Current Tools RotaBoom 100 User manual

Current Tools™Model #100
10,000 lb. Capacity
Mobile Cable Pulling Package
CURRENT TOOLS • P. O. BOX 17026 GREENVILLE, SC 29606
800.230.5421 or 864-721-4230 • FAX [phone]
www.currenttools.com
Operating, Maintenance, Safety
and Parts Manual
7/2018
This manual is free of charge. All personnel who operate the Cable Puller or any
component of the Cable Pulling Package should have a copy of this manual and read
and understand its contents. To request a copy of this manual or replacement safety
decals, or for technical assistance, call, write to the address below or visit our website.
Read and understand this material before operating or
servicing the Cable Puller or any component of the Cable
Pulling Package. Failure to understand how to safely operate
and service these units may result in serious injury or death.
with Patented
Patent #9,899,811

2
TABLE OF CONTENTS
Safety Alerts ..................................................................................... 3
Important Safety Information ..................................................... 4–7
Major Components .......................................................................... 8
Grounding Instructions ................................................................... 9
Assembly Instructions ..............................................................10-15
Common Set-Ups........................................................................... 16
Transport Information.................................................................... 17
Floor/Chain Mount....................................................................18-22
Specifications and Features .....................................................23-24
MODEL 1450 CABLE PULLER
Cable Pulling Basics ...........................................................25, 26
Operating Instructions........................................................27-30
Maintenance ............................................................................. 31
Exploded Views and Parts Lists — Model 1450...............32-35
Wiring Diagram — Model 1450............................................... 36
Components Parts Listing..................................................37-41

Hazards or unsafe
p
ractices which, if not avoided, COULD result in serious
personal in
j
ur
y
or death
.
W
ARNIN
G
Hazards or unsafe
p
ractices which, if not avoided, COULD result in minor
personal in
j
ur
y
or propert
y
damage
.
CA
UTI
ON
Immediate hazards which, if not avoided, WILL result in serious
p
ersonal
in
j
ur
y
or death
.
DAN
G
E
R
THIS SAFETY SYMBOL is used to call your attention to instructions
that concern your personal safety. It means: ATTENTION! BE AWARE!
THIS IS AN IMPORTANT SAFETY INSTRUCTION!
Read, understand, and follow these safety instructions. Failure to follow
these safety instructions may result in injury or death.
Safety Alert
Symbol
SAFETY ALERTS
3

DO NOT operate cable puller in wet or damp locations. DO NOT
expose to rain.
DO NOT operate in an explosive atmosphere.
DO NOT use cable puller as a hoist or for lifting, supporting or
transporting people or loads. Use only for its intended purpose as
a cable puller.
DO NOT wrap rope around any body parts. DO NOT wrap rope
around wrists.
ALWAYS keep rope away from operator’s feet.
DO NOT exceed load rating of cable puller, rope, or accessories.
ALWAYS inspect rope before each use.
ALWAYS disconnect cable puller before servicing.
ALWAYS plug the Model 1450 Cable Puller into a grounded
receptacle with a 20 amp GFCI protected circuit. DO NOT modify
the plug provided with the Model 1450 Cable Puller.
ALWAYS inspect the structural integrity of any supports, conduit,
anchoring system etc. that will hold the cable puller during the
pull. These supports should be able to withstand the maximum
pulling force of the cable puller plus a safety factor of 3:1.
Example: 10,000 lb. puller should be anchored to a support that
can withstand 30,000 lbs. of pull.
When using the Model #2280 floor mount or Model #2281 chain
mount, ALWAYS ensure the cable puller is properly pinned onto
the floor/chain mount and that the floor/chain mount is properly
secured before operating. ALWAYS attach the Model #2281 chain
mount to supports that are at least 2" and not more than 10" wide.
See Figure 4
DO NOT mount the Model #2281 floor/chain mount to square
columns or I-Beams. The mounting chains will not tighten properly
on these structures.
RETAIN SAFETY INFORMATION
4
4
IMPORTANT SAFETY INFORMATION
This manual should be read and understood by all personnel who operate
or service this Puller. Failure to understand how to safely operate and
service this unit could result in serious injury or death. This unit should
only be operated and serviced by qualified personnel.
WARNING
DANGER
CAUTION
WARNING
DANGER
CAUTION
WARNING
DANGER
CAUTION
WARNING
DANGER
CAUTION
WARNING
DANGER
CAUTION
WARNING
DANGER
CAUTION
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CAUTION
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CAUTION
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CAUTION
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CAUTION
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DANGER
CAUTION
WARNING
DANGER
CAUTION
Figure 4
OK TOO WIDE

5
IMPORTANT SAFETY INFORMATION — CONTINUED
Pulling Rope should be the only thing to contact the capstan.
NEVER let swivels, grips, etc. come in contact with the capstan.
Keep as much rope confined in conduit as possible. This will help
prevent injury should the rope break and whip violently.
Rope must ALWAYS be pulled over a rotating sheave. If a sheave
does not rotate, turn cable puller off immediately and determine
problem before continuing the pull.
This cable puller is equipped with an anti-reversing pawl. The pawl
will make a clicking sound when the capstan is rotating. If you can
not hear the clicking sound as the capstan rotates, immediately turn
the cable puller off and do not use until repaired.
ONLY use 7/8” diameter or larger double-braided composite pulling
rope, or a pulling rope with a minimum average breaking strength
of 32,000 lbs.
NEVER allow the rope to slip on a rotating capstan for more than
a couple of seconds. The rope will wear in that spot and the rope
could break under pressure. If you need to stop the pull, turn the
cable puller off and tie the rope off to hold it in place until you
restart your pull.
Keep all body parts, hair, loose clothing, etc. away from rotating
parts and pinch points. Keep hands away from capstan.
NEVER allow the rope to overlap on the capstan. If this condition
begins to occur, immediately release the tailing force on the rope so
that the rope can feed back toward the conduit or cable tray. If this
does not remedy the overlap, turn off the cable puller immediately.
There is no known solution for rope overlap.
Some components of the mobile cable pulling package exceed 50
lbs. and will require more than one person to lift, transport and
assemble.
ALWAYS inspect pins to be sure they are the correct part number for
the assembly and are fully inserted through holes and have spring
clips property attached. DO NOT substitute any other object for
factory supplied pins.
The pulling rope must come in contact with ALL the sheaves used
in the boom system. This includes the elbow unit sheave when the
elbow unit is installed.
When making a vertical cable pull, keep the area underneath the
cable pull clear of all personnel.
ALWAYS ensure the factory supplied boom tubes are fully inserted
into the receiver tubes and that the spring loaded boom pins are
fully engaged in the boom tube holes. When using boom tubes
other than factory supplied, ensure they are fully inserted into the
receiver tubes (sight holes are provided to ensure tubes are fully
inserted) and 1/2-13 × 2" hex head cap screws (not provided) are
installed and tightened against the tubes. DO NOT transport the
puller on the carriage with boom tubes longer than the factory
supplied 3' and 4' tubes.
WARNING
DANGER
CAUTION
WARNING
DANGER
CAUTION
WARNING
DANGER
CAUTION
WARNING
DANGER
CAUTION
WARNING
DANGER
CAUTION
WARNING
DANGER
CAUTION
WARNING
DANGER
CAUTION
WARNING
DANGER
CAUTION
WARNING
DANGER
CAUTION
WARNING
DANGER
CAUTION
WARNING
DANGER
CAUTION
WARNING
DANGER
CAUTION
WARNING
DANGER
CAUTION

IMPORTANT SAFETY INFORMATION — CONTINUED
6
Rope should approach
capstan as shown in
Figure 6a
ALWAYS use black roller
to guide rope so that the
operator stands at a 90˚
angle to the cable puller
and out of the direct line
of tight pulling rope. See
Figure 6b.
ALWAYS wrap rope beginning
at housing end of capstan as
shown in Figure 6b.
To help avoid rope overlap,
rope should approach capstan
at 90˚ angle. See figure 6b.
ALWAYS make sure the puller
motor has completely stopped
before switching from low
to high speed or high to low
speed. A puller ready light is
mounted in the electronics box
and will illuminate green when
the motor is ready for use.
DO NOT alter this cable puller.
Doing so will void the warranty.
Guards and safety features are
provided for your protection.
DO NOT use an extension cord longer than 100 ft. Extension
cord should be a minimum of 12 gauge wire with ground.
Wear eye protection when operating cable puller.
Inspect all components of the pulling system before beginning
any cable pull. This includes the pulling system ( cable puller,
boom, etc. ) and any accessories ( sheaves, swivels, pins, etc. )
Replace any worn or defective components.
Be careful during assembly and disassembly of the boom
components. Keep pins in place to avoid uncontrolled
movement of boom components. Have control of boom
components before removing any pins.
WARNING
DANGER
CAUTION
WARNING
DANGER
CAUTION
WARNING
DANGER
CAUTION
WARNING
DANGER
CAUTION
WARNING
DANGER
CAUTION
WARNING
DANGER
CAUTION
WARNING
DANGER
CAUTION
WARNING
DANGER
CAUTION
Figure 6b
Figure 6a
SIDE
VIEW
PULL
DIRECTION
MAXIMUM
10˚
MAXIMUM
10˚
OVERHEAD
VIEW
TO
OPERATOR
BLACK
ROLLER
PULL
DIRECTION
90˚
WARNING
DANGER
CAUTION
WARNING
DANGER
CAUTION

IMPORTANT SAFETY INFORMATION — CONTINUED
7
WARNING
When using one boom tube and nose unit, factory supplied boom tube may be replaced but
must meet the following specifications:
• Only use 3" schedule 40 pipe or 3"
rigid conduit
• Check sight holes to be sure boom tubes
are fully inserted. Then tighten 1/2-13 × 2"
hex bolt (user provided).
• DO NOT transport the puller on the carriage
with boom tubes other than the factory
supplied 3' and 4' tubes.
When using elbow unit, nose unit and both boom tubes, factory supplied boom
tubes may be replaced but must meet the following specifications:
• Only use 3" schedule 40 pipe or 3"
rigid conduit
• Check sight holes to be sure boom tubes
are fully inserted. Then tighten 1/2-13 × 2"
hex bolt (user provided).
• DO NOT transport the puller on the
carriage with boom tubes other than the
factory supplied 3' and 4' tubes.
WARNING
When using the Model #2281 chain mount, never tighten chain as shown in Figure
A. This causes side loading of the chain and can result in failure of the chain or
screw causing components to come loose and possibly cause serious injury or
death. Figure B shows the proper alignment of screw and chain for tightening.
N
O
OK
N
O
OK
Figure A Figure B
1/2-13 × 2"
Hex Head Bolt
3' min. to 10' max.
3' min. to 10' max.
3' min. to 10' max.
1/2-13 × 2"
Hex Head Bolt
1/2-13 × 2"
Hex Head Bolt
1/2-13 × 2"
Hex Head Bolt

MAJOR COMPONENTS — MODEL #100
8
MAJOR COMPONENTS LIST — MODEL #100
Component Listings – 10,000 Puller
ITEM # CATALOG # DESCRIPTION WEIGHT
1 1450 Cable Puller – 10,000 lb Capacity 119 lbs.
2 1710 Elbow Unit 43 lbs.
3 1840 (optional) Nose Unit 33 lbs.
3A 1840-S Nose Unit with Sheave 34 lbs.
4 1000 Mobile Carriage 75 lbs.
5 1190 Puller Mount 89 lbs.
6 1850 Boom Tube – 36" Long 13 lbs.
7 1860 Boom Tube — 48" Long 17 lbs.
8 198 Coupling – 2" 1.6 lbs.
9199 Coupling – 2 1/2" 1.9 lbs.
10 200 Coupling – 3" 2.4 lbs.
11 201 Coupling – 3 1/2" 3.8 lbs.
12 202 Coupling – 4" 4.3 lbs.
13 230 (optional) Coupling – 5" 4.8 lbs.
14 255 (optional) Coupling – 6" 5.5 lbs.
15 2280 (optional) Floor Mount and four 5/8" X 6"
wedge anchors 40 lbs.
16 2281 (optional) Chain Mount with chains 50 lbs.
17 259 (optional) Screw-on Coupling – 2" 2.1 lbs.
18 260 (optional) Screw-on Coupling – 2 1/2" 2.4 lbs.
19 261 (optional) Screw-on Coupling – 3" 2.9 lbs.
20 262 (optional) Screw-on Coupling – 3 1/2" 4.3 lbs.
21 263 (optional) Screw-on Coupling – 4" 4.8 lbs.
23
4
5
6
7
1
15
814
–17 21
–
16
3A
(optional)

9
GROUNDING INSTRUCTIONS
In the event of a malfunction or breakdown, grounding provides a path of
least resistance for electric current to reduce the risk of electric shock. The
Model 1450 puller is equipped with an electric cord having an equipment
grounding conductor and a grounding plug. Only connect the Model 1450
puller to a 20 amp GFCI protected receptacle which is properly installed and
grounded to meet all applicable electrical codes. DO NOT use an adapter.
DO NOT modify the plug provided. If it will not fit the receptacle, have the
proper receptacle installed by a qualified electrician.
Improper connection of the equipment grounding conductor can result in risk
of electric shock. The conductor with insulation having an outer surface that
is green with or without yellow stripes is the equipment grounding conductor.
If repair or replacement of the electric cord or plug is necessary, do not con-
nect the equipment grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if the grounding
instructions are not completely understood, or if in doubt as to whether
the Model 1450 Puller is properly grounded.
Use only 3-wire extension cords that have 3-prong grounding plugs and
3-pole receptacles that accept the Model 1450 puller's plug.
Repair or replace damaged or worn cord immediately.
This puller is intended for use on a circuit that has a receptacle that looks like
the one illustrated in Figure 9 above. The puller has a grounding plug that
looks like the plug illustrated in Figure 9A above.
P
L
UG
RE
C
EPTA
C
L
E
Figure 9 Figure 9A
WARNING
ELECTRIC SHOCK HAZARD! Only connect the Model 1450 Puller to a 20 amp GFCI
protected circuit. DO NOT modify the plug that is provided with the unit. Failure to
follow these warnings can result in serious injury or death.

10
ASSEMBLY INSTRUCTIONS
Planning the Pull
1. Referring to the major components list on page 8 make sure you have all
the components necessary to build a complete package.
2. Plan the pull to determine which components you will need.
Coupling Selection
The nose unit of the puller package is connected to the conduit using Current
Tools slip-in couplings or optional screw on couplings. From the information
in this section, choose and install a coupling that will meet your pulling
requirements.
Slip-In Couplings
Slip-In Couplings are provided for conduit sizes 2", 2 1/2", 3", 3 1/2" and 4".
5" and 6" couplings are available as an option.
Slip-In Couplings Procedure:
1. Match the coupling to the conduit size.
2. Install the correct size slip-in coupling into the coupling adapter located in
the nose unit by inserting the receiver plate into the coupling adapter until
the spring loaded pawl "snaps" into place. See Figures 10a through 10d.
Some components weigh more than 50 lbs. and will require more than one
person to lift, transport and assemble.
WARNING
10a 10c10b 10d
NOTE: To disassemble
couplings from coupling
adapter, pull the ring on
the back of the coupling
adapter.This will retract
the spring loaded pawl
and release the coupling.
10e

ASSEMBLY INSTRUCTIONS — CONTINUED
Slip-In Couplings Used to Straddle Conduit
Slip-In Couplings can be used to straddle the conduit. One advantage of this is
the couplings can be straddled on conduit sizes smaller than 2 1/2". However,
the largest conduit you can straddle using a slip-in coupling is 5" (by using the
6" optional slip-in coupling).
When using a slip-in coupling to straddle the conduit, the coupling must seat
against a concrete floor or similar structure capable of supporting 10,000 lbs. of
force.
Slip-In Couplings Used to Straddle Conduit Procedure:
1. Choose a coupling that is at least 1" larger than the conduit.
2. Place the coupling over the conduit. The conduit must NOT extend past the
end of the coupling. (See Figure 11a).
11
WARNING
Bottom of coupling must be seated against a structure capable of supporting 10,000 lbs.
CO
NDUIT MUST N
OT
EXTEND PA
S
T END
O
F
CO
UPLIN
G
CO
NDUI
T
SLIP-IN
CO
UPLIN
G
(
SHOWN STRADDLING
CONDUIT
)
STRU
C
TURE
C
APABLE
O
F SUPP
O
RTING
10,000 LBS
Figure 11a

12
ASSEMBLY INSTRUCTIONS — CONTINUED
Screw-On Couplings
Screw-On Couplings, which thread onto the end
of Rigid or IMC conduit, are optional for conduit
sizes 2", 2 1/2", 3", 3 1/2" and 4".
Screw-On Couplings Procedure:
1. Match the coupling to the conduit size.
2. Thread coupling onto the conduit until tight.
Then, slightly back off coupling until the
coupling receiver plate faces the direction
where the puller will be positioned. See
Figure 12.
3. Install the correct size coupling into the
coupling adapter located in the nose unit by
inserting the receiver plate into the coupling
adapter until the spring loaded pawl "snaps"
into place. See Figures 10a through 10d.
WARNING
Thread Screw-On Coupling onto conduit a minimum of 4 full turns. Inspect
the conduit threads to make sure they are in good condition.
WARNING
DO NOT use screw-on couplings when pulling in PVC conduit. Screw-on
couplings may detach and cause serious injury or death. When pulling in
PVC conduit, ONLY use slip-in couplings.
WARNING
NOTE: To disassemble couplings from coupling adapter, pull the ring
on the back of the coupling adapter.This will retract the spring loaded
pawl and release the coupling. (See Figure 10e).
RE
C
EIVER
PLATE
(
TURN TO FACE
CABLE PULLER )
CO
NDUI
T
Figure 12

ASSEMBLY INSTRUCTIONS — CONTINUED
Boom Assembly
WARNING
ALWAYS inspect pins to be sure they are
fully inserted through holes and have spring
clips properly attached. DO NOT substitute
any other object for factory supplied pins.
WARNING
ALWAYS check sight holes to ensure boom
tubes are fully inserted into receiver tubes.
Ensure all spring loaded boom pins snap
into place to securely hold the boom tubes.
WARNING
Some components weigh more than 50 lbs. and will require
more than one person to lift, transport and assemble.
Be careful during assembly and disassembly of the boom components. Keep
pins in place to avoid uncontrolled movement of boom components. Have
control of boom components before removing any pins.
Procedure:
1. Lock the two swivel casters on the carriage.
Using the boom height adjustment handle,
position the puller mount with the receiver
tube parallel to the ground. Insert the supplied
3' or 4' boom tube into the reciever tube. (See
Photo 13a). Pull the spring-loaded boom pin
located on the receiver tube and fully insert
boom tube until it completely fills the sight
hole in the back of the receiver tube. (See
Photo 13b & 13c). Rotate the boom tube until
one of the pre-drilled holes in the boom tube
locks into place with the spring-loaded boom
pin. Ensure the spring-loaded boom pin is
fully engaged in the boom tube hole before
proceeding to the next step.
NOTE: When using pipe other than the boom
tubes supplied by Current Tools, fully insert
the pipe or conduit and install a 1/2-13 × 2"
bolt (user provided) into the threaded nut
on the side of the receiver tube and tighten
against the boom tube. (See photo 13C).
13
13a
13b
13c
Sight Hole
Threaded
Nut
Receiver
Tube

ASSEMBLY INSTRUCTIONS — CONTINUED
14
2. If only one boom tube is needed, slide the Model
#1840-S nose unit (or #1840 optional nose unit)
onto the boom tube you installed in Step #1. (See
Photo 14a). Determine the type of pull to be made
(up pull, down pull, side pull) and turn the nose
unit accordingly. Pull the spring-loaded boom pin
located on the nose unit and fully insert the nose
unit until it completely fills the sight hole. (See
Photo 14b). Rotate the nose unit until the spring-
loaded boom pin locks it into the proper position
for the pull. Ensure the spring-loaded retainer
pin is fully engaged in the boom tube before
proceeding to the next step.
3. Choose the correct size coupling for the size
conduit that you will be pulling in and install it
into the coupling adapter on the nose unit. (See
coupling selection on pg. 10).
4. To insert the coupling into the conduit, unlock
the two swivel casters on the carriage and position the cable puller near the pull
sight. Using the boom height adjustment handle, raise or lower the boom until
the slip-in coupling fully seats in the conduit. The coupling is fully seated when
the coupling ring makes contact with the
conduit you are pulling in. (See Photo 14c).
It may be necessary to adjust the angle
of the coupling so that it seats properly in
the conduit. To do this, remove the spring
clip from the angle adjustment pin on the
nose unit, remove pin, and adjust the angle
of the coupling. When the correct angle is
achieved, re-insert the pin and secure with
the spring clip.
5. The Puller Mount offers a
patented feature known as
the that gives
the Puller Mount the ability
to swivel approximately 45
degrees in two directions. This
allows the puller to be used
in tighter spaces. To use the
, pull down
on the spring loaded retainer
pin located under the puller
mount and swivel the puller
as needed (see photo 14d).
Once the pull is completed
and you are ready to transport
the puller, return the puller
mount to the center position
and ensure the spring loaded
retainer pin snaps into place.
14a
14b
14c
14d
Sight Hole
Spring loaded
retainer pin
Coupling
Ring
Coupling
Ring
Nose Angle
Adjustment Pin

ASSEMBLY INSTRUCTIONS — CONTINUED
15
15d
15e
If more reach is needed, an extra boom tube
is provided. To install, continue assembly
instructions as follows:
NOTE: The extra boom tube can be stored on the
lower half of the carriage frame and secured with
the provided locking screw.
6. Remove the nose unit from the boom tube you
installed in Step #1. Slide the Model #1710 elbow
unit onto the end of the boom tube as shown in
Photo 15a. Pull the spring-loaded boom pin on
the elbow unit and fully insert the elbow unit until
it completely fills the sight hole. (See Photos 15b
& 15c). Rotate the elbow unit until the spring-
loaded boom pin locks it into the proper position
for the pull.
7. Slide the additional boom tube into the elbow
unit. Pull the spring-loaded boom pin on the
elbow unit and fully insert the additional boom
tube until it completely fills the sight hole. Rotate
the boom tube until the spring-loaded retainer pin locks it into position.
(See Photo 15d).
8. Refer to step #2 in the assembly instructions section and install the model #1840-S
nose unit (or #1840 optional nose unit) on the end of the additional boom tube
(see photo 15e).
9. If angle adjustment is needed, remove the spring clip from the elbow unit angle
adjustment pin, remove the pin and adjust the angle to the desired degree. When the
correct angle is achieved, re-insert the pin and secure with the spring clip.
10. You are now ready to pull cable.
11. If more reach is required, both the 3' and 4' lengths of factory supplied boom tubes
may be replaced with up to 10' lengths of 3" rigid conduit or 3" schedule 40 pipe. ONLY
use 3" rigid conduit or 3" schedule 40 pipe for boom tubes. NEVER substitute any other
size or type of conduit or pipe for boom tubes. NEVER replace factory supplied boom
tubes with shorter boom tubes.
NOTE: The weight of boom sections longer than the factory supplied booms will
require manual assistance to use the boom height adjustment handle.
IN ADDITION, screw-on couplings may be necessary to support the boom and
prevent it from falling.
15b 15c
Sight Hole
15a
Elbow Unit Angle
Adjustment Pin

COMMON SET UPS
16
Down Pull Side Pull
Up Pull Up Pull using RotaBoom™
feature and one boom tube
Down Pull using elbow
unit and nose unit with
RotaBoom™feature
WARNING
When using one boom tube and nose unit, factory supplied boom tube may be replaced but must meet
the following specifications:
When using elbow unit, nose unit and both boom tubes, factory supplied boom tubes may be replaced
but must meet the following specifications:
1/2-13 × 2"
Hex Head Bolt
3' min. to 10' max.
3' min. to 10' max.
3' min. to 10' max.
1/2-13 × 2"
Hex Head Bolt
1/2-13 × 2"
Hex Head Bolt
1/2-13 × 2"
Hex Head Bolt
• Only use 3" schedule 40 pipe or 3"
rigid conduit
• Check sight holes to be sure boom tubes are fully
inserted. Then tighten 1/2-13 × 2" hex bolt (user
provided).
• DO NOT transport the puller on the
carriage with boom tubes other than the factory
supplied 3' and 4' tubes.
• Only use 3" schedule 40 pipe or 3"
rigid conduit
• Check sight holes to be sure boom
tubes are fully inserted. Then tighten
1/2-13 × 2" hex bolt (user provided).
• DO NOT transport the puller on the carriage with boom tubes
other than the factory supplied 3' and 4' tubes.

TRANSPORT INFORMATION
17
The Mobile Carriage is designed to
easily move the Pulling Assembly from
location to location.
To Prepare for Transport
Before moving, use the boom height
adjustment handle and raise the boom
tube as shown in Figure 17. If both
sections of the standard boom tubes are
installed, remove the elbow unit angle
adjustment pin and rotate the forward
section down as far as possible (See
Figure 17). Reinstall the elbow unit angle
adjustment pin. DO NOT transport with
boom tubes longer than the factory
supplied 3' and 4' sections.
NOTE: ALWAYS return the puller mount
to the center position and ensure the
spring loaded retainer pin snaps
into place prior to transport.
WARNING
• Tip Hazard — DO NOT lean unit more than 10°.
• DO NOT transport with boom tubes longer than
the factory supplied 3' and 4' sections.
• Only transport on firm, smooth surfaces.
• Keep unit under control when transporting.
Figure 17

FLOOR/CHAIN MOUNT
18
The Model #2280 floor mount and #2281 chain mount are made to fit the
Current Tools Model #1450 Cable Puller and can be mounted using two
different procedures as noted on pages 18 through 22.
PROCEDURE #1
Mounting to a concrete floor
(Model #2280 floor mount)
Safety Information
1. ALWAYS mount to a smooth,
flat concrete floor with a
minimum 3000 psi rating.
2. Mount only to a concrete floor.
NEVER mount to cinder blocks,
brick, etc.
3. Wedge anchors must be at least
12" away from edge of concrete.
4. ALWAYS use new anchors.
NEVER REUSE ANCHORS.
5. Use only 5/8" x 6" wedge anchors or equivalent with a tension and shear
rating of 2,500 lbs. (Current Tools part #8045-3)
6. ALWAYS wear eye protection when installing anchors.
WARNING
ALWAYS place the Model #2280 floor mount close to the conduit. This will
reduce the possibility of injury should the rope break. See Figure 18a.
Figure 18a
WARNING
DANGER
CAUTION
PLACE CLOSE TO CONDUIT

19
FLOOR/CHAIN MOUNT — CONTINUED
The pulling direction should ALWAYS be parallel to the base of the floor
mount. See Figure 19.
CORRECT
PULLING
DIRECTION
mounting chain
handle hole
capstan
mounting chain
handle hole
floor mount
holes (4 places)
Figure 19
Installation Instructions
1. Wear safety glasses.
2. Follow the safety instructions provided by the drill manufacturer.
3. Use only 5/8" diameter solid carbide tipped bits that meet ANSI B94-12.
4. Using the floor mount as a template, drill four 5/8" holes a minimum of
6" deep but not closer than 1 1/4" to the bottom (opposite surface) of the
concrete. Be sure to drill the holes perpendicular to the work surface and
do not ream the holes or let the drill bit wobble.
5. Clean the holes with compressed air and a wire brush. Clean holes are
necessary for proper performance.
6. Assemble the washer and nut on the anchor so the top of the nut is flush
with the top of the anchor.
7. Next, drive the 4 wedge anchors through the 4 floor mount holes (See
Figure 19 and 20a) and into the concrete holes, making sure the nut and
washer rests solidly against the floor mount.
8. Tighten the anchors with a torque wrench to 75-90 ft. lbs.
NOTE: If anchor spins, pull up on the anchor using the claw end of
hammer and then torque. If spinning still occurs, DO NOT use this
location; reposition the floor mount and repeat this installation procedure.
9. Install model #1450 puller onto the floor mount by lowering the puller
over the floor mount and inserting the puller mount pins (see Figure 20b).
Secure the puller mount pins with spring clips. NOTE: The puller MUST be
mounted onto the floor mount with the capstan on the same side as the
mounting chain handle holes (see Figure 19).

20
FLOOR/CHAIN MOUNT — CONTINUED
Tandem Pulling
If the amount of pulling force required to make a pull exceeds the load rating
for a single cable puller, two cable pullers may be used in tandem to make
the pull. (See Figure 20c below). Be sure to use a separate rope and set of
accessories for each cable puller. Each set of rope and accessories should
meet or exceed each cable pullers maximum pulling force.
Figure 20c
Floor Mount Anchor Holes Installing Puller on Floor Mount
Figure 20a Figure 20b