
for
anything which
appears abnormal. l
ik
e broken wires and burnt or visibly
damaged components. Check wire
an
d component solder
joints. Inspect the
prinlCd
ci
rcuit board(s)
for
broken
traces
and
loose connections.
Be
thorough-the l
ime
you
spend vi
suaUy
inspecting the amp
is
time
well
spent.
4.3 Disassembly
The
eXlCnt
of disassembly required will depend
upon
me
extent of
in
spection. service, testing, adjustment
an
d
repair to
be
performed. Hlustrutions referred to
in
parenthesis are located
in
the parts list (Section 9) of this
manual.
4.3.1. Cover Removal
A fairly complete visual inspection can
be
performed
by
removing the top (91) and bottom (90) covers.
To
remove
Lhcsc
pans, proceed as follows:
I.
Re
move
lhe
eight rfour per side) phillips hcad
mounting screws that secure
tOp
cover (91). Gently lift
covcr
up
and
removc.
2.
Remove the nine phillips hcad mounting screws that
secure bottom
COver
(90).
COvcr
will easily be removable
upon
!;Crew
eXlJ"action.
3.
Remove each
rack
car (93)
for
easier a::cess to front
pa.
"lcl
componen
ts
.
4.3.
2.
MaIn Board
Removal
The
D-75
has
been specially designed
fo
r
ease
of service.
Probably the best
ex.ample
of this
is
the modular layout
of
the
Main
Board. Note that
all
connections are made
through eimer push-on terminals or through
two
9
pin
arrays (with the exception ofone ground wire which
is
soldered).
To
rem
ove the Main
Board
proceed as follows:
I. Refer to the component s
id
e board layout, Fig. 6.7.
2. Unsolder
and
remove the black wire marked "ground".
3.
Disconncct
me
15
color-cooed push-on wires localed
throughout the underside
of
the main board. Their
locations
arc
marked
by
wire color.
4. Remove the four mounting screws
and
nylon spacers
(33) located
on
the
top
side
of
the board. Gently
rock
the
board
up
and
down
until
it
becomes
free.
5.
All
work
needed on this board may now
be
performed
effortlcssl
y.
4_3.3.
Output
Modul
e
Replac
emen
t/Re
pa
ir
The D-75 Output Module should not have
to
be removed
unles~
the
t>oard
il~lf
is
faulty
and
needs replacing.
If
this
is
the case, refer to
the
disa'is.embly instructions listed
below. A
ll
other components on or around the Output
Module
may
be
replaced without actual removal
of
the
boa:"d.
This procedure
is
also listedbclow, after the
disassembly instru::tions.
I. Replacement
a.
Remove
the
Main
Board (See Main Board
Removal).
b.
Unsolder
and
remove the
fou
r Ourput
transistors (25)
by
unscrewing the 8 mounting screws
(two on each). Note:
In
order to case replacement of
spacers located beneath each
sc
rew!nut combinati
on,
leave the 0-75
in
its
normal/ying position-flat!!
c. Removc the four driver transistors (24) screws.
d. Gently lift ooard upward, being careful
not
10
jar the position of spacers located
beTICath.
c.
Rem
ove
all
external wiring to Output Module
and
note
location
for
future ie-connection.
f.
Replace board.
Maintenance
4-1

2.
Repair
3 .
All
component parts localcd
on
the
Output
Module
may
be
removed
by
applying standard soldering!
desoldering methods (See Section
7)
from
the
lOp
of
th
e
board.
Use
extra
care
when working
with
a pan localed
near
the
front panel so
as
not
to
mar
the finish.
b. Front panel controls
and
LED's
may
be
replaced without removing the
OutpUt
Module Board (Sec
the
following section).
3.
Output transistor replacement-Output transistor (25)
c
an
be
rep
laced
by
removing
two
mounting screws (per
outp
ut)
and
unso
l
de
ri
ng
the
twO
main
connecting
pin
s.
Note
as
per
e}{
ploded
view
drawing
ins
ulating wafer (TO-
3,2
1), and its position
in
assembly.
4.3.4. Front Panel Pans Replaceme
nt
As
previously stated, all front
panel
componcm pans can
be
replaced
wi
thout Output Modu
le
removal.
Generally.
th
is
operation
is
performed
by
unsoldering
all
or
pan
ofobsuucting components. Adetailed
in
slruC
ti
on
format
is
listed below.
I. Input
leve
l control removal is accomplished
by
rem
ov
ing
the al
umi
n
um
knobs (28) and
re
lated hardware
(20). Channel one pot can
be
pulled
back
and s
li
d out the
left-hand side when the headphone jack (
15
) and
assoc
iaLed
hardware
is
remo
ved
(10,
14)
(rack ear (93)
sh
ou
ld
be
removed). Channel
tWO
input level
pOlentiometer
can
be
rem
ove after
the
"
ri
g
ht
" l
ead
of
R232
is
disconnected and the grounding bus strip
is
moved away
from
th
e working
area.
The potentiomeler
may
need
considerable,
but
ge
ntle
pressure
in
order
for
it
to
come fr
ee.
2.
10C.
Sig
nal L
ED
Replacemen
t.
Wh
en
hand
ling any
one
of
the
fou
r panel LED's (22, 23),
e}{trcme
care is
necessary
in
order
10
achieve a success
ful
repair.
Unsolder leads
of
LED
10
be
replaced. With a pair
of
needle-nose pliers, remove the
black
suppon
ring
located
behind
th
e
LED.
Nex
t carefu
ll
yextract
the
faulty
LED
by
pulling straight back and removing
from
th
e reat.
Replace the LED and reverse of above.
Note:
When
installing
an
LED always observe correct polariI
Y!
It
may
be
helpful when inserting the rear
bla
ck support ring
to
apply pressure
with
a 1/4
ft
nut
driver a
ll
ow
ing
the leads
to
move
up
the
middle
of
the
d
ri
ver
(See Fig. 7.17).
3.
On/
Off
Switch Replacement To replace
the
front
panel
OfI/off
switch (35) remove aluminum knob and
related hardware (27. 2,10, II
).
With
a small
Oat-head
screwdriver, slowly pry orr
fuse
bkx:k
holder
from
adhesive.
Pu
sh
sw
itch
back
until
solder lugs are exposed.
Remove wire. and slide the switch to
th
e right
and
out
the
end.
Rep
lacement
is
th
e reverse ofabove.
Note:
It
ma
y
be
necessary
to
replace
th
e adhesive s
trip
located beneath
th
e
4-2 Maintenanc9
fuse
block
.
4.
Neon
"Orr-On" Indicator Replacement. Because
of
the
special mounting procedure u
sed
with
the
front
panel
power indicator (42), Crown recommends factory
rep
lacement only.
4.3.
5.
Back Panel Parts Replacement
All
co
mpon
e
nt
parts located
on
th
e
back
pane
lof
th
e
0-
75
c
an
be
rep
laced
with
re
latively l
ittJe
effort (see
exploded view drawing,
rear
pane
l assembly). Should
quc.
..
tion
s arise
eo
ntact
th
e Crown Technical Service
Department.
4.4
Re
assembly
Reassembly
is
essentia
ll
y
th
e reverse
of
disassembly. If
in
doubt about t
ypes
and sizes
of
attaching pans, refer
10
the
appropriate illusuation
in
Sec
ti
on 9
4.5.Troubleshooting
Th
e three steps
to
effective troubles
hOOl.ing
and repair
were
mentioned earlier. They ean
be
su
mmarized
in
the
three fo
ll
owing questions: What
is
the problem
(e
ffec!)
?
What
is
causing
th
e
probl
em (cause)? What
can
be
done
10 eliminate the cause (repair
)?
The purpose
of
this
section is
to
help
you
answer
these
qu
es
tion
s
in
an
orderly
manner.
Finding
and
fixi
ng
the problem(s) is
not
the end
of
maintenancc. The
final
step is to thoroughly test
the
amp
lifier
to
be
certain
that
it
meets
th
e
faclOry
specifications after
it
ha
..
been
repai
red
. The test
procedures
in
section 4.5.3
will
he
lp
you
do this
as
we
ll
as
aid
you
in
locating
th
e cause
of
problem(s).
4.5.1
Identifying Symptoms
Why
was
th
e amplifier brought
in
for repair?
Can
you
get
it
10
malfunction again? (Some problems can
be
intcnniu.ant and diffic
uilLQ
fmd.)
If
yo
udon't observe
anything
wrong
with
the amplifier, tactfully inquire
how
the
owner
used
itand try
10
detennine if it
was
mi
sused or
some
other
co
mponent
in
th
e
ir
syStem
co
uld
have
been
at
faull.
(Appendices A and B
co
ntain
the
in
stallation and
opcmtion
in
structions
for
the
0-75.)
If
yo
u l
ac
ks
uffi
c
ient
infonnation about
the
problemand
there isn'l anything obvious
wrong
sk
ip
to the next
sec
t
io
nand procede dircctJy to
th
e test procedures in
section 4.5.2.
Using
it
can determine if the amplifier
meets f
ac
tory
specs.1f
yo
u
have
any
qu
estions regarding
warranty coverage, please callCrown's Technical Service
Departmcot.

"RE",V,,-"
O"---
_______
_ _
--'D'-
":.;:
'5"-P-"O"WE"'R.:.:A"'M:::.P.=
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(3
4.5.2 Test Procedures
Test
or
Adjustment
I. Quiescent
OC
offset
2. Bias adjustment
3.
Power
(s
ingle channel)
4.
Prot.ection
Circuit
5.
High
Frequency
%
-
Rg. 4.1 2 Ohm Load Waveform
Input Signal
Characteristics
None
None
1 voit;IKHz
sine
wave
1 voit;lKHz
sine wave
I
vo
l
t;
10KHz
sq.
wave
I voit;lKHz
sq.
wave
!
-
I.
Il'
•
Instructions/Comments
±
lOmV
Positive output, base-emiuerjunction should
be
between
.3V and .35V. Adjustable by
RIl2,
R212.
Into
8
ohms,
20
vrms
(
SO
watts)
should be obtainable
before signalclip.
InlO
4 ohms,
11.5
vrms
(75
walts)
should
be
obtainable
before
signal
cJLp.
Int
o 2
ohms,
signal
will
appear
as
in
Figure 4.1.
Into
ar\
8
ohm
load, a
25
volt
peak
to
peak:
square
wave
sig
nal
should exhibit
no
ringing
(see
figure 4.2)
Into
an
8
ohm
load,
a
19vrms
sine
wave
signal sh
ould
exhibit no ringing (see Figure 4.3).
, ,
Fig
. 4.2
10KHz
Sq.
Wave
Fig.
4.3 20KHz
Sine
Wave
Maintenance
4·3

9 (£(f'@(hMUll
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IF"
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____
_____
---'R'''E,.,V'-''
.0
Test
or
Adjustment
6. Inlcnnodulation Distortion
7.
IOC
8.
Signal
to
Noise
9. Quiesent
AC
Power
'IO
"
~
T
~
I<.
VOl
NE
rt
~
.-
."
Input Signal
Ch
aracteristics
.
SV
+
/·
2%:60Hz·
7KHz signal
s
ummed
in4:1
ratio
2.5V peak.peak
5Hz
sq.
wave
I
J:.~
I
~
~,
r.::EL~TI\Ol
I
,
"","IOU"1
~.-:;:.
INPUTS
D4$CQNN«:I( O)
~
,-
,
(l<
AHHR
Instructi
on
s/
COmm
e
nts
(
See
Fig. 4.4) When using
th
e Crown IMA, typical
reading
s
will
be
as
follow
s:
OdB
·.
OO4
%
-SdB
lhrough
-25dB=
.
03
%
·30dB·.
03
%
·3SdB·.
03%
I
OC
s
hou
ld
illuminate
once
for
every
rise
time
and
once
for
every
fal
l
time
(twice
every
full
cycle)
,
Test
gene
rator
rise
lime
mu
st
be
l
ess
man
1.0
microsecond.
(
See
Fig
.4.5) SignallO
noise
s
hould
be
1
000B
below
rated
OUtput
with
meter
bandwidth
of
20Hz
to
20KHz.
IS
walts at idle
as
monitored by wattmeter
on
AC
li
ne;
1
20
watlS
at
fu
ll
rated outpu
t.
I
~
I
~
~
~'.
IIE!\IIM I,NlIICIUN()£()
WlW'PE
D
AAO.INO
QUl'NT
CA&(
/'
OM
••
I~
I
...........
h
{
~
l
TH(A
C
IWI'<IE
L
~
w
m
Fig
.
4.4
1M
Distort
io
n
Test
Set
-
up
Fig.
4
.5
Signalto Noise
res
l Sel-up
4-4 MaintBnanc9

A
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A
o:M:::P-,L::..'F,,IE.:.;R
_____
(£[J@(1ill)1fil9
5 Voltage Conversion
Often Crown
produCIS
are purchased
in
one country
and
later moved to another requiring
an
AC
mains
conversio
n.
For
this
reason
the
following chan/explanation
as
well
as
a
wor
l
d-wide
voltage
map
is
provided.
The
0-75
power
supply
may
be
c
onnected
for
any
of
five
vo
ltages. Convening
from
one
1.0
anothercan
be
accomplished with a soldering
iron
and a pair of
wire
cutlers. Follow
th
e
fable
sh
ow
n with
the
sc
hematic,
and
the
drawi
ng
below.
CA
UTION:Because
there
is
a
ri
sk
of
el
ectric
sh
ock,
only a competent techn
ic
ian should attempt to alter
tbe line voltage
co
nfigura
ti
on.
1.
Remove the
tOp
cover of
the
D-
75
(held
on
by
8
sc
rews).
2. With
the
unit
ri
ght si
de
up, and the front panel toward
you, locate lhe terminal strip on the
front
in the near right-
hand comer.
3.
Make
the
appropriate change
in
jumpers
for
the
desired operat
in
g
voHage.
See
Fi
g.
7.30.
4. RepIace
the
2
amp
line fuse with a I
amp
type
3AG
fu
se.
for all connections 200V
and
above.
5.
Change
the
line cord tage
10
read !he correct voltage.
Note:
Use
only a 2
am
p
fu
se for
lOOVAC
or
12
0VAC
operation.
Use
only a 1
amp
fuse for 200VAC,
220VAC
or 240V
AC
operation.
100 VAC
r~
~
¥
~
~
~
200 VAC
II
&~~~~
220 VAC
~l~~~
z w
tf
I-
o
240VAC
~
Rg.
5.
1 AC
Ma
ins
Voltage
Conversion
Maintenance
5·
t

This
Page
LeN
Blank
Intentionally

REV. 0 0-75
POWER
AMPLIFIER
6 Circuit Theory
6.1
Block Diagram Circuit Theory
The following
cliscussioo
re
f
ers
lO
the
block
diagram
in
Fig.
6.1.
When
using
th
e
XLR
Balanced
Input.lwo signals, I
SO°
out
of
phase,
will
be
introduced 10
th
e
Balanced
Input
circuioy.
Here,
th
e
two
s
ignals
arcadded together
to
become
the
Unbalanced
o
utput
of
the
Balanced
input
circuitry,
Thi
sc
ombincd sign
al
is
th
en
fed
to a s
tage
of
powe
r
amp
l
ifi
c
ation
where
it
is
boos
t
ed
to a l
eve
lof s
uffi
c
ient
amplitude to
drive
an
Ou
t
put
Load.
A ponion
of
the
output signal is
routed
to
the
Signal
Presence cin:uilry.
Pr
ovided
th
e
ou
tput
sig
nal
has
J!l
amplitude
of
at least one
vo
ll
peal.:
to
peak, the
green
s
ignal
prese
nce
indicators willlighl
and
vary
in
imensily
with
Lilc
O
UlPU
Lsi
gna
l.
The
o
utput
signai
is f
ed
back
to
a.'l
d
com
pared
with
Lile
i
npu
t signal.
An
y n
onl
ineariti
es
ex
i
sti
ng
between
th
ese
two
signals
will
generate acorrection
signal
to
th
e
amplifier
and
the
JOC
indi
cators
on
the
fronL
panel.
~
In
pbue
. ,..;,t,
1M
•
i9UI
00QUII1O
The
P
owe
r Suppl)'
supp
li
es
th
e
proper
voltages
to
the
various
circuit
componeOis
within
the
amplifie
r.
P:trz;
UNBAl
POWER
INPUT
A
MP
CH,
CH
1
3AlINPUT I
r8
s~
,-d'
POWER
MONO",
I
AC
LINE
SUPPLY
SWITCH
MONO
Lf\-
BAlINPUT I
~
s~
UNBAl
POWEM
INP
UT
AMP
CH2 CH2
F
ig.
6.1 D
·7
5 Block D
ia
gram
Circuit Theory 5
-1

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____
--'D'C-'-'75'-'PO~W!"E":'R~A""M":P,o,L1F':"=cER~
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0
The
following
ex
planation refers
10
schematic
diagram
MI-270b
located
in
th
e
In
struction
Manual
as
well
as
al
theend
of
Section
9.
How
ever, each circuil
under
discussion
is
reprinted
below
in
order to aid
in
circu
it
familiarization. Only channell is shown
for
sim
pli
city.
6.2. Balanced/Unbalanced Input Stage
In
order
to
eliminate
annoying
RF
interference, balanced
inp
ut
(as
well
as unbalanced) s
ta
ges
ate
iocorporalCd
in
the 0-75. U2A
and
U2B
are
the
balanced input op amps
which provide
the
correct phase
inv
ersion used
in
balanced input design.
As
per definition ofa balanced
input
s
ignaJ
,
an
input
from
a balanced
lin
e is
fed
10
the
inverting
(-)
and non-inverting (+) inputs
of
U2A
(pins 2
and
3). This
has
the
effect ofdriving the inputs J
80
degrees out
of
phase.
1be
output signal
will
now
be
unbalanced
and in phase
with
the
signal
applied
10
pin
3,
but without any annoying noise
lIlal
may
ha
ve
been
present at
the
input.
Th
e reason
for
this
is
because
unlik
e
the
aud
io input signal,
the
noise signal produced
(by
so
me
c:\temal source)
will
appear
on
both s
id
es oflhe
balanced line and
will
cancel each other at
the
op
amp
output Note
the
fo
ll
ow
ing
diagram.
IDa
''''''''
Balanced
"',,"'
el2S
82PF I 9.9K
9.9K
Fig.
6.2 Balanced Input Stage
6.3.
Input
Operational Amplilier
The input op amp,
UlOO
is
a
low
noise. large
ga
in
bandwidlh integrated circuit.
Unde
r
its
formal
name,
LF
6-2
Circuit
Theory
357, itacts
as
an
input voltage amplifier producing
emcme1y
low
distortion
by
means
of
several feedback
paths. The
gai
ndctcrmining components
for
this
stage arc
two
voltagc dividing resistors, RI03 and
RIOS.
Note
that
lhcy
act
as
a feedback palh
from
lh
c outp
ut
ofUlOO
(pin
6) to
lhc
in
verting input of U
100
(p
in
2).
Both
s
ig
nals
cntering U
100
al
p
in
3
will
be
in
phase w
ith
each othcr
because of
lhis
feedback path
and
will thus produce
an
output
(pi
n I) ofalmost
zero.
Thc sma
ll
amount of
output signal
that
is
prescnt
is
thcre because of
the
slight
diffcrence
in
ohmic
value
(with respect to
gai
n)
of
voltagc divider,
RIDS
and
R103.
cIa,
25
N
:;
R102
'K
-l
.
~1O~
± Rl04
200PFT
10K
7
R'03
'"
.
5W
'"
0110
0109
:'f
*
~,
•
C~f
-
1~V
"
~
_ RIS1
.~
- 9.
53K
RI52 ;
i'
'"
OPEN
Fig.
6.3 Input Operational Amplifier
C'06
27PF
R'08
toK
.5W
The
IC
op
amp
will
always try to keep a zero potential
difference between bolh
inputs.
Any
type
of
non-linearity
will
cause the
OJ>
amp
to produce a large output, and
lhcrfore a substant
ial
size correc
tion
signal
in
order to
retain
the
small output level.
6.4. Signal Translator
The opcmtion of
the
D-75
front-end circuitry
(IC
op
amp
through QI02) is to basically provide voltage
amplification. However,
lh
e signailfan
slatOf
transistor
(Q
I
OO)
provides
no
vo
lta
ge
amplification itself, but
rather converts the ground referenced input signal to a
s
ignal
with
a reference to the negative supply. The result
is
hi
ghcr
vo
lta
ge
swing capabilities
from
QI02 (Final
Voltage Amplifier).
"'"
3 Ul(l(l
>-,
--
-ka,co,,£!
Fig.
6.4 Signal Translator
C"r
"r
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