Curtis DYNA-FOG DYNA-JET L30 2 Series User manual

Model L30, Series 2Electric ULV Sprayer
(Click to access www.dynafog.com)
Installation, Operation and Maintenance Manual
17335 US 31 North PO Box 297 Westfield, In 46074 USA
Ph: 317.896.2561 Fax: [phone]
Rev. 11-2013

2
Dear Valued Customer:
Congratulations on purchasing one of the most advanced Sprayers in the world.
This product originated from years of experience in ground and aerial spraying combined with ideas
and suggestions provided by people like you. The technology utilized by the Dyna-Jet L30 has long
been the standard method for producing spray droplets in the aircraft spraying industry and has
proven to be very efficient and reliable. To ensure that you get the maximum performance and
safest operation from the machine, we recommend that you first read and understand the contents of
the Installation, Operation and Maintenance Manual and all of the Cautions and Warnings contained
in the manual and on the machine itself. Properly maintained, the Dyna-Jet L30 will provide you with
years of reliable service.
If for any reason you have questions or comments concerning the
Dyna-Fog product you can contact us in any of the following methods:
Internet: www.dynafog.com (click to access our web site now)
Telephone Support: 317.896.2561
Fax: [phone]
Mailing Address: Curtis Dyna-Fog, Ltd.
17335 US 31 North
P.O. Box 297
Westfield, Indiana 46074 USA
Thank you for choosing Dyna-Fog 

 .
2000-2014 Copyright Curtis Dyna-Fog, Ltd., All Rights Reserved
Dyna-Fog, Dyna-Trax and Synchroflow are either Trademarks or Registered Trademarks of Curtis Dyna-Fog, Ltd.
Aire-Mate is a registered trademark of Aire-Mate, Inc.
Adobe is a registered trademark of Adobe Systems, Inc.

3
WARRANTY INFORMATION................................................................................................................................................. 4
PDF FILE FORMAT................................................................................................................................................................ 5
CAUTIONS AND WARNINGS................................................................................................................................................ 7
FOREWORD ........................................................................................................................................................................... 8
DESCRIPTION OF DESIGN AND OPERATION ................................................................................................................... 8
SYSTEMS DIAGRAM ............................................................................................................................................................... 9
INSTALLATION, CALIBRATION AND OPERATION.......................................................................................................... 10
MACHINE INSTALLATION ...................................................................................................................................................... 10
BATTERY POWER SOURCE .................................................................................................................................................. 10
For Stand Alone Operation-Not connected to vehicle charging system, recharging required .................................... 10
For Vehicle Mounted Operation - For continuous operation connected to vehicle charging system........................... 11
BATTERY CHARGING TIPS.................................................................................................................................................... 12
BATTERY VOLTMETER ......................................................................................................................................................... 13
PUMP CALIBRATION................................................................................................................................................................................... 14
FLOW RATE TABLE.............................................................................................................................................................. 14
OPTIONAL VARIABLE-FLOW-CONTROL ................................................................................................................................. 15
OPERATION ........................................................................................................................................................................ 16
DYNA-TRAX GPS OPTION................................................................................................................................................... 17
FLUSHING ............................................................................................................................................................................ 18
PREVENTATIVE MAINTENANCE SCHEDULE .................................................................................................................. 19
CLEANING THE ATOMIZER'S POROUS SLEEVE ............................................................................................................ 20
ELECTRICAL WIRING DIAGRAM (L30, SERIES 2)........................................................................................................... 21
TERMINAL STRIP WIRE CONNECTION DIAGRAM .......................................................................................................... 22
CONNECTING THE DYNA-JET L30 TO THE VEHICLE ELECTRICAL SYSTEM............................................................. 23
MAJOR COMPONENT DIAGRAM AND PARTS LISTING (L30) ....................................................................................... 24
ATOMIZER ASSEMBLY (L30) ................................................................................................................................................ 26
REMOTE CONTROL ASSEMBLY (L30).................................................................................................................................... 27
PUMP ENCLOSURE ASSEMBLY (L30).................................................................................................................................... 28
PUMP/BRACKET ASSEMBLY (L30)........................................................................................................................................ 30
BLOWER HOUSING ASSEMBLY (L30) .................................................................................................................................... 32
ACTUATOR ASSEMBLY......................................................................................................................................................... 34
FORMULATION TANK ASSEMBLY........................................................................................................................................... 35
FLUSH TANK ASSEMBLY ...................................................................................................................................................... 36
PLUMBING DIAGRAM (L30) .................................................................................................................................................. 37
FORMULATION FILTER ASSEMBLY (L30) ............................................................................................................................... 3 8
3-WAY VALVE ASSEMBLY .................................................................................................................................................... 3 9
2-WAY VALVE ASSEMBLY..................................................................................................................................................... 4 0
PUMP ENCLOSURE WIRING DIAGRAM (L30).......................................................................................................................... 41
REMOTE CONTROL BOX SCHEMATIC (L30, SERIES 2)........................................................................................................... 42
MAINTAINING THE L30 ATOMIZER ................................................................................................................................... 43
MACHINE MOUNTING DIAGRAM ...................................................................................................................................... 44
CONVERSION CHART ........................................................................................................................................................ 46
(Cyberdyne Version)

4
Warranty Information
To assure prompt service and receive future Service Bulletins, complete the Warranty
Registration Form that is contained on the CD received with your machine. Once complete,
the form can either be printed and then Faxed to: 317.896.3788. Alternatively you can fill out
the Warranty Registration Form by visiting www.dynafog.com.
LIMITED WARRANTY
Curtis Dyna-Fog, Ltd. (“Seller”) warrants that the machines it sells will be free of defects in
workmanship and material under normal use and service (as described in the operating manual) for a
period of (1) one year from the date of purchase from Seller or its authorized distributor. Seller’s
obligation under this Warranty is limited to replacing or repairing, free of charge (other than
transportation charges or duties which shall be borne by Purchaser) any defective part or parts of the
machine that were manufactured by Seller which are returned to Seller at Westfield, Indiana or are
returned to the distributor from whom Purchaser purchased the machine if such distributor is an
authorized repairing distributor. Components, such as blowers, not manufactured by Seller will carry
only the warranty of the manufacturer of such component and Seller shall have no liability whatsoever
for any defect in any component not manufactured by Seller. Correction in the manner provided
above shall constitute a fulfillment of all liabilities of Seller in any respect to the machines. THE
FOREGOING WARRANTY AND THE OBLIGATIONS AND LIABILITIES OF SELLER
THEREUNDER ARE EXCLUSVIE AND IN LIEU OF AND PURCHASER HEREBY WAIVES ALL
OTHER REMEDIES, WARRANTIES, GUARANTEES OR LIABILITIES, EXPRESS OR IMPLIED,
ARISING BY LAW OR OTHERWISE (INCLUDING WITHOUT LIMITATION ANY OBLIGATIONS OF
THE SELLER WITH RESPECT TO FITNESS, MERCHANTABILITY AND CONSEQUENTIAL
DAMAGES) OR WHETHER OR NOT OCCASIONED BY SELLER’S NEGLIGENCE. THIS
WARRANTY SHALL NOT BE EXTENDED, ALTERED OR VARIED EXCEPT BY A WRITTEN
INSTRUMENT SIGNED BY SELLER AND PURCHASER. If a Warranty Registration Form is not
returned to Seller (or, in the case of purchases outside of the United States and Canada, to the
importing distributor) within thirty (30) days of purchase, proof of purchase must be provided to Seller
(or, in the case of purchases outside of the United States and Canada, to the importing distributor)
when submitting the machine for repair. If the date of purchase is not so established, Seller will
return to Purchaser, at Purchaser’s expense, the machine unless payment arrangements are made
for the repair of the machine at the Seller’s then-current prices.
Cleaning the Atomizer Assembly and electrically powered components in a manner other than what is
described in this manual can cause damage and will prevent the items from being covered under this
warranty. Disassembly of the Atomizer will void its warranty. See the section on “Maintaining The
Atomizer” in this manual. To assure prompt service, obtain authorization from Curtis Dyna-Fog, Ltd.
prior to returning any item for warranty evaluation.
Using this machine in a manner other than what
is described in this manual will void the warranty.

5
PDF File Format
In an effort to create an "Instruction Manual" that could be universally accessed by all users, this
document was created as a .pdf file using Adobe software. To be able to view and print this file
you must have a copy of Adobe Acrobat Reader installed on the PC. To obtain a free copy of
Acrobat Reader or to upgrade the existing copy go to www.adobe.com on the Internet or click on the
following hyperlink: http://www.adobe.com/products/acrobat/readstep.html. Adobe Acrobat is
available to be downloaded in 54 different languages.
To provide you with the most current information, this manual contains several "hyperlinks" that when
clicked will try to access an internet web page or another page in this manual containing more
information on the particular subject matter. The PC you are using must be connected to the Internet
to access these hyperlinks. To test your Internet connection, click on the following Curtis Dyna-Fog
logo to go to the www.dynafog.com web site.
Adobe is a registered trademark of Adobe Systems Incorporated.
Dyna-Fog, Dyna-Jet, Dyna-Trax and Synchroflow are trademarks or registered trademarks of Curtis Dyna-Fog, Ltd.

Machine Specifications (Dyna-Jet L30, Series 2)
Atomizer Type High Speed Rotary, 2-stage Porous Media,
Vertical remote control adjustment o 55o,
Horizontal manual adjustment o 360o
Atomizer Motor 12 Volt DC, Brushless, High-Speed Shielded Bearings
Droplet Size Designed to meet or exceed all existing labels or Vector Control.
Producing approximately 90% o droplets less than 20µ VMD*
Pumping System Positive Displacement, FMI Piston Pump, Ceramic Piston,
Stainless Steel Pump Housing (0-20 oz/min, 0-591 ml/min)
Machine Current Draw 25 Amps (Blower, Atomizer & Pump operating)
Blower Per ormance 1350 Cu. Ft./Min ( 38.2 Cu. M./Min), Sealed, Ball Bearing Motor
Noise Level 69 dba (at loudest point)
Battery 12 Volt Heavy-Duty Lead Acid, Marine Deep Cycle, Group 36, 100
Minute Reserve Capacity, 750 CCA, Water resistant enclosure,
Stainless Steel Sa ety Restraints, Coiled Cell Technology
Remote Control Features: Machine ON/OFF, Spray ON/OFF, Formulation/Flush
Selector, Blower Angle Adjustment, Digital Battery Meter,
accumulative Hour meter. Backlit switches.
Tanks
Formulation (Chemical) 15 US Gal. (57 l), Translucent HDPE with lockable cap and spill tray.
Flush 1 US Gal (3.8 l), Translucent HDPE
Frame/Housing Materials Anodized aluminum rame, Powder coated Aluminum Housing,
Powder-coated stainless steel blower base.
Stainless steel asteners
Machine Weight
Empty (less battery) 105 lbs. (47.6 kg)
Base Frame Dimensions Length x Width x Height
34" (85 cm) 24" (60 cm) 2.5" (6.4 cm)
Machine Outside Dimensions 44" (112 cm) 29" (74 cm) 39" (99 cm)
Shipping Dimensions 46" (117 cm) 36 (91 cm) 46.5 (118 cm)
Shipping Weight 205 lbs. (92.9 kg)
W/Battery 250 lbs. (113.3 kg)
Other Features Atomizer Dust Cover (Standard) Speci y P/N-65253
Water Resistant Machine Cover (Optional) Speci y P/N-63168
* Larger droplet sizes can be achieved using the optional larviciding head.
6

7
CAUTIONS and WARNINGS
Read and thoroughly understand the Cautions and Warnings contained throughout this
manual, on the machine and on the Formulation manufacturer's label. Failure to comply with
all Cautions and Warnings could result in severe bodily injury or death.
¾Never operate the machine with the Atomizer Guards removed and always wear safety goggles
when standing near the machine. Do not stand directly to the side of or in front of the atomizer
during operation. The atomizer rotates at high speed. In the event of breakage, atomizer
components can produce high forces that can cause severe damage.
¾Periodically inspect the atomizer sleeve for signs of fracturing or loosening. If an audible change
is detected or if you notice a difference in vibration during operation, shutoff the machine
immediately. Changes in sound and vibration are signs of loosening or fractured components!
¾Keep all loose articles of clothing, jewelry, hair, etc… away from Blower Housing and Atomizer.
¾Do not operate machine in enclosed areas for a period longer than the formulation label allows.
¾Route all electrical connections safely away from sharp edges and flammable materials that could
ignite if wires were cut and produced sparks. Protect the outside wire casing from sharp edges
(sheet metal, etc…) when routing the electrical wires through the vehicle to prevent an accidental
short circuit.
¾Always mount the machine securely to the bed of the vehicle as described in this manual.
¾Always wear OSHA approved protective clothing, gloves, safety glasses and respirator when
handling formulations to be sprayed with this machine.
¾Understand any dangers of the formulation being used and what to do in case of an accident
involving the formulation.
¾Make sure battery connections are tight. Loose connections will cause poor performance and
could cause overheating of the machines electrical system.

Foreword
Because of its effectiveness the application of insecticides remains the predominate method by which
man attempts to control the size of insect populations. Due to environmental and economical
reasons, it is desirable to treat a given area with the least amount of insecticide that has been
determined to be effective. The most efficient method is to break up the liquids into fine droplets and
distribute these over the target area. With the Dyna-Jet L30, there are literally several billion droplets
produced from each ounce (30 ml) of liquid. These billions of small droplets (5-25 Microns) remain
suspended in the air for long periods of time allowing them to be effective longer. This type of spray
technology is known as "Cold Fogging" or "ULV Spraying". The term ULV is the acronym for Ultra-
Low-Volume, the name given to the technology used to treat areas with small amounts of chemical in
concentrate form. The World Health Organization defines ULV as: “the rate of product being applied
at less than 5 liters per hectare”. Click on the following link to see more information about ULV and
Spraying vs. Thermal Fogging on the Dyna-Fog website: www.dynafog.com/about/fogging/
Description of Design and Operation
The Dyna-Jet was designed to be the highest quality, quietest operating ULV machine in the world.
The quiet operation, lightweight, and electrical design enable the Dyna-Jet L30 to be used for virtually
any application requiring indoor or outdoor space spraying. This machine was designed to dispense
formulations at flow rates of up to 14 oz/min (414 ml/min) via a precision FMI Pumping System. The
FMI pump (standard on the Dyna-Jet L30) is capable of producing up to 20 oz/min (591 ml/min).
Consult Curtis Dyna-Fog for applications requiring more than 14 oz/min. When equipped with the
Radar Syncroflow™, pump flow rate is automatically controlled in relationship to vehicle speed
without changing the pump setting. Formulation is fed from the FMI pump through a 3-way
Formulation/Flush selector valve and into the rotary atomizer rotating at a high rate of speed.
Atomizer speed is controlled by a closed loop circuitry to ensure constant and steady operation. A
digital tachometer/hour meter mounted on the machine enables monitoring the atomizer speed and
accumulated machine run time. Once inside the rotary atomizer, the formulation goes through
sequential stages of reduction until it enters the rotating porous media. Extremely high centrifugal
force shears the liquid into sub-20 micron size droplets. Once produced, the droplets are carried
away from the machine by a high-flow axial blower. A unique feature of the Dyna-Jet L30 is that the
direction of the atomizer discharge can be changed at the machine horizontally 360o, or from the
Remote Control vertically 55o. Once air born, natural wind currents enable the spray droplets to drift
toward their intended target. The rugged and compact Remote Control features lighted switches and
a digital battery meter for constant monitoring of battery level during day or night.
8

Systems Diagram
Dyna-Jet L30, Series 2
US and Foreign Patents Pending
Systems Diagram
Dyna-Jet L30, Series 2
US and Foreign Patents Pending
.

Installation, Calibration and Operation
Machine Installation
The Dyna-Jet L30 is shipped on a heavy-duty skid for easy transportation. Also, the mounting rails
that secure the machine to the skid are designed to be permanently mounted in the vehicle. Always
use corrosion resistant bolts, flat washers, lock washers and lock nuts to secure the machine to the
Mounting Brackets and the Mounting Brackets to the vehicle (see page 44).
Battery Power Source
For Stand Alone Operation-Not connected to vehicle charging system, recharging required
The Dyna-Jet L30 is designed to be operated using a 12 Volt deep-cycle RV/Marine battery with at
least a 165 minute reserve capacity. DO NOT USE A STANDARD GRADE AUTOMOTIVE
BATTERY. A DEEP CYCLE BATTERY MUST BE USED. For continuous operation you must have
your machine connected to the vehicle charging system. If the machine is not connected to the
vehicle charging system, the machine will operate for 1-2 hours using a fully charged battery with at
least a 115 amp hour capacity. A deep-cycle battery with the following specifications will best handle
repeated charging and discharging:
Cranking Amps: 750
Reserve Capacity: 180
Amp Hour: 115 (deep-cycle battery)
IMORTANT
For added safety and extended battery life, your machine is equipped with a battery enclosure and
stainless steel battery restraint mounted onto the machine. Place the battery in the enclosure, secure
the restraint and connect the battery cables as follows:
WARNING
Always observe the polarity of the battery cables before
connecting to the battery. The RED lead connects to the battery (+) terminal
post, the BLACK lead connects to the battery (-) terminal post.
Curtis Dyna-Fog, Ltd. can supply a
quality deep-cycle battery. Click on
the following link and specify ordering
Part Number- (65336)
http://www.dynafog.com/contact.html
Note: The battery you purchase may be "Shipped Dry" and therefore will need to
have battery acid added. If this is the case, read and follow the recommended
filling and charging procedures given by the battery manufacturer before
attempting to connect the battery to the sprayer.
10