CSC City Slicker Instruction Manual

CSC City Slicker
Ow ner’s and
Service M anual

CitySlickerOwner’sandServiceManual
www.CSCMotorcycles.com
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1

TableofContents

AWordFromSteve.......................................................................................................................................3
Foreword.......................................................................................................................................................4
CautionandWarningSymbols......................................................................................................................4
Section1:Owner’sManual..........................................................................................................................5
GeneralMotorcycleSafetyGuidance...........................................................................................................5
CitySlickerSpecifications..............................................................................................................................6
InspectionsBeforeRiding.............................................................................................................................7
CitySlickerComponents...............................................................................................................................8
VINandMotorNumber.................................................................................................................................9
CitySlickerControlsandOperation..............................................................................................................9
CitySlickerReverseOperation....................................................................................................................11
LoadLimits..................................................................................................................................................11
InstrumentClusterIndicatorsandSwitches.................................................................................................11
StorageCompartment................................................................................................................................13
ToolKit........................................................................................................................................................13
BatteryCharging.........................................................................................................................................13
CleaningYourMotorcycle ..............................................................................................................................16
StoringYourMotorcycle.............................................................................................................................17
Section2:ServiceManual.........................................................................................................................18
MaintenanceCautionsandWarnings.........................................................................................................18
ComponentCleaning...................................................................................................................................18
PartsInspection..........................................................................................................................................18
RecommendedMaintenance Intervals ...........................................................................................................19
TorqueValues.............................................................................................................................................19
Unpacking...................................................................................................................................................20
Inspection....................................................................................................................................................20
FrameandBody..........................................................................................................................................20
BatteryRemoval..........................................................................................................................................21
BodyPanelRemoval...................................................................................................................................24
PositioningtheMotorcycleonaJack.........................................................................................................26
FrontandRearWheelRemoval..................................................................................................................26
FrontWheelRemoval.................................................................................................................................26
RearWheelRemoval...................................................................................................................................28
Brakes..........................................................................................................................................................30
FrontBrakePadInspectionandReplacement............................................................................................30
FrontRotorInspectionandReplacement...................................................................................................33
RearBrakePadInspectionandReplacement.............................................................................................33
RearRotorInspectionandReplacement....................................................................................................35
FlushingandReplacingtheBrakeFluid......................................................................................................35
BleedingtheBrakes....................................................................................................................................36
BrakeTroubleshooting................................................................................................................................36
FrontandRearWheelBearingRemoval.....................................................................................................37
Suspension ...................................................................................................................................................37
FrontForkSealReplacement .........................................................................................................................38
RearShockAbsorberAdjustment ...................................................................................................................41

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RearShockAbsorberReplacement ................................................................................................................41
WheelandTireInspectionandMaintenance.............................................................................................42
WheelandTireTroubleshooting................................................................................................................42
ReplacingTires............................................................................................................................................42
DriveSystem .................................................................................................................................................44
RearWheelAlignmentandDriveBeltAdjustment....................................................................................44
CushDriveReplacement.............................................................................................................................45
MotorRemovalandReplacement ..................................................................................................................46
BeltReplacement........................................................................................................................................48
ElectricalSystem ...........................................................................................................................................49
ElectricalComponentsLocation .....................................................................................................................49
HeadlightReplacement .................................................................................................................................51
InstrumentClusterRemovalandReplacement ...............................................................................................53
IgnitionSwitchRemovalandReplacement .....................................................................................................53
FrontandRearTurnSignal/BrakeLightReplacement ......................................................................................54
LicensePlateLightReplacement ....................................................................................................................57
ControllerRemovalandReplacement ............................................................................................................58
BuiltInTestEquipmentandElectricalSystemTroubleshooting................................................................59
ElectricalSchematic ......................................................................................................................................61
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CitySlickerOwner’sandServiceManual
www.CSCMotorcycles.com
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3

AWordFromSteve

ThankyouforpurchasingthisCSCCitySlickermotorcycle.TheCitySlickerisagreatmotorcycleandwe
areveryproudofit.TheCitySlickeriseasytomaintain,it’sreliable,andit’sfun.You’vemadeawise
purchasedecision.

IwantyoutoknowthatwevaluethetrustandconfidenceyouhaveinCSC.Ourguidingprinciplewill
alwaysbethatourcustomerscomefirst.

WewishyoumanymilesofsafeandenjoyableridingonyournewCitySlickermotorcycle.Ifthere’s
anythingwecandotoenhanceyourownershipexperience,pleaseletusknow.

Thankyouagain,

SteveSeidner
FounderandCEO
CSCMotorcycles,LLC
1331W.FoothillBoulevard
Azusa,California91702
9094450900
www.CSCMotorycles.com


CitySlickerOwner’sandServiceManual
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4

Foreword

TheCityClickerOwner’sandServiceManualprovidesinformationonoperatingandmaintainingtheCSC
CitySlickermotorcycle.Itincludesthemotorcycle’stechnicalspecifications,andoperating,
maintenance,andadjustmentdata.ThismanualincludesboththeOwner’sManualandtheService
Manual.TheOwner’sManualisincludedinthefirstsectionofthisdocument;theServiceManualin
includedinthesecondsectionofthisdocument.

CSCMotorcyclesstocksallCitySlickermotorcycleparts,andwerecommendthatyouuseonlypartsand
materialsprovidedbyuswhenservicingormaintainingyourmotorcycle.

TheCitySlickerOwner’sandServiceManualisprovidedfreetoallwhopurchaseanewCSCCitySlicker
motorcycle.  This manual is provided to you with the understanding that it is CSC’s intellectual,
copyrightedintellectualproperty.Youmaynotreproduceorpublishonlineorinprintanyportionofthis
manualwithoutCSC’sexpresswrittenpermission.

PleasereadthisOwner’sManualcarefully priorto riding your newCSCSlickerforthefirst time.  You
shouldhaveagoodunderstandingofhowthevehicleoperatespriortoridingit.

NotethatthetechnicaldataincludedinthismanualisbasedontheCitySlicker’stechnicalparameters,
dimensions,andotherdataatthetimethismanualwaspublished.CSCreservestherighttoamendthe
manualorthemotorcycleatanytime.

D onot discard usedbatteriesasordinarytrash.Batteriesnolongerserviceable must by disposed of in
accordancewithlocal,state,andfederallaw.

Ifyouhaveanyquestions,pleasecontactCSCMotorcyclesbycallingusat9094450900orviaemailat
[email protected].

CautionandWarningSymbols

Cautionandwarningsymbolsinthismanualareasfollows:

TheCaution!symbolindicatesaconditionthatmayleadtomotorcycledamage.

TheWarning!symbolindicatesaconditionthatmayleadtoinjuryordeath.



CitySlickerOwner’sandServiceManual
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Section1:Owner’sManual

GeneralMotorcycleSafetyGuidance

Warning!Donotattempttoridethismotorcycleonpublicroadsifyoudonothaveamotorcycle
license.

Warning!Donotattempttoridethismotorcycleifyoudonotknowhowtorideamotorcycle.

Warning!Alwayswearappropriatemotorcyclegearwhenridingyourmotorcycle.Neverrideyour
motorcyclewithoutwearinganapprovedhelmet,amotorcyclejacket,eyeprotection,gloves,
motorcyclepants,andboots.

Warning!Alwaysremainalertwhileoperatingyourmotorcycle.Payattentiontotrafficconditionsand
theroadsurface.Adjustyourspeedandfollowingdistancestakingthesefactorsintoconsideration.

Warning!Neveroperateyourmotorcyclewhileundertheinfluenceofdrugsoralcohol,orwhensleep
deprived.

Warning!Neveroperateyourmotorcyclewhiletalking,texting,orusingacellphone.

Warning!Themotorcycle’smotorandcontrollercangethotwhenthemotorcycleisrunningandafter
turningitoff.Donottouchit.

Warning!Alwaysmaintainappropriatetirepressure.Operatingthemotorcyclewithlowtirepressure
willadverselyaffectthemotorcycle’shandling.

Warning!Replaceworntirespromptly.

Warning!Donotattempttoopenthestorageareawhileoperatingthemotorcycle.

Warning!Donotoverloadthemotorcycleorloaditunevenly.

Warning!Donotattempttocarrymorethanonepassenger(inadditiontotherider).

Warning!Donotattempttoattachpackagestothehandlebarsoranyotherpartofthemotorcycle.

Warning!Donotattempttoperform“wheelies.”

Warning!Donotoperatethebatterychargerinstandingwater.

Warning!Donotplugthechargerintoanoutletwithotherthan120VACpower.Donotconnectthe
chargertoa240VACoutlet.

Caution!Don’tparkyourmotorcyclefacingdownhill.Ifyoudoso,itmayrollforwardandfalldown.

Caution!Alwaysputonappropriatemotorcyclegear(helmet,jacket,gloves,etc.)beforegettingon

CitySlickerOwner’sandServiceManual
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yourmotorcycle.Ifyouattempttoputonyourmotorcyclegearwhilestraddlingthemotorcycle,you
maydropthemotorcycle.

Caution!Donotspraypressurizedwaterontothebatteryorintothebatterycompartment.

Caution!Chargethebatterytoafully‐chargedstateatleastmonthlytomaximizebatterylife.

CitySlickerSpecifications

PhysicalDimensions
Overall 71.0inx30.0inx41.0in
WheelBase 49.2in
TurningRadius 13.1feet
SeatHeight 30.0in
GroundClearance 7.1in
RiderFootPegHeight 9.0in
PassengerFootPegHeight 18.0in
HandlebarHeight 39.0in
Weights
Weight 216lbs
MaximumCarryingCapacity 330lbs
Suspension
FrontSuspension InvertedTelescopicFork
RearSuspension PreloadAdjustableMonoshock
SuspensionTravel,Front 4.3in
SuspensionTravel,Rear 4.7in
WheelsandTires
FrontWheelandTire 2.75x12in,110/70Tire,32psi
RearWheelandTire 3.50x12in,120/70Tire,32psi
Brakes
Front Twin‐PistonHydraulicDisk,8.5inRotorDia
Rear Single‐PistonHydraulicDisk,7.5inRotorDia
PowerPlant
Motor 3.2KWPeakPower,1.5KWRatedPower,Swingarm‐Mounted,Brushless
Battery Li,72V30AH
ChargingTime 6‐8hours
ChargingInputVoltage 120VAC
BatteryReplacement KeyLock,ReplacementTime<1minute
FinalDrive ToothedBelt
Controls
Instrumentation Speedometer,Odometer,Tripmeter,Temperature,BatteryStatus,Park
Indicator,ReverseIndicator,BatteryWarning,HighBeam,TurnSignals,
ModeIndicator
LeftHandlebar TurnSignalSwitch,Hi/LoBeam,HiBeamFlash,Horn,RearBrakeLever
RightHandlebar Throttle,Lights,ModeSelector,ParkOn/Off,FrontBrakeLever

CitySlickerOwner’sandServiceManual
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7
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DashCluster ReverseSelector,TripMeterReset,K/MSelector
Security
Seat KeyLockable
LuggageCompartment KeyLockable
Battery KeyLockable
Forks KeyLockable
Ignition KeyLockable
Performance
TopSpeed 46.6mph
Range 37milesat37mph;62milesat20mph
Storage
StorageCompartment 16.0inx8.5inx8.5in
OtherInformation
Colors RedandWhite,BlueandWhite
Warranty 12Months,UnlimitedMileage
Financing Available
OtherFeatures
USBChargingPort RegenerativeBraking
LEDTurnSignals ReverseDrive
OnboardDiagnosticsDashDisplaywithDiagnosticCodes

InspectionsBeforeRiding

Beforeridingyourmotorcycle,youshouldcheckthefollowing:

 Bothtiresareappropriatelyinflated.

 Neithertirehasnailsnorotherforeignobjectsembeddedinthetreadorthesidewall.

 Thebatteryisadequatelychargedforthedistancesyouintendtocover.

 Theturnsignals,thefrontandrearbrakelights,thehorn,andtheheadlightalloperatewhen
commandedtodoso(theignitionswitchmustbeintheONposition).

 Thefrontandrearbrakelevershaveadequatefreeplay.

 Thefrontandrearbrakesoperate.

 Theforksturnfreelyfromsidetoside.

 Therear‐viewmirrorsareadjustedappropriately.

 Thedrivebeltisappropriatelyadjusted.

 Majorthreadedfastenersaretight.Alwayshandchecktheaxlenuts,themirrorlocknuts,the
steeringstemnut,andthefrontandrearcaliperbolts.

CitySlickerOwner’sandServiceManual
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8

CitySlickerComponents

Majorcomponentsareshowninthephotosbelow.





CitySlickerOwner’sandServiceManual
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
9

VINandMotorNumber

TheVINisonthemotorcycleframe’ssteeringstem,andthemotornumberisonthemotor,asshownin
thephotosbelow.



CitySlickerControlsandOperation

TheCitySlickeriscontrolledinamannersimilartoaconventionalmotorcycle,withthefollowing
exceptions:

 Thereisnotransmission,nogearshiftingisrequired,andthereisnogearshiftlever.
 Thereisnoclutch,sothereisnoclutchlever.
 Therearbrakeisoperatedbythelefthandlebarlever,sothereisnorearbrakefootpedal.

Thefrontandrearbrakelevers,andthethrottle,areshowninthephotobelow.





CitySlickerOwner’sandServiceManual
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10

Handlebarswitchgearisshowninthephotosbelow.



Tooperatethemotorcycle:

 Insertthekeyintheignitionlockandturnittwoclickstotherighttotherunposition.
 Observethebatterychargeindicatorintheinstrumentcluster,andmakesureadequatecharge
existsforthedistanceyouplantoride.
 PresstherighthandlebarswitchtodeactivatethePfeature.
 Liftthemotorcycleoffthesidestandand,withyourleftfoot,retractthesidestand.Notethat
themotorcyclehasasidestanddisconnectfeature,anditwillnotoperateifthesidestandisin
theextendedposition.
 Checkyoursurroundingstomakesureitissafetoenterthestreet.
 Twistthethrottletomoveforward.
 Whenyoudesiretostoporslow,applythefrontandrearbrakegraduallybyoperatingtheleft‐
handleverfortherearbrake,andtheright‐handleverforthefrontbrake.



Warning!ThePfeatureisnotaparkingbrake,anditdoesnotapplythemotorcyclebrake.TheP
featuresimplydisengagesthethrottlesothatturningthethrottlewillnotapplypowertotherear
wheel.Theintentistopreventinadvertentmotorcycledrivepowerfrommovingthemotorcycleifthe
throttleisinadvertentlyturned.

Warning!DonotrelyonthePfeaturetopreventthemotorcyclefromrollingforwardwhenthe
motorcycleisparked.Neverparkthemotorcyclefacingdownhill,oritmayrollforwardoffthe
sidestandandtipover.

Warning!Donotapplyexcessivebrakingforceviathebrakelevers.Youmayinduceaskidandlose
controlofthemotorcycle.

Warning!Observeroadconditionsatalltimesandadjustyourspeedandbrakeapplicationaccordingly.

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11

Themotorcycleismorelikelytoskidwhenroadsarewet,orwhensandorgravelispresent.

CitySlickerReverseOperation

TheCitySlickermotorcycleincludesareversedrivefeaturetoassistinbackingthemotorcycleoutof
difficultspots.Afterreadyingthemotorcyclefortravel,presstheRrubber‐coveredswitchontheright
sideoftheinstrumentcluster.Whenyoudoso,theRlightwillilluminate,indicatingthemotorcycleisin
areversedrivemode.PressthePswitchontherighthandlebartoengagethethrottle.Whenyoutwist
thethrottle,themotorcyclewillbedriveninreverse.



Warning!Donotattempttoridethemotorcycleinreverse.Thisfeatureisonlyincludedasabackup
assist.


LoadLimits

TheCitySlickermotorcycleweighs216lbs.Themaximumloadcarryingcapacityis330lbs.

Warning!Donotoverloadorunevenlyloadthemotorcycleorthehandlingwillbeadverselyaffected.

InstrumentClusterIndicatorsandSwitches

CitySlickerinstrumentsandswitchesaresummarizedbelow.


CitySlickerOwner’sandServiceManual
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



No. Item Description
1 Trouble inquiry. When a faultexists , the trouble codeisfound  by depressing this
button, with the
trouble code list provided in the maintenance
sectionofthismanual.

2 Display ofgear. D isplays the modein whichthe motorcycle isrunning.
3 Battery percentage.  Displaysbatterychargepercentage .
4 Charging status.  Indicateslowschargewhen flickering(30%orless) .Also
flickersduringregenerativebraking.Staysilluminated
whencharging.

5 Battery status. Displaysbatterystatus . 
6 Left turnsignalindicator. Indicatesleftblinkeron. 
7 Highbeamindicator. Indicateshighbeamon.
8 Speedometer.  Displaysspeed.
9 Pindicator. DisplaysmotorcycleisinPmode. 
10 Rightturnsignalindicator.  Indicatesrightblinkeron.
11 Odometer Showsmotorcyclecumulativemileage.
12 Tripmeter.  Showsmotorcycletripmileage(resetstozerowhenignition
turnedoff).
13 Instrument reset switch. Depress andhold key to enableself‐testing ofinstrument
system.
14 English/metric system switch. SwitchesbetweenEnglishandmetricunits.
15 Controller temperature. Displayscontrollertemperature .

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13

No. Item Description
16 Reverse indicator. Illuminateswhenreversedriveactivated.
17 Controller overheating alert. Illuminatesif controller overheats.
18 Readiness lamp. Illuminateswhennofaultpresent.
19 Trouble alert. Illuminateswhenfaultpresent. 
20 Controller lock. NotusedonUSconfiguration. 
21 Reverseswitch.  Switchesmotorcycletoreversedrive.

StorageCompartment

TheCitySlickerhasakey‐lockablestorage
compartmentaboutthebattery(wherea
motorcyclegastankwouldnormallybelocated.

Insidethestoragecompartmentisanoutletfora
USBconnectionthancanbeusedforcharginga
smartphone.

Thestoragecompartmentlockswiththe
motorcycle’signitionkey.


ToolKit

TheCitySlicker
includesatoolkit
thatisstoredinthe
luggage
compartment.These
toolsshouldbeused
foremergency
repairsonly.CSC
recommends
purchasing
professionaltoolsfor
maintenanceactions
yourmotorcycle.


BatteryCharging

TheCitySlickermotorcycleisprovidedwithanexternalbatterycharger.Chargeruseandoperationis
explainedbelow.

Youdonotneedtoremovethebatteryfromthemotorcycletochargeit.

Youdonotneedtoopenthebatteryaccessdoorwhenchargingthemotorcycle.

CitySlickerOwner’sandServiceManual
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
14


Warning!Donotoperatethechargerinstandingwaterorinawetarea.

Warning!Donottouchthechargerwhileitisoperating.

Warning!Donotplugthechargerintoanoutletwithotherthan120VACpower.Donotconnectthe
chargertoa240VACoutlet.

Warning!Donotobstructairflowaroundthecharger.Thechargerincludesacoolingfanandairneeds
toflowfreelythroughthecharger.

Warning!Neverleavethebatteryunattendedwhilecharging.

Warning!Donotoperatethechargernearanyignitionsourcesoropenflames.

Caution!Thecapacitorshouldbeusedatleast10minutesevery2monthstokeepthecharger’s
internalcapacitoroperational.

Caution!Youshouldchargethemotorcyclebatterytoafully‐chargedconditionatleastmonthlywhen
themotorcycleisstorage.

Caution!Waitatleast30secondsafterconnectingthechargertoACpowerbeforeturningthe
capacitoron.ItneedsthistimetoadjusttotheinputACvoltage.

Openthechargingportlocatedabovetheaccessdoorofthe
motorcycle’sbatterycompartment.

Makesurethechargerisswitchedtotheoffpositionusing
theswitchbelowthecharger’sACinputline.


CitySlickerOwner’sandServiceManual
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15

Connectthematingendofthecharger’selectricalcordto
themotorcyclechargingport.

Connecttheinputendofthecharger’scordtoastandard
120VACpoweroutlet.

Caution!Waitatleast30secondsafterconnectingthe
chargertoACpowerbeforeturningthecapacitoron.It
needsthistimetoadjusttotheinputACvoltage.

Afterwaiting30seconds,turnthechargeronwiththe
switchonthebackofthecharger.

Youshouldseetheinstrumentpanelilluminatetoshowthe
chargingstatus.Theredplugindicateschargingis
underway.

Leaverthechargeronuntilthebatteryis100%charged.
Typically,thiswilltakeapproximately8hours.Whilethe
batteryischarging,theredLEDonthechargerwillbe
illuminated.Whenthebatteryfullycharged,thegreenLED
willilluminate.


CitySlickerOwner’sandServiceManual
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16

Afterthemotorcycleinstrumentpanelsindicatethebattery
is100%charged,thechargerwillshutoffautomaticallyafter
another1to2hours.

Switchthechargertotheoffposition.

DisconnectthechargerelectricalconnectionsattheACpowersourceandthemotorcycle(inthat
order).
CSCstocksreplacementchargers.Ifyouneedareplacementbattery,pleasecontactCSCat909445
0900.

CleaningYourMotorcycle 

Cleanyourmotorcyclewithacleancottonclothor
towel.

Applywaxtothepaintedpartsaftercleaning.

Applyarustinhibitororwaxtothechromeplated
surfaces.

Caution!Donotsubjectthemotorcycletoahigh
pressurewashingsystem.Donotspraywater
ontotheelectricalcomponentsinsidethe
motorcycle.

Warning!Whenridingthemotorcycleafter
cleaningit,actuatethebrakestomakesurethey
havenotbeendegradedasaresultofcleaningthe
motorcycle. 

CSCstocksnumerouscleaningandlubricationproducts;pleasecallusat9094450900toorderthese
items.

CitySlickerOwner’sandServiceManual
www.CSCMotorcycles.com

17


StoringYourMotorcycle

Cleanthemotorcyclebeforestoringit.

Fullychargethebatteryandthenremoveitinaccordancewiththebatterychargingandbatteryremovalsectionsof
thismanual.

Storethebatteryinacool,dry,indoorarea.

Whileinstorage,fullychargethebatteryeverymonthinaccordancewiththebatterycharginginstructionsinthis
manual.

Inflatethetiresto32psi.

Liftthemotorcyclesuchthatthetiresareofftheground.
Storethemotorcycleinacool,dryarea.

Whenremovingthemotorcyclefromstorage,fullychargeandinstallthebattery.

Inspectthemotorcycleinaccordancewiththeinstructionsinthismanual.

Removetheseatfollowingtheprocedureinthismanualandturntheairswitch(identifiedintheelectricalsegment
ofthismanual)totheoffposition.Thiswillslowthebattery’snormaldischargeprocesswhenthemotorcycleisnot
beingused.



CitySlickerOwner’sandServiceManual
www.CSCMotorcycles.com

18

Section2:ServiceManual

MaintenanceCautionsandWarnings

Whenyoumaintainorrepairthemotorcycle,pleaseuseoriginal components and parts, accessories,
lubricatingoilandothermaterialsthataremadeorrecognizedbyCSCMotorcycles.

Caution!IfyouuseanypartsorcomponentsotherthanthoserecommendedbyCSC,itmayadversely
affecttheperformance,reliability,stability,orwarrantyofyourmotorcycle.

Whenworkingonyourmotorcycle,youshouldfollowthisguidance:

 Warning!Wheneverthemotorcycleistobereassembledafterdisassembly,washers,seals,and
cotterpinsneedtobereplaced.

 Whenyoufastenaseriesofboltsornuts,youshoulddosoinadiagonalpattern.

 Warning!Donotuseflammablecleaningfluidtocleancomponentsandparts.

 Warning!Afterassembly,makesureallpartsareproperlyassembledandtightened.

 Warning!Disconnectthe negativebatteryterminal when performing anymaintenance onthe
motorcycle.

 Caution!Beforeassemblyoperations,add lubricating oil or lubricating grease to lubricated
surfaces.

ComponentCleaning

Afterpartsaredisassembled,theymayneedtobecleaned.Cleaningmethodsvaryaccordingtothe
characteristicsoftheparts.

 Toremoveoilorgreasecontamination,CSCrecommendsusingSimpleGreenorothersimilar
degreasingagents.

 Warning!Neverusegasolineasacleaningagent.

PartsInspection

Partsshouldbeinspectedaftertheyarecleaned.Thepurposeofinspectionistocheckifthepartsneed
toberepairedorreplaced.




CitySlickerOwner’sandServiceManual
www.CSCMotorcycles.com

19


RecommendedMaintenance Intervals

RecommendedCitySlickerpreventivemaintenanceissummarizedbelow.


MaintenanceInterval
Item 300Miles  2000Miles  4000Miles  6000Miles 
Controller  Check  Check  Check 
Airswitch  Check  Check  Check 
Braking Lever CheckandAdjust CheckandAdjust CheckandAdjust CheckandAdjust
Battery Chargeasnecessary,butchargeatleastmonthly 
Brakeshoe CheckandAdjust CheckandAdjust CheckandAdjust Replace
Brake Adjustment Check  Adjustment Adjustment
BrakeFluid Replaceevery2years
TurnSignalsand
RunningLights

Check  Check  Check  Check 
HeadlightandTaillight  Check  Check  Check  Check 
ShockAbsorber Check /Lubricate Check /Lubricate Check /Lubricate Check /Lubricate
Fasteners Check  Check  Check Check
Tires  Check  Check  Check Check
TirePressure  Check  Check  Check Check
SteeringBearing  Check  Check  Check  Check 
Drive belt Checktensionevery500miles,replaceevery20,000miles
WheelBearings  Check  Check  Check  Check 
BrakeFluid Checkevery500miles,replaceevery2years
ThreadedFasteners Check  Check  Check  Check 
Motor Check  Check  Check  Check 

TorqueValues

Atableforgeneraltorquevaluesfollows.InvariousplacesinthisServiceManual,specifictorquevalues
maybeprovided,andyoushouldusethosewherespecified.Inallotherinstances,usethevalues
providedbelow.Thevaluesprovidedthroughoutareforclean,drythreads.

BoltSize(mm) Torque(ft‐lbs) BoltSize(mm) Torque(ft‐lbs)
6 3‐5 14 60
8 8‐12 16 60‐94
10 15‐22 18 60‐130
12 39 20 166‐188
