Crown MARCO-TECH 5000VZ User manual

Notes
MACRO-TECH5000VZ
OVERVIEW
At
firstglance
the
MA-5000VZ
looks
a
greatdeal
Hkeany
other
MA
Series
amplifier,exceptthat
¡tis
physicallylarger
and
puts
out
more
power.
The
internal
structure
ofthe
MA-5000VZ
is,
however,quite
different
from
othermodels
intheMA
une.
Tothe
user,this
oneis
like
the
others,
but
with
a
f
ew
more
f
eatures.
Tothe
technician,
this
amplifier
representsaradicaldeparturefromthe"normal"Crowndesign.
Previous
chapterscovered
the
"normal,"thischapter
shall
endeavorto
take
the
MA-5000VZ
asa
unique
entrty.
The
amplifier
¡s
protected
from
all
commonhazardsthatplaguehigh-
power
amplifiers,including
shorted,
open
or
mismatched
loads,
overloadedpower
supplies,
excessivetemperature,
chain-destruction
phenomena,
input-overload
damage,
and
high-frequencyblowups.
The
unit
protects
loudspeakers
from
DCinthe
input
signal
and
from
turn-on
and
turn-off
transients.
It
also
detects
and
prevenís
unwanted
DC
onthe
outputs.Additionalprotectionfeaturesincludeinputcurrent
sense,
overvoltage
(AC
mains).
A
mode
of
protectionwhich
may
be
switched
onor
off
is
called
LoudspeakerOffsetIntegration(LOI).
The
LOI
circuit,whenswitched
on,
prevenís
excessivebassfrequency
cone
excursions
below
the
audiblefrequencyrange.
It
operatesessentially
asa
band-passfilter.
The
low
frequencies
are
rolled
offat
18dB/oclave
with
a
-3dB
córner
of
35
Hz
(Butterworth
response).
Ullra-sonics
are
rolled
off
wilh
a
second
order
Bessel
response
and
-3dBcórner
of
SOkHz.
A
compression
circuil
in
eachchannel
maybe
switched
off,
on
slow,
or
on
fast
by
swilches
on
Ihe
rearpanel.Thiscompressor
is
aclivaled
by
eilherinputoverloadord¡stort¡on(cl¡pping).
Compressionratio
is
infinite
(operates
asa
peak
limiter).
Thefour-quadrant
lopology
used
inthe
grounded
oulpul
slages
is
called
Ihe
groundedbridge
and
makes
full
useof
Ihe
powersupplies.This
patentad
lopology
also
makes
peak-lo-peak
voltages
available
lo
the
loadwhich
are
twice
the
vollage
any
output
device
¡s
everexposed
to.
The
groundedbridge
is
covered
in
detail
inthe
BASICS
seclion
of
this
texl.
MA-5000VZ
- 1

Notes
The
two
channels
maybe
usedtogether
to
double
the
voltage(bridged-
mono)orthecurrent(parallel-mono)presentedto
the
load.Thisfeature
gives
the
User
flexibility
in
maximizing
the
power
available
tothe
load.
Output
power
ofthe
amplifier
is
rated
as
follows(assumes
120V
60Hz
AC
mains):
StereoSohm:
1300W/CH
Stereo4ohm:
2000W/Ch
Stereo2ohm:
2500W/Ch
Bridge
Mono
8
ohm:4000W
Bridge
Mono
4
ohm:5000W
ParallelMono
2
ohm:4000W
ParallelMono
1
ohm:5000W
Macro-Techamplifiers
utilize
a
wide
bandwidth
multiloop
designwith
state
oftheart
compensation
techniques.
Thisproducesidealbehavior
and
results
¡n
ultra-low
distortion
valúes.
Aluminum
extrusions
have
beenwidelyused
for
heatsinks
in
power
amplifiers
dueto
their
low
cost
and
reasonableperformance.However,
measured
ona
watts
per
pound
or
watts
per
volume
basis,
the
extrusión
technology
doesn't
perform
nearly
as
well
asthe
thermal
diffuser
technologydeveloped
for
Macro-Techpoweramplifiers.
Our
thermal
diffusers
are
fabricated
from
custom
cutfin
stock
that
provides
an
extremelyhighratio
of
área
to
volume,
or
área
to
weight.
All
power
devices
are
mounteddirectly
to
massive
heat
spreadersthat
are
electricallyhot.Making
the
heatspreaderselectrically
hot
allows
MA-5000VZ:
CHANNEL1
SHOWN
4
(ooep)
MA-5000VZOverall
Block
Diagram
D
(ODEP)
2-
MA-5000VZ

improvedthermalperformance
by
eliminating
the
insulating
interface
underneath
the
powerdevices.
The
chassis
itself
is
used
as
part
ofthe
thermalcircuit,
and
this
maximizesutilization
ofthe
availableresources.
Air
flow
in
this
amplifier
is
front
to
rear,
also
a
departure
from
other
Macro-Techs.
Fan
speed
isa
function
of
ODEPIevel.
AlthoughODEP
was
covered
in
detail
inthe
BASICSsection
of
thistext,
the
specif
icsof
the
MA-5000VZODEPcircuit
are
unique
and
will
be
coveredhere.
Notes
OUTPUT
STAGE
CIRCUITRY
The
MA-5000VZ,
like
otherMacro-Techs,uses
the
groundedbridge.
It
does
differ,
however,
in
certain
aspects.
For
example,quadrants
use
four
devices
¡n
parallel
ratherthan
the
normalmáximum
of
three.Output
stages
are
alsophysically
built
ina
modularway,
for
ease
of
field
replacement.
Electrically,there
are
also
a few
differences.
Biasservonetworks
consist
oftwo
transistordevices
perVbe
multiplier(one
setfor
highside,
one
setforlow
side).Also,ODEPaffects
thelow
side
as
well
asthe
high
side
by
stealing
low
side
bias
and
drive.Takingthat
a
stepfurther,
any
protective
action
which
limits,
mutes,
or
shutsdown
the
amplifierwill
accomplish
the
samething
by
stealingdrive.
Circuitry
onthe
positive
and
negativeoutputmodules¡ncludebias
circuitry,
current
limit
circuitry
(theMA-5000VZ
hastwo
speedcurrent
limit),
last
voltageamplifiers(LVA's),pre-driyers,drivers,
and
output
devices.Temperature
sensors
are
alsomounted
tothe
heatsinks
vía
the
outputmodules.Thesedeliver¡nformation
tothe
main
module
which
computesactualcalibratedtemperature
for
ODEP
and
temperature
measurement.
H-15V
R571
2.7K
Positive
(NPN)Output
Stage
Thermal
SensorCircuitry
U50O
V.
LM334
r
L
3
R572
r£
227
O.5OW
R584
2.7K
\
+TEMP1
:
The
positive
LVA's
(Q501,
Q502,
and
Q503)convert
the
negative
output
of
the
voltagetranslatorstage
toa
positivedrivevoltage
fortheNPN
High
Side
(HS)predriver.There
are
three
LVAtransistorsin
parallel
due
to
the
very
high
voltages
(therefor
higher
current
and
thermal
requirements)that
are
present
when
the
power
supply
isin
highvoltage
mode.
D522
prevenís
the
+LVA'sfromproducinga
highnegativeoutput
totheHSNPN
stage.
MA-5000VZ
- 3

NotesQ507,Q508,
and
Q509
arethe
-LVA's
andare
arranged
¡n
mirror
image
to
the
+LVA's,
¡ncluding
D513.
On
the
positivesideD514,D515,
and
C506
vía
the
+LVA's
actto
limit
slew
rate.
D514
and
D515
also
preventdangerouslyexcessivecurrent
through
the
LVA's.
D516,
D517,
and
C507
arethe
negative
HS
mirror
image.
Q534
and
Q540
provide
two-speedcurrentlimiting
¡nthe
outputstage.
Sense
lines
are
arrangedsuchthatexcessivecurrentthrough
any
single
HS
outputdevice
will
result
in
currentlimitprotection.Q535
and
Q541
are
the
negativesidemirrorimage.
Q503
onthe
positiveoutputmoduleworks
in
tándemwithQ505
onthe
negativeoutputmodule
asaVbe
multiplier
circuit.
Theyproduceand,
withgreat
stabilily,
control
biasforthe
HighSide
NPN
and
PNP
devices.
PotentiometerR505
is
usedprecisely
set
biasvoltage.Biasvoltage
is
easilymeasured
from
pin2
(hot)
topin4 ofATE
ports
TP1and
TP2.
Refer
to
section
2 for
appropriatetestprocedures.
Q504¡stheHSNPNpre-driverandQ511
istheHSNPNdriver.
These
devices
are
biased
class
ABfor
ultra
low
distortion
inthe
zero-crossing
región.
Q513,Q515,
Q517,
and
Q536
aretheHSNPN
outputdevices.These
devices
are
biased
class
B,in
soft
cut-off,
Together
with
driver
and
pre-
driver,theyfunction
asa
three-deepDarlington.
The
outputdevices
work
¡n
parallel
asa
giantcomposite.
The
over-all
biastopology
is
referred
toas
AB+B,
originallyconceived
and
patented
by
Crown
engineers
in
1966.
This
¡s
still
the
most
efficient,
stable,
and
distortion
free
methodusedtoday.
Positive
LVA,
Portion
ofHS
Bias,
&
Positive
Current
Limit
Section
VCC1
HighSide
+LVA's,
Current
Limit,
andthe
portion
ofthe
Bias
Servo
Network
onthe
PositiveOutput
Module.
D51O
R595
3
82K
C536
O.O01
r-
R5O5
HIGH)
500
SIDE
';
BIAS
U
Emitter
Sense
Output
Audio
4-
MA-5000VZ

D506
is
theflybackdiode
forthe
HSNPN
outputquadrant.
In
the
event
that
a
back
EMF
(flyback)pulseexceedspowersupplyvoltage,
the
flyback
diode
will
shuntthisvoltage
tothe
supply
in
order
to
protect
the
outputdevices.
PNP
pre-drivers,
drivers,
outputdevices,
and
flybackdiodeD508
area
mirror
image
oftheNPN
side.
Overall
the
High
Side
of
bridgeoperatesmuch
like
a
conventionaloutput
stage,
buttheLow
Side
(LS)
is
quiteunique.
TheLS
sensesoutputvoltage
and
common
(ground)busspotential.
The
audiooutput
is
inverted
by
U503.
Also
inthe
U503input
circuitry
are
static
and
dynamicbalancecontrols.
These
controlsprovide
a
fine
balance
ofthe
groundedbridge.Output
ofthe
op-amp
drives
theLS
pre-
driver
circuits
through
theLS
biasnetwork.
LS
bias
¡s
controlled
ina
fashion
similar
to
that
oftheHS.Two
transistors,Q529
and
Q530,
along
fixLS
biasvoltage
as
measured
from
pin
15(hot)topin13ofapplicableATEportTP1
orTP2.Potentiometer
R556
adjusts
bias
intheLS.
DiodesD504
and
D505control
polarity
of
applied
LS
drivesignal.
Via
the
biastransistorssignal
¡s
delivered
tothe
bases
ofthe
pre-drivers
Q527
(NPN)
and
Q528(PNP).
Pre-drivers,
drivers,
and
outputdevices
in
theLS
opérate
class
AB+B,
exactly
like
theHS.The
major
difference
¡s
that
rather
thandriving
a
load,
theNPNandPNP
stagescontrol
the
groundreference
forthe
high
voltage
rails.
AstheHS
NPN'sconduct,
LS
PNP'sconduct,
and
viceversa
(as
explained
in
section
4.2.1).
When
the
ODEPcircuitsensesthatlimitingdrive
is
necessary
to
prevent
a
dangerousthermal
condition,
¡t
provides
an
outputwhichlimitsdrive
Notes
+VCC1
OUTPUTPOSITIVESECTION
+VCC
BUSS
BAR
+
LVA
H-VCC1
Q513
Q515Q517
Q536
'
C5O6
220pF
_L
C510
'
O.O1
D5O6
HighSidePredrivers,
Drivers,
Output
Devices,
and
FlybackDiodes.
Notice
the
varioussense
lines.
These
are
used
for
variousfunctions
such
asVZ
switching
senseand
protection
features.
MA-5000VZ
- 5

-I-VCC1
o
I-15V
I-15V
C524
2OOpF
R552
1OO
R553
1OO
To
NPNLS
Predriver
D518
D5
J
D4
y
H
I
C52
10p
D521
N
d
RS56
500
4
1
LOWS
BIAS
6
=
f
>>[
5
5
—<
DE
A
^
D5£
r
os:
R554
1
.821
'
R555
>
1K
k
4
6
<
l
R56O
47K
_L
C534
!47pF
R547
4.99K
C52S
xH
U5O3
•
LM6364
g
JjH
—
C528
33OOpF
OUT1
B
I
COMM1
1
'
1
15V
Low
Side
of
Bridge:sensingamplifieroutput
and
¡nverting
the
signal,
Low
SideBias
(portion
on
positiveoutputmodule),
and
differential
circuitwhichclamps
Low
Sidesignal
¡nthe
event
of
ODER
or
other
protectivefunction.
+VCC1
+VCC1
+VCC1
Q527
I
L
tí
>
H534
¡T
D507
>
12
X
2W
C520
r-
0.022
R582
¿
0.
33
>
5W
S
Q538
V|
Q51
r
¿
R536
>
0.33
S5W
•
i
BU
rj
S
R538
/
>
0.33
>
S
5W
S
i
Q523
R54O
0.33
5W
-*S
V"
R542
4.
0.
3
50W
rNr^^>1^J
l-t
Ql
ice;
n
A
c
(
Q525
470uH
N
-
r^^V^VN
.
*T
R544
R546
51
100
C522
0.033
||
kr
R550
13K
ni
Low
Side
of
Bridge:including
P
Driver,OutputDevices,
and
Fl^
Diode
ontheNPN
side.
LLL
6-
MA-5000VZ

to
the
output
stages.
FortheHS,
this
limiting
¡s
accomplished
onthe
mainmodule
and
isexplained
¡nsect¡on4.4.
Forthe
LS,
ODEPprovides
(viawires
labeled
±LL)
a
signal
which
limitsbiasfeed
totheLS
output
devices.This
is
accomplishedthroughcurrentmirrorsQ532
and
Q531
(LS
NPN
quadrant),
and
Q542
and
Q543
(LSPNP
quadrant).
Notes
POWER
TRANSISTOR
SPEAKER
LOAD
POWER
TRANSISTOR
VZ
POWER
SUPPLY
POWER
TRANSISTOR
SPEAKER
LOAD
POWER
TRANSISTOR
VZ
STAGE
VZ
STAGE
Low
Voltage,HighCurrentMode
VZ
POWERSUPPLY
POWER
TRANSISTOR
SPEAKER
LOAD
POWER
TRANSISTOR
VZ
STAGE
VZ
STAGE
HighVoltage,
Low
CurrentMode
VZ
POWER
SUPPLY
TheVZsupplyintheMA-
SOOOVZworks,
inconcept,
very
much
like
the
MA-3600VZ.
For
the
sake
of
completeness,
some
conceptualthings
will
be
duplicated
here.
VZ
means
VariableImpedance
andisthe
ñame
of
Crown's
patented
articulated
power
supplytechnology.
It
enables
Crown
to
packtremendous
power
intojust5.25inches
of
vertical
rack
space.
A
powersupplymust
be
large
enough
to
handle
the
máximum
voltage
and
current
necessary
for
the
amplifier
to
drive
its
máximumratedpowerinto
a
specifiedload.
Inthe
process
of
fulfillingthisrequirement
cónventionalpowersupply
designsproduce
lots
of
heat,
are
heavy,
and
take
up
precious
real
estáte.
And
it's
no
secret
thatheat
isoneofa
power
amplifiersworstenemies.
According
to
Ohm'sLaw,
the
bigger
the
powersupply,
the
more
heai
the
power
transistors
must
dissipate.
Also,
the
lower
the
resistance
ofthe
power
transistors,
the
morevoltage
you
can
deliverto
the
load.
But
at
the
sametimethat
you
lower
the
resistance
of
the
transistors,
you
increase
the
current
passingthrough
them,
and
again¡ncrease
the
amount
of
heat
theymustdissipate.
An
articulatedpower
supply,
like
VZ,can
circumventmuch
of
thisproblem
by
reducing
the
voltage
appliedto
the
transistors
when
less
voltage
is
required.
MA-5000VZ
- 7

Notes
Reducing
the
voltage
reduces
the
heat.
Since
the
amplifier
runs
cooler,
youcan
safelypackmorepowerinto
the
chassis.
TheVZ
supply
is
divided¡ntosegments
to
bettermatch
the
voltage
and
current
requirements
ofthe
powertransistors.Rememberthataudio
signáis
like
music
are
complexwaveforms.
For
music
the
average
level
is
always
much
less
than
the
peak
level.
This
means
a
powersupplydoes
not
need
to
producefullvoltage
all
the
time.
The
VZ
supply
is
divided
into
two
parís.
When
the
voltagerequirements
are
not
high,
it
opérales
ina
parallelmode
to
producelessvollage
and
morecurrent.
The
powertransistors
slay
cooler
andare
nol
torced
lo
needlessly
dissipate
heal.
This
is
Ihe
normal
operaling
mode
of
Ihe
VZ
power
supply.
When
Ihe
vollage
requiremenls
are
high
VZ
swilches
toa
seriesmode
to
producehigher
vollage
and
less
currenl.
The
amplified
oulpul
signal
never
misses
a
beal
and
gels
fullvollagewhen
it
needs
il—not
when
il
doesn'tneed
¡t.
Sensing
circuilry
walches
Ihe
vollage
of
Ihe
signal
lo
delerminewhen
GROUNDEDBRIDGE
OUTPUTSTAGE
Input
VZ
Power
Supply
^
R
=
Switch
Resistance
8-
MA-5000VZ

to
switch
VZ
modes.
The
switching
circuitry
is
designed
to
prevent
audible
switching
distortion
to
yield
the
highestdynamictransfer
function—you
hear
only
the
musió
andnotthe
amplifier.
Yougetnot
only
the
máximumpowerwith
the
máximumsafety,
you
also
get
the
best
power
matching
to
yourload.
Actual
current
flow
withpowersupply
and
groundedbridgeoperating
together
is
shown
onthe
previouspage.
The
individual
components
are
shown
below.
Upstream
ofthe
toroid
transformer,
though
not
shown,
is
whereshutdownprotection
and
soft-
start
circuitrytaps
into
control
AC
mains¡nput
tothe
power
supply.
The
VZ
Controlcircuitrysenses
audio
level
and
switches
the
articulating
VZ
supplies
to
eitherparallel(highcurrent)mode
for
lower
levelaudio,
or
series
(highvoltage)mode
for
highprogrampeaks.
Notes
Toroid
Bridge
1
In
bothexamples
itcanbe
seenthat
when
the
MOSFETswitch
is
off,
the
dual
supplies
are
torced
to
opérate
¡na
parallelmode.Audiolevel
is
sensed
viaa
line
tapping
offthe
NFb
loop.
Whenaudiolevel
¡s
rising
andat
about
80%ofthe
parallel
modesupplyvoltage,
the
MOSFETs
(the
switch
is
actually
a
three-device
compositeswitch)
are
turned
on.
No
current
will
flowthrougheither
ofthe
controldiodes
(D810
and
D811,
as
shown
for
channel
1)
becausereversepolarity
is
appliedthrough
the
MOSFETswitch.Since
this
happens
to
bothrectifiersources
atthe
sametime,
andthe
negativeside
of
Bridge
1 ¡s
then
shorted
tothe
positiveside
of
Bridge
2,the
supplies
are
forced
to
opérate
in
series
mode.
Like
two
batteries,
the
supplieswillprovidedoublevoltage
in
seriesmode,doublecurrent
¡n
parallelmode.
Although
shipped
from
the
factory
¡n
normal
VZ
mode,
the
user
may
switch
modes
to
lock
low
voltage(highcurrent),
lock
highvoltage,
or
opérate
the
supply
in
Bi-ODEPmode.Bi-ODEP
is
similar
to
normal
VZ
MA-5000VZ
- 9

Notes
mode,
exceptthat
¡n
the
eventODEP
¡s
activated
to
protect
the
amplifier,
theVZ
will
automatically
lockinto
low
voltage(highcurrent)
mode.
While
thismode
of
operationwill
cool
the
amplifiermorequickly
inthe
eventthat
the
thermalreserve
¡s
exhausted,
itmay
causevoltage
clippingratherthanODEP
limiting,
this
maybea
worsecondition
for
speakers.Seldomwill
the
amplifier
be
operatedlocked
in
high
current
mode
unless
a
very
low
impedance
is
beingdriven.
Bythe
same
token,
it
¡s
also
unlikelythat
a
userwillopérate
the
amplifierlocked
in
high
voltage
mode
forthe
thermalreasonsmentioned.
To
BottomRectifier
Positivo
Sense
/N
VCC
BUSS
BAR
-VCC
BUSS
BAR
N/
To
Top
Rectifier
Negative
Sense
From
555for
Switch
Control
-VCC
BUSS
BAR
VZ
SwitchControl
Circuitry
10-MA-5000VZ

VZ
SUPPLYCIRCUITRY
For
simplicity,
only
channel
1
circuitry
will
be
covered unlessnoted
otherwise.
Circuitry.forthe
VZ
supply
(and
lowvoltagesupply)
is
located
on
the
controlmodule.
The
actual
VZswitch
circuit
is
located
ontheVZ
switch
assembly.
In
thisassembly
arethetwo
bridge
rectif
¡ers,
twof
ilter
capacitors,MOSFET
switches,
and
controldiodes
D810
and
D811.
Three
MOSFETs
are
used
in
parallel
for
sharing
the
highcurrents
supplied
tothe
rails.
WARNING:
From
a
sen/ice
standpoint,
'rt
is
critical
to
notethat
VZ
switch
controlcircuitry
isNOT
groundreferenced.
Any
attempt
to
take
voltagemeasurementsusing
a
groundreference
when
voltage
¡s
applied
will
not
only
be
unreliable,
but
may
be
extremely
dangerous.
Seriousdamage
to
equipment
or
personnel
may
occur
¡f
this
is
attempted.
The
output
ofa 555
timer
(U703)
onthe
controlmoduledetermines
whether
the
MOSFETs
are
switched
on
(high)
or
off
(low).
This
555
device
andthe
varioussourcesthatfeed
the555arethe
thingsthat
make
the
articulation
work
wfíéh
andhow
desired.
The
master
555
trigger
is
controlled
bythe
output
of
U702A.S700,
physically
accessible
from
behind
the
frontgrille,determines
theVZ
operating
mode.
In
highvoltage
mode
the
output
of
U702A
¡s
held
low.
This
in
turnkeeps
the555
outputhigh
andthe
MOSFETs
are
kept
on.
In
the
highcurrentmodeU702A
is
held
¡nthe
opposite
polarity
keeping
the
output
ofthe555lowandthe
MOSFETs
off.
Inthe
AUTOposition
of
S700,
the
audio
level
sensecircuitrycontrols
the
threshold
and
reset
inputs
tothe
555.
The555
willthenswitchstates
to
highvoltagewhen
the
audiolevel
is
sufficient
and
willswitchbackdownautomaticallywhen
Notes
Low
Voltage
Power
Supply,
including
DC
Pulse
network
for
Soft-start
andFan
Control
circuitry.
MA-5000VZ
-
11

Notes
level
has
dropped
sufficiently.
Capacitors
¡nthe
U705
circuitry
control
the
speed
ofthe
down-shift.
In
the
Bi-ODEP
mode,
the
switch
opérales
asit
would
¡n
AUTOmodeunless
ODER
ümiting
is¡n
progress.When
ODER
limiting
occursopticcouplerU704shorts
a
negativepotential
(-
VCC)
tothe555
resetcontrol
to
turn
the
MOSFET
switches
off
and
keep
them
off
(low
voltage/high
current
mode)
until
the
ODER
limiting
conditionclears.
Upstream
ofthe
toroids
arethe
soft-start
and
protectionmechanisms
used
to
powerdown
the
amplifier.
See
ProtectionSystems.
Thelow
voltagepowersupplyutilizes
a
sepáratetransformer.
The
front
panelpowerswitch
anda 1A
fuse
(F702)
arethe
only
components
upstream
of
thistransformer.
The
output
ofthe
transformerproduces
±24VDCunregulated.
U715
and
U716
produceregulated±15VDC
respectively.
A
sepárate
fullwaverectifier
produces
pulsedDC
for
Over-
voltagesense
and
Soft-startcontrol.
ODEPTHEORY:
MA-5000VZ
To
protect
the
outputstages
from
adversethermal
conditions,
a
speciallydeveloped
"ODER"
(OutputDeviceEmulationProtection)
circuit
is
used.
It
produces
a
complexanalogoutput
signal
proportional
tothe
alwayschangingsafeoperating
área
(SOA)margin
ofthe
output
transistors.Thisoutput
signal
controls
the
Voltage
Translatorstage
and
Low
Sideoutputstage
bias.
Thisactionremovesonly
the
drive
that
may
exceed
the
safe-operating-area
ofthe
outputstage.
Thermalsensorsgive
the
ODER
circuitryvital
Information
onthe
operatingtemperature
ofthe
heat
sinks
on
which
the
outputdevices
are
mounted.Thistemperaturesignalcombines
with
the
complex
ODER
signal
to
form
the
heart
ófthe
patented
ODER
protectionscheme.
Refer
to
block
diagram
onthe
next
page
fora
discussion
ofthe
basicoperation
of
the
ODER
system.
The
ODER
circuitryactuallycomes
intwo
parts,
one
positive
andthe
othernegative.
Forthe
purposes
of
discussion,
onlychannel
1
ODER
circuitry
is
coveredhere,
and
focus
will
primarily
beonthe
positive
half.
An
LM-334Zthermalsensorprovides
a
calibratedoutput
from
the
output
modules.
At
25°C
its
output
¡s
2.98V,
with
a
10mV
increase
per
every
1°C
rise
in
heatsinktemperature.
Thisthermalsensor
output,
from
the
positivesensor,goes
to
three
destinations.First
¡sa
buffer
whichdrives
the
caübrated
temperature
test
point
atpin7of
TP1/TP2.
Second
¡san
over-temperature
limit
trip.
Thiswillcauseboth
the
positive
andthe
negative
ODER
circuit
togo
into
and
remain
in
hard
ODER
until
the
heatsinks
cool.
Third,
it
goesdown
into
a
circuitwhichcombinesthermal
and
outputpowerinformation
for
proportionalfan
controland,whenneeded,
limiting.
The
thermalsensor
from
the
negativeoutputmoduleonly
performs
this
lastfunction.
A
pair
of
sense
unes
from
theLow
Sideemitterresistorsprovidecurrent
information.Combinedwith
VCC
informationactualinstantaneous
power
is
calculated.
A
combiningcircuitdetermines
thenet
thermal
12-MA-5000VZ

Notes
level
has
dropped
sufficiently.
Capacitors
inthe
U705circuitrycontrol
the
speed
ofthe
down-shift.
Inthe
Bi-ODEPmode,
the
switch
opérales
asit
would
in
AUTOmode
unless
ODEPlimiting
¡sin
progress.When
ODER
ümiting
occursopticcouplerU704shorts
a
negativepotential
(-
VCC)
tothe555
resetcontrol
to
turn
the
MOSFETswitches
off
and
keep
them
off
(low
voltage/high
currentmode)
until
the
ODEPlimiting
conditionclears.
Upstream
ofthe
toroids
arethe
soft-start
and
protectionmechanisms
used
to
powerdown
the
amplifier.
See
ProtectionSystems.
Thelow
voltagepowersupply
utüizes
a
sepáratetransformer.
The
front
panel
powerswitch
anda 1A
fuse
(F702)
arethe
only
components
upstream
of
this
transformer.
The
output
ofthe
transformerproduces
±24VDC
unregulated.
U715
and
U716
produceregulated
±15VDC
respectively.
A
sepáratefullwave
rectif¡er
producespulsed
DCfor
Over-
voltagesense
and
Soft-startcontrol.
ODEPTHEORY:
MA-5000VZ
To
protect
the
outputstages
from
adverse
thermal
conditions,
a
speciallydeveloped"ODEP"(OutputDeviceEmulationProtection)
circuit
is
used.
It
produces
a
complexanalogoutputsignalproportional
tothe
alwayschangingsafeoperating
área
(SOÁ)margin
ofthe
output
transistors.Thisoutput
signal
controls
the
Voltage
Translatorstage
and
Low
Sideoutputstage
bias.
Thisactionremovesonly
the
drivethat
may
exceed
the
safe-operating-area
ofthe
outputstage.
Thermalsensorsgive
the
ODEPcircuitryvital¡nformation
onthe
operatingtemperature
ofthe
heatsinks
on
which
the
outputdevices
are
mounted.Thistemperaturesignalcombineswith
the
complexODEP
signal
to
form
the
heart
ofthe
patentedODEPprotectionscheme.
Ref
er
to
block
diagram
onthe
next
page
for
a
discussion
ofthe
basicoperation
of
the
ODEPsystem.
The
ODEPcircuitryactuallycomes
¡ntwo
parts,
one
positive
andthe
other
negative.
Forthe
purposes
of
discussion,
onlychannel
1
ODEP
circuitry
is
coveredhere,
and
focus
will
primarily
beonthe
positive
half.
An
LM-334Zthermalsensorprovides
a
calibratedoutput
from
the
output
modules.
At
25°C
its
output
is
2.98V,with
a
10mV
increase
per
every
1°C
rise
in
heatsinktemperature.
Thisthermalsensoroutput,from thepositivesensor,goesto
three
destinations.First
isa
buffer
whichdrives
the
calibratedtemperature
testpoint
atpin7of
TP1/TP2.
Second
¡san
over-temperature
limit
trip.
Thiswillcauseboth
the
positive
andthe
negativeODEPcircuit
togo
into
and
remain
in
hardODEP
until
the
heatsinks
cool.
Third,
it
goesdown
into
a
circuitwhichcombinesthermal
and
outputpower
Information
for
proportional
fan
control
and,
whenneeded,
limiting.
The
thermalsensor
from
the
negativeoutputmoduleonly
performs
this
last
function.
A
pair
of
sense
lines
from
theLow
Sideemitterresistorsprovidecurrent
information.Combinedwith
VCC
informationactualinstantaneous
power
¡s
calculated.
A
combiningcircuitdetermines
thenet
thermal
12-MA-5000VZ

Notes
Also
tapping
intothe
ODER
outputcontrol
ofLS
bias
feed
and
Voltage
Translatorfeed
are
signáis
from
the
fault,
power(turn-on
delay),
and
power
loss
(brown-out)circuits.
By
using
the
output
of
ODER
for±LL
and±LH
control,these
sources
can
mute
the
audio
tothe
ouíput
stage:
a.
until
power-updelay
has
timed
out;
b.
immediately
uponindication
of
any
failure
mode;
c.and
immediately
upon
loss
ofAC
mains
(power-
down
or
actualloss
ofAC
service).
±TEMP
signáis
are
produced
by
U500
and
U501
onthe
outputmodules.
U108,
onthe
main
module,
isa
buffer
which drives
the
temperature
sense
test
point.
U117A
hasafixed
windowvoltage
of
6.2VviaZener
D129.
If
heatsinktemperature
level
exceedsabout
130°C
U117A
output
will
causeboth
the
positiva
and
negative
ODER
amplifiers
togo
intohard
ODER
limiting.
When
the
thermalconditionclearsthis
ümiting
condition
will
also
clear.
+VCCenters
via
dual
PNP
transistorpack
U116.
Positive
ODER
bias
isadjustedbyR182.
The
voltage
atthatpoint
controls
thestatic
balance
of
the
U116
device.
U116
combines
theVCCand
outputcurrentsense
information,
the
output
of
whichrepresentsoutputpower
level.
The
common
output
is
broughtinto
RN101
where
it
provides
the
reference
for
temperature
and
power.U112B
isthe
activedeviceand,
together
Positive
ODER
-15V
C130
0.1
14-MA-5000VZ

conditionbased
onthe
powerbeing
delívered
for
the
existingheat
level.
The
ODER
amplifieraccepts
íhis
input
informaíion
and,using
anRC
modei
ofthe
heattransfer
characteristics
ofthe
output
devíces
(as
mounted
inthe
heatsinks),creates
a
complexoutput
proportional
to
thermalreserve.
Output
from
the
positive
ODER
amplifierranges
from
-12V
(cold)
to+9V
(hard
ODER).
Thisoutputdrives
the
positive
Low
Síde
biasfeedcontrol
circuit
andthe
negativeHighSideVoltageTranslatorfeedcontrol
circuit.
Also,
thiscircuitprovidestest
poini
moniíoringinformation
and
Bi-ODEP
VZ
mode
controlinformation.
Outputfrom
the
negative
ODER
amplifierrangesfrom
+12V
(cold)
to-
9V
(hard
ODER).
Thisoutputdrives
the
negative
LS
biasfeedcontrol
circuit
andthe
positive
HS
VoltageTranslatorfeedcontrolcircuit.Also,
thiscircuitprovidestestpointmonitoringinformation,Bi-ODEP
VZ
mode
controlinformation,
and
frontpanel
ODER
(thermalreserve)
LED
controlinformation.
Channel
1
ODER
Circuitry
shown
(channel
2 is
idéntica!)
Notes
ODER
Inputs:
Temperatura
±VCC
Output
Current
OffMain
Module
oo—
LM-334Z
nermal
Sensor
2.98Vat25'C,
lOmV/'CRise)
CC
•s
Q519
LS
Output
$Re
I
Dutput
Buss
I
I
?Re
/
Q524
LS
•>
Output
*J
CC
CC^
LM-334Z
hermal
Sensor
+Ten
+VC
+IC
+ICC
-ICO
-1C1
-VC
-Ten
p1
M1
M1
p1
ODER
Outputs:
CalibratedTemperature,
for
monitoring
±ODEPLevel,
for
monitoring
±ODEPLevel,
for
Bi-ODEPcontrol
ofVZ
Supply
±ODEPLevel,
to
limitdrive
at
±VoltageTransiators(±LH)
±ODEPLevel,
to
limit
Low
SideBias(±LL)
ODER
Indication
(front
panelLEDs)
On
Main Module
Hot
-+9V
Calibrated
Temperatura
Output
Buffer
Amplifier
Thermal
Limit
Amplifier
-12V
*+ODEP
Output
-LH1
+LL1
FAULT1
PWR1
PWR
LOSS
+LH1
-LL1
*--ODER
Output
MA-5000VZ-13

Notes
AIso
tapping
intothe
ODER
outputcontrol
ofLS
bias
feed
and
Volíage
Translatorfeed
are
signáis
from
the
fault,
power
(turn-on
delay),
and
power
loss
(brown-ouí)
circuits.
By
using
íhe
output
of
ODER
for±LL
and±LH
control,
these
sources
can
mute
the
audio
tothe
outputstage:
a.
untíl
power-updelay
has
timed
out;
b.
immediatelyupon¡ndication
of
any
failure
mode;
c.and
immediately
upon
loss
ofAC
mains
(power-
down
or
actualloss
ofAC
sen/ice).
±TEMP
signáis
are
produced
by
U500
and
U501
onthe
outputmodules.
U108,
onthe
mainmodule,
isa
buffer
whichdrives
the
temperature
sensetestpoint.
U117A
hasa
fixedwindow
voltage
of
6.2V
via
Zener
D129.
If
heatsinktemperature
leve!
exceedsabout130°CU117A
output
will
causeboth
the
positive
and
negative
ODER
amplifiers
togo
intohard
ODER
iimiting.
When
thethermal
condition
clearsthis
limiting
condition
will
also
clear.
+VCCenters
via
dual
PNP
transistor
pack
U116.
Positive
ODER
bias
isadjustedbyR182.
The
voltage
atthatpoint
controls
the
static
balance
of
the
U116
device.
U116
combines
theVCCand
outputcurrentsense
information,
the
output
of
whichrepresentsoutputpower
level.
The
common
output
is
brought
into
RN101
where
it
provides
the
reference
for
temperature
and
power.
U112B
isthe
activedeviceand,
together
Positive
ODER
-15V
2
U116
/
H180
UPA75HA
>
100
<
+ICOM1
14-MA-5000VZ

wíth
the
power
signal,
drives
the
ODER
amplifierU112A.
TheRC
network
inthe
feedbackpath
of
U112A
models
the
thermal
junctions
from
output
devíce
dieto
housing,
housing
to
case,
and
casetoheatsink
under
bothstatic
and
dynamicconditions.
The
output
ofthe
posrtive
ODER
amplifierdrives+ODEP
test
point
pin
11.
Italso
drivesU114A
and
U114Bwhich
in
turndrive
-LHand+LL
respectively.
The
output
ofthe
negative
ODER
amplifierdrives
the
ODER
indicatíon
circuitry
and
-ODER
testpoint
pin9.
Negative
ODER
also
drives
U114C
and
U114Dwhich
in
turndrive
+LHand-LL
respectively.
Also
entering
the
U114
comparatornetworks
arethePWR
(powerrelay
engage),
PWRLOSS(brown-ouí),
and
FAULT(anyprotectionwhich
shutsdown
the
amplifier)
signáis
via
blockingdiodes.
If
anyof
these
signáisdrop
low
the
f
eedtoLS
bias
and
Voltage
Translatordrive
will
be
shutdown
via±LLand
±LH.Thisaction
mutes
all
audio
inthe
event
of
a
dramatic
failure.
Notes
-ODER
Output:
+
12V
Cold
-9V
Hot
Thiscircuit
is
essentially
the
"resulí"
of
ODER,
its
output.
±LH
controlVoltageTranslator
current;
±LL
control
Low
Stde
Biascurrent.
±LL7LH
volíages
willalso
be
activated
bythe
FAULT
circuit,
the
"brown-out"
Power
Loss
circuit,
orany
time
the
main
powerrelays
arenot
closed.
MA-5000VZ-15

FRONT
END
THEORY
Thefront-end
portion
ofthe
over-all
block
diagram
has
been
exploded
inthe
diagram
below.
Once
again,
only
channel
1
will
be
discussed
in
detail.
The
Balanced
Gain
Stage
circuitry
is
shown
atthe
bottom.
MA-5000VZ
FRONT
END:
(CHANNEL
1
SHOWN)
/i
KXDRIVER/
^
INTEGRATOR
Torac
—
¿^
DISPLAY
^
^Sx.
CACT
COMPRESSOF
DEVICE
BALANCED
INPUTS
FXQ
Q
¿
fy
•
.:,.-.•
i
1
-«—
INTEGRATOR
^-O^O^QyT
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.
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CONTROL
^\
u
.*r
BALANCEDERROR
AMP
GAINSTAGE
.775VO
(
1.
SEI
S
R1OO
4.99K
R1O1
4.99K
^
VOLTAGE
_.
.
„
.
TRANSLATOR
~
*"
LVA
I
ODEP
3¡
VOLTAGE
1
O
>O—
LCH
1
-
TRANSLATOR
~"~
LVM
26dB
\
^^>
JQITIUITV
VARIABLE
JSITIVITY
GAiN
STAGE
WITCH
OIAUK
4t
'1
o
ií(<
<^T
MA-5000VZ
BalancedGain
Stage.
Compressiondevice
i
—
—^
^
shownacross¡nputsshuntsinput
dependent
upon
error
U103
signal
and
front
end
level.
VTL5C2
|
R371
R370>
51K
47Ky
<
C1O2
I
82PFH
-=Lr
R106
''
R102
10K
4.99K
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+
15V
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C151
R1O4
oMR-iT>
O.1
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R105
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Circuitry
,
\o
Level
/
Control
C1O3
15O
,
25VNP
•
16-MA-5000VZ

Input
tothe
amplifíer
¡s
oníy
vía
P.l.P.
module.
The
standardmodule
shipped
with
the
MA-5000VZ
isthe
P.I.P.-FXQ.
Whetherthis
orany
other
module
is
used,
the
amplifier
senses
a
balancedinputfrom
the
installed
module.
BalancedGainStage
The
Balanced
Gain
Stage(BGS)amplifierU100A
converts
the
input
audiofrom
a
balanced
configuration
to
single-ended
with(electrically)
unity
gain.
The
compressiondevice
is
essentially
a
shuntacross
the
balanced
input
lines.
TheBGS
drives
the
VariableGainStage
and
providesinformation
tothe
compressor
controlcircuit
and
tothe
P.l.P.
connector.
VariableGainStage
The
VariableGainStage
(U1
OOB)
tapssignalfrom
the
wiper
ofthe
front
panel
level
control
(R120).
Gain
ofthe
front-end
¡ssetbythe
gain
of
this
stage.
The
sensitivity
switch
(S100,
located
onthe
rearpanel)selects
the
amount
of
gain
¡n
this
stage.
Overallamplifiersensitivity
may
beset
for26dB
fixedgain(about
5.1Vrms
inpuí),
1.4V
(+4dBu,
unbalanced,
with
8ohmload),
or0.775V
(OdBu,
unbalanced,with
8ohmload).
Since
overallamplifiergain
afterthis
stage
is
26dB,
íhis
stage
will
have
a
fixed
gain
ofOdB
(26dBsetting),about
+12dB
(1.4V
setting),
or
about
+16dB
(0.775Vsetting).
The
output
of
thisstagedrives
the
Error
Amp.
Notes
FRONTPANEL
From
BGS
R119
8.87K
1
,s>
1
»
A
0
>
6
LEVEL
CONTROL
^*^¡
S
/
1
R364
.
>
19.
1K
,
>
1
3
I2
f
1
0
Q-
0
g
>
c;i
nn
i
O
l
\J\J
"
^
<0
r-
(N
i
R120
5K
\9
0.47
/
• II
\
1 1
\
'
R121
>
49.
9K
i
1
C107
¿
1OO
35V
R122
49.9K
1
R123
Í4?
C1O8
12PF|(
nr
e
r^
^>
7
i
i
£-
*^x^
U1OOB
•=^-
LX>
33078P
To
Error
Amp
VariableGainStage.This
isthe
second
op-ampgainstage
inthe
amplifier.
Fea-
turesinclude
front
panellevelcontrol
a
rear
panelswitch
to
determinegain
of
this
stage.Gain
ofthe
all
otherstages
is
fixed,thereforechanging
the
gain
of
this
stage
results
ina
change
to
overall
amplifiergain.
In
this
case
(üke
other
Crown
amplifiers)
the
inputimpedance
is
varied
to
controlgain
ofthe
op-amp.
MA-5000VZ-17

Notes
Error
Amp
The
Error
Amp(U
105)
inputcomesfrom
the
VariableGainStagewith
or
wiíhoutLoudspeakerOffsetIntegration
(LOI),
andis
summed
with
ampüfier
output
ina
negative
feedback(NFb)configuration.Output
of
the
Error
Amp
drives
the
Voltage
Translators
and
provideserrorsignal
information.
An
errorsignal(spike)
is
produced
any
time
the
shape
of
the
outputwaveform
differs
from
the
output
ofthe
VariableGainStage
andLOIby
morethan0.05%.
This
errorsignaldrives
the
error
signal
(ES)
input
tothe
P.I.P.
connector,
the
errorsignalsensetest
point,
and
the
compression
controlcircuií.
Error
Amp.Amplifierfeedback
¡s
summedwith
input
audio
and
fixes
gainfrom
the
input
to
this
stage
tothe
output
ofthe
amplifier
at
26dB
(a
factor
of
approxímately
20).
From
LOI
To
Ch2
for
Parallel
Mono
Compressor
The
compression
circuitry
senseserrorsignal
andBGS
level.
If
the
BGS
overloads,
oran
error
signal
is
present,
the
compression
control
circuit
(U101)
produces
a
compressiondrivepulse.
A
switch
onthe
rear
panelselectsspeed
ofthe
¡ntegratorcircuit
to
follow,
and
may
shut
off
the
compressor
all
together.
The
compressiondrivepulse
also
drives
theIOC
Integrator
(U
102).
The
IOC
integrator
not
only
tells
theIOC
18-MA-5000VZ
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