
REV.
0
D-75
POWER
AMPLfFIER
7
rem
4.
Maintenance
Effective repair involves three basic steps:
10
Determine
the symptom(s) of the problem; 2) Identify
the
cause(s) of
me
symptom(s);
3)
Repair the unit 10 eliminalC the
caus.e(s), Before proceding through these steps
it
is
highly
recommended that
you
first observe the
safelY
precautions
in
the next section
and
conduct a visual inspection ofthe
unit.
4.1
Safety First!
To avoid risking electric shock, turn offand unplug the
D-75
from
the
AC
power outlet before attempting to
disassemble or reassemble
it
If the unit
has
been
in
recent
usc,
the large power supply
capacitors will probably have enough power stored within
th
em
to present a shock hazard to
you
ana theampliiler
circuitry. To safely discharge them, place a
10
ohm, 5
watt resistor across the +
and
-terminals
of
each capacitor
for
several seconds.
Usc
caution wh
en
handling the
discharge resistor-particularly avoiding skin contact
with
the leads while dischargi
ng
me
capacitors.
A
void
risk of
fire
hazard
from
shoned power supplies
by
plugging the defective amplifier
imo
an
AC oullet which
has
a
15
amp circuit breakcr.
4.2 Inspection
Acareful visual inspection
is
valuable
for
most
problems
which you
may
encounter.To inspect the amplifier,
remove t
he
cover panels
as
described
in
section 4.3.1
Begin the
in
spection
by
looking
for
anything which
appears abnormal. l
ik
e broken wires and burnt or visibly
damaged components. Check wire
an
d component solder
joints. Inspect the
prinlCd
ci
rcuit board(s)
for
broken
traces
and
loose connections.
Be
thorough-the l
ime
you
spend vi
suaUy
inspecting the amp
is
time
well
spent.
4.3 Disassembly
The
eXlCnt
of disassembly required will depend
upon
me
extent of
in
spection. service, testing, adjustment
an
d
repair to
be
performed. Hlustrutions referred to
in
parenthesis are located
in
the parts list (Section 9) of this
manual.
4.3.1. Cover Removal
A fairly complete visual inspection can
be
performed
by
removing the top (91) and bottom (90) covers.
To
remove
Lhcsc
pans, proceed as follows:
I.
Re
move
lhe
eight rfour per side) phillips hcad
mounting screws that secure
tOp
cover (91). Gently lift
covcr
up
and
removc.
2.
Remove the nine phillips hcad mounting screws that
secure bottom
COver
(90).
COvcr
will easily be removable
upon
!;Crew
eXlJ"action.
3.
Remove each
rack
car (93)
for
easier a::cess to front
pa.
"lcl
componen
ts
.
4.3.
2.
MaIn Board
Removal
The
D-75
has
been specially designed
fo
r
ease
of service.
Probably the best
ex.ample
of this
is
the modular layout
of
the
Main
Board. Note that
all
connections are made
through eimer push-on terminals or through
two
9
pin
arrays (with the exception ofone ground wire which
is
soldered).
To
rem
ove the Main
Board
proceed as follows:
I. Refer to the component s
id
e board layout, Fig. 6.7.
2. Unsolder
and
remove the black wire marked "ground".
3.
Disconncct
me
15
color-cooed push-on wires localed
throughout the underside
of
the main board. Their
locations
arc
marked
by
wire color.
4. Remove the four mounting screws
and
nylon spacers
(33) located
on
the
top
side
of
the board. Gently
rock
the
board
up
and
down
until
it
becomes
free.
5.
All
work
needed on this board may now
be
performed
effortlcssl
y.
4_3.3.
Output
Modul
e
Replac
emen
t/Re
pa
ir
The D-75 Output Module should not have
to
be removed
unles~
the
t>oard
il~lf
is
faulty
and
needs replacing.
If
this
is
the case, refer to
the
disa'is.embly instructions listed
below. A
ll
other components on or around the Output
Module
may
be
replaced without actual removal
of
the
boa:"d.
This procedure
is
also listedbclow, after the
disassembly instru::tions.
I. Replacement
a.
Remove
the
Main
Board (See Main Board
Removal).
b.
Unsolder
and
remove the
fou
r Ourput
transistors (25)
by
unscrewing the 8 mounting screws
(two on each). Note:
In
order to case replacement of
spacers located beneath each
sc
rew!nut combinati
on,
leave the 0-75
in
its
normal/ying position-flat!!
c. Removc the four driver transistors (24) screws.
d. Gently lift ooard upward, being careful
not
10
jar the position of spacers located
beTICath.
c.
Rem
ove
all
external wiring to Output Module
and
note
location
for
future ie-connection.
f.
Replace board.
Maintenance
4-1