CustomCrimp HS-150 User manual

HS-150 / HS-300 / HS-500 HS Hose Saws Series
Updated 06/02/2017
HS HOSE SAWS SERIES OPERATORS MANUAL
The features found on these rugged, HS-150 / HS-300 / HS-500 HS hose saws
series and the accessories included make it the best value of any hose saw in its
class.
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HS-150 / HS-300 / HS-500 HS Hose Saws Series
2
SAFETY PRECAUTIONS
MODELS COVERED
This manual is applicable to different variations of the CUSTOMCRIMP® HS Series Hose Saws.
• READ INSTRUCTIONS AND IDENTIFYALL COMPONENT PARTS BEFORE USING HOSE SAW.
• MOUNT THE HS-150, HS-300, OR HS-500 HOSE SAW ONASTURDY WORKBENCH.
• ALLOW THE BLADE TO REACH FULL SPEED BEFORE STARTINGACUT.
• PERIODICALLY EXAMINE THE BLADE FOR CRACKSAND / OR BROKEN TEETH.
• REPLACE IF NECESSARY.
• KEEP BOTH HANDS AWAY FROM THE CUTTING BLADE.
• DO NOT REMOVE OR DEFEATANY OF THE GUARDS OR SAFETY FEATURES OF THE SAW.
• ALWAYS WEAR EYE PROTECTION, DUST MASK, AND PROTECTIVE GLOVES.
SAFETY PRECAUTIONS
! !

HS-150 / HS-300 / HS-500 HS Hose Saws Series
3
SAFETY PRECAUTIONS-----------------------------------------------------------------------------------------------------2
HS HOSE SAWS SERIES & TECHNICAL DATA---------------------------------------------------------------------------------------------4
INITIAL SET UP-------------------------------------------------------------------------------------------------------------------------------------5
HS-150 / HS-300 / HS-500 INCLUDED TOOLING----------------------------------------------------------------------------------------6
HS-150 / HS-300 / HS-500 OPTIONAL PARTS----------------------------------------------------------------------------------------------7
HS-150 / HS-300 / HS-500 BLADE AWARENESS-------------------------------------------------------------------------------------------9
HS-150 / HS-300 / HS-500 HOSE HELPER SET UP---------------------------------------------------------------------------------------10
HS-150 / HS-300 / HS-500 HOSE BENDING PINS SET UP-----------------------------------------------------------------------------11
HOW TO CHANGE THE SAW BLADE--------------------------------------------------------------------------------------------------------12
HOW TO INSERT THE VACUUM ATTACHMENT---------------------------------------------------------------------------------------14
INSTALLATION & SET UP OF THE HS-300 / HS-500 MISTER KIT----------------------------------------------------------------15
ADJUST AIR PRESSURE & OIL DROPS---------------------------------------------------------------------------------------17
HS-150 / HS-300 / HS-500 REPLACEMENT ACCESSORIES-------------------------------------------------------------------------18
COMPONENT PARTS BREAKDOWN--------------------------------------------------------------------------------------------19
CUSTOMCRIMP® “NO-NONSENSE” WARRANTY STATEMENT---------------------------------------------------------------24
CUSTOMCRIMP® CONTACT INFORMATION--------------------------------------------------------------------------------------25
TABLE OF CONTENT

HS-150 / HS-300 / HS-500 HS Hose Saws Series
4
HS HOSE SAWS SERIES TECHNICAL DATA
HS-150 12VDC HOSE SAW SERIES
AVAILABLE MOBILE HOSE SAWS
HS-150 24VDC HOSE SAW SERIES
These rugged, HS-150 / HS-300 / HS-500 dependable saws offer features not found on other saws. Choose the one
with the capacity and features which meet your individual requirements.
HS-150 HS-300 HS-500
1-¼" 4SP 2" 2 Wire 2" 6SP
L: 28-¾" x W: 21" x H: 12-¼" L: 29-¾" x W: 26-¾" x H: 16" L: 29-¾" x W: 26-¾" x H: 16"
Weight: 70 lbs Weight: 120 lbs Weight: 120 lbs
Power: 1HP/230V/1Phase (Standard)
1HP/110V/1Phase (Optional)
1HP/12VDC/24VDC (Optional)
Power: 3HP/230V/3Phase (Standard)
3HP/480V/3Phase (Optional)
3HP/230V/1Phase (Optional)
Power: 5HP/230V/3Phase (Standard)
5HP/480V/3Phase (Optional)
5HP/230V/1Phase (Optional)
Ideal for on-site service where electricity is not available.
For more information contact customcrimp® customer service.

HS-150 / HS-300 / HS-500 HS Hose Saws Series
5
INITIAL SET UP
• Mount your HS Series Hose Saw on a sturdy workbench in a
well-lit area. Workbench should be able to support the hose saw
weight.
• Check electrical circuit to be certain that it matches the hose
saw requirements shown on the tag attached to the hose saw
cord.
DO NOT USEAN EXTENSION CORD OR RUN FROM
PORTABLE POWER SOURCES AS LOW VOLTAGE CAN
DAMAGE THE MOTOR.
• Check to be certain that the blade rotates in the direction of
the arrow shown on the motor housing.
Note: Blade also has a rotation arrow.
Note: New blades must be properly conditioned to assure
long life and clean cuts. For the first ten cuts, feed the blade
slowly through a medium size hose. This will properly break
in and condition the blade for long life.
FOLLOW THESE STEPS BEFORE YOU USE YOUR HS SERIES
HOSE SAW FOR THE FIRST TIME.

HS-150 / HS-300 / HS-500 HS Hose Saws Series
6
HS-150 / HS-300 / HS-500 INCLUDED TOOLING
• Counter
Included only for HS-300/HS-500 Series.
Not available for HS-150.
A resetable counter makes it easy to keep track of
the number of cuts made.
• 1 ¼" Vacuum Adapter
(For 2 ½” shop vac, or vacuum accessories).
Included for all HS-150 / HS-300 / HS-500 Series.
Vacuum port allow attachment of vacuum system to keep
saw and work space clean.
• Hose Bending Pins
Included for all HS-150 / HS-300 / HS-500 Series.
Hose Bending Pins prevent the blade from binding during
a cut.
• Serrated Blade (General Purpose)
Included for all HS-150 / HS-300 / HS-500 Series.
Is an aggressive, universal blade that cuts multi-spiral and
braided hose very well.
• Hose Helper
Included only for HS-300 / HS-500 Series.
Not available for HS-150.
A “Hose Helper” attachment for the HS-300 & HS-
500 prevents the hose from being drawn back during
a cut and gives the operator the ability to more
precisely control the cut length. The “Hose Helper”
can be mounted on either end of the saw.

HS-150 / HS-300 / HS-500 HS Hose Saws Series
7
• Mister Hose Assembly
Optional only for HS-300 / HS-500 Series.
Not available for HS-150.
The mister sprays a fine mist of air tool oil on the saw blade
for longer blade life and cleaner cuts.
• Hose Channel System
Available in 5 foot sections only for HS-300 / HS-500 Series.
The Hose Channel System both measures and supports the
hoses up to 2 inch diameter as they are being cut.
• Mobile Cart
Optional for all HS-150 / HS-300 / HS-500 Series.
HS hose saw model, can be mounted on the mobile cart for
easy moving around the shop.
Mobile Cart comes with (2) lockable swivel casters.
The HS-500 Series hose saw is shown, mounted on the mobile
cart with the hose helper and hose channel installed.
HS-150 / HS-300 / HS-500 OPTIONAL PARTS

HS-150 / HS-300 / HS-500 HS Hose Saws Series
8
• Double Bevel Blade with SS Slots
Available for all HS-150 / HS-300 / HS-500 Series.
• Scalloped Blade (General Purpose)
Available for all HS-150 / HS-300 / HS-500 Series.
HS-150 / HS-300 / HS-500 OPTIONAL PARTS
Hose Saw Model Blade Type Blade Size Diameter Arbor Size Part Number
HS-150 Serrated (Included) 10 inch 1 inch 103502
Scalloped (Available) 10 inch 1 inch 104034
Double Bevel w/ SS Slots (Available) 10 inch 1 inch 104050
HS-300 & HS-500 Serrated (Included) 12 inch 1 inch 103187
Scalloped (Available) 12 inch 1 inch 104033
Double Bevel w/ SS Slots (Available) 12 inch 1 inch 102210
For more, information contact customcrimp® customer service.

HS-150 / HS-300 / HS-500 HS Hose Saws Series
9
Note: New blades must be properly conditioned to
assure long life and clean cuts. For the first ten cuts,
feed the blade slowly through a medium size hose.
this will properly break in and condition the blade for
long life.
Note: The hose should begin to bend before contacting
the blade. This will increase blade life and keep the
hose from tearing and deforming.
Note: Once the blade and motor reach full RPM apply
steady downward pressure on the handle in order to force
the hose into the blade. Do not apply enough force to stall
the blade, and ease up on the pressure before the blade
completes the cut. This will keep from separating the wires
as the blade exits the hose.
Note: The edges of the blade may appear to be dull.
This does not mean that the blade is not effective.
As long as the blade is still giving clean cuts, do not
replace the blade.
NOTE: PAY CLOSE ATTENTION TO THE DIRECTION OF
ROTATION MARKED ON THE SERRATED BLADE.
IT IS THE OPPOSITE OF MOST BLADES OF THIS TYPE.
CAUTION: Cracks can cause extremely damage to the
blade, periodically examine the blade for cracks and / or
broken teeth.
Serrated Blade
Scalloped Blade
Double Bevel w/SS Slots Blade
Damaged Blade
HS-150 / HS-300 / HS-500 BLADE AWARENESS

HS-150 / HS-300 / HS-500 HS Hose Saws Series
10
Step 1
To set hose helper, loosen locking knob and lift the retraction.
Step 2
Feed the hose through from the rear end, and set retraction a
slight angle and tighten locking knob.
This will prevent hose from back feeding from cutting area.
Extra Features of the Hose Helper
The hose helper has multi mounting positions,
can be adjusted up to 10" away from hose saw
base.
With the hose helper extension attached, can be
adjusted up to 22" away from the hose saw base.
Retraction
Locking Knob
Hose Helper Extension
HS-300 / HS-500 HOSE HELPER SET UP

HS-150 / HS-300 / HS-500 HS Hose Saws Series
11
Hose Bending Pins Set UP
All the HS-150 / HS-300 / HS-500 series hose saws have
a
“Hose Bending Pins Position” decal placed on top of the
hose saw.
Step 1
Position the hose bending pins according to the hose
size.
For example for a 1/2 inch hose, position the pins in the
hole closest to the blade.
Note: Pins MUST be positioned in the holes in the saw
table such that the hose opens slightly during the cut.
Spread the pins further apart for larger hoses.
Step 2
Turn on the hose saw, apply steady downward pressure
on the handle in order to force the hose into the blade.
As you making a cut, the hose bending pins will allow the
hose to bend as shown in the picture, this will minimize
the friction during the cut.
Step 3
For a (larger) 2 inch hose, position the pins further out as
shown in the picture.
HS-150 / HS-300 / HS-500 HOSE BENDING PINS SET UP

HS-150 / HS-300 / HS-500 HS Hose Saws Series
12
Tighten Rotation Arrow
Hex Jam Nut
Blade Grip
Step 2
Use a 5/32 inch Allen wrench to remove the 5 screws, and
the side access panel.
Step 3
Use 1/8 inch Allen wrench to remove the 2 screws,
and the Black Saw Blade Access Panel to
provide clearance to remove the blade.
Step 4
For HS-150 series, use a 1" wrench.
For HS-300 / HS-500 series, use a 1-1/4" wrench
to keep the Motor Shaft Arbor in place.
Note: there is a notched on the motor shaft arbor where the
wrench falls into place.
Step 5
Use a 1-1/2" wrench or an adjustable wrench to lose the
Hex Jam Nut, remove it and the Blade Grip as well.
Note: Pay close attention to the tighten rotation arrow on the
hex jam nut, this is a left handed hex jam nut.
Note: To lose the hex jam nut would be clockwise, and to
tighten it would be counter-clockwise.
Step 1
MAKE CERTAIN THAT THE HOSE SAW IS TURNED OFF AND UNPLUG IT.
WEAR SAFETY GLASSES AND PROTECTIVE GLOVES AT ALL TIMES WHEN
CHANGING SAW BLADE AND OPERATING THE HOSE SAW.
2
3
4
5
HOW TO CHANGE THE SAW BLADE

HS-150 / HS-300 / HS-500 HS Hose Saws Series
13
6
7
8
9
Step 6
Remove the old blade.
Note: Be careful when removing the old blade.
Note: Always wear safety glasses and protective gloves when
changing blade and operating the hose saw.
Step 7
Use an air gun or a clean rag to clean the inside to remove any
debris.
Step 8
Make certain that the new blade does not have any broken teeth,
cracks or any other damage before installing.
Step 9
Before installing the new blade, if the blade has a rotation arrow
make certain that the blade is installed so that it rotates in the
direction of the arrow.
Note: Once the new blade is installed, repeat the process in
reverse order to install all the parts back on the hose saw.
Note: To lose the hex jam nut would be clockwise, and to tighten
it would be counter-clockwise.
DO NOT OPERATE THE SAW WITHOUT
ALL OF THE GUARDS IN PLACE
HOW TO CHANGE THE SAW BLADE

HS-150 / HS-300 / HS-500 HS Hose Saws Series
14
Step 4
Run vacuum during cutting process.
Step 3
Insert supplied 1 ¼" Vacuum Attachment (B).
(For 2 ½" shop vac, or vacuum accessories).
• 1 ¼" Vacuum Port located on rear of hose saw.
Available in all HS-150 / HS-300 / HS-500 Series.
Note: Do not recommend using at the same time as Mister.
Step 2
Remove Plastic Plug (A).
Step 1
MAKE CERTAIN THAT THE HOSE SAW IS TURNED OFF AND UNPLUG IT.
WEAR SAFETY GLASSES AND PROTECTIVE GLOVES AT ALL TIMES
WHEN OPERATING THE HOSE SAW.
A
B
HOW TO INSERT THE VACUUM ATTACHMENT

HS-150 / HS-300 / HS-500 HS Hose Saws Series
15
INSTALLATION AND SET UP OF THE HS-300/HS-500 MISTER KIT
A
B
Step 1
MAKE CERTAIN THAT THE HOSE SAW IS TURNED OFF AND UNPLUG IT.
WEAR SAFETY GLASSES AND PROTECTIVE GLOVES AT ALL TIMES WHEN
INSTALLING THE MISTER HOSE ASSEMBLY AND OPERATING THE HOSE SAW.
The following procedures can be used to install the Mister Hose Assembly
on the HS-300 / HS-500 Series hose saws. (Not available for HS-150 Se-
ries).
Step 2
Remove the HS-300 / HS-500 Mister Hose Assembly from its packaging
and verify that all components are properly installed and all fittings are
securely tightened as shown, and then follow the steps below to install
the Mister Hose Assembly.
Step 3
Verify that the hose saw is turned off and unplugged. Remove the bolts and
black cover from the Hose Mister Access (A).
Step 4
Insert the Hose Manifold Mister into the Hose Mister Access, and secure it
with the 1/4 - 20 x 3/4" Hex Bolts provided (B).

HS-150 / HS-300 / HS-500 HS Hose Saws Series
16
C
D
5
INSTALLATION AND SET UP OF THE HS-300/HS-500 MISTER KIT
Step 5
Remove the Fill Plug located on the top of the Mister Lubricator (C).
Step 6
Pour 1 bottle of 4 oz of mister oil into the fill port (D). Then thread the Fill
Plug back in.
Note: 2 bottles of 4 oz of mister oil are included, please note reservoir
only holds 4 oz (Mister Oil part number P/N:104156).

HS-150 / HS-300 / HS-500 HS Hose Saws Series
17
I
H
G
F
E
ADJUST AIR PRESSURE & OIL DROPS
Step 1
MAKE CERTAIN THAT THE HOSE SAW IS TURNED OFF AND UNPLUG IT.
WEAR SAFETY GLASSES AND PROTECTIVE GLOVES AT ALL TIMES WHEN
INSTALLING THE MISTER HOSE ASSEMBLY AND OPERATING THE HOSE SAW.
Step 2
Use a 5/32 inch Allen wrench to remove the 5 screws, and the side
access panel (E).
Step 3
Connect air line using quick connect (F).
Step 4
Set air pressure by adjusting valve on the air regulator (G).
Step 5
Adjust the oil drops (H) so that after approximately 10 seconds you
see a small film appear onto the hose saw blade (I).
Note: If the sound of the air going against the blade is too loud, reduce
the air pressure and increase the oil drop. Adjust the air pressure to a
more comfortable level, then verify that you are getting your small film
coverage in approximately 10 seconds.
Step 6
When the hose saw is not in use you can turn off the mister by
either option:
A. Un-hook the air disconnect (this allows you not to have to adjust the
air pressure each time).
B. Turn off the air regulator (If you use this option
we recommend making a mark on your air pressure
gage to show what the desired setting is for quick
setup).
Step 7
Place the side panel and tighten the bolts back on
the hose saw.
The installation and setup of the
Mister Hose Assembly have been completed.

HS-150 / HS-300 / HS-500 HS Hose Saws Series
18
HS-150/HS-300/HS-500 REPLACEMENT ACCESSORIES
Mobile Cart
P/N:101956
Hose Channel System
P/N:103073
Hose Saw Counter
P/N:1895T42
Hose Helper
P/N:103297
Mister Hose Assembly
P/N:103172 Mister Oil 4 oz bottle
P/N:104156
Hose Saw Model Blade Type Blade Size Diameter Arbor Size Part Number
HS-150 Serrated (Included) 10 inch 1 inch 103502
Scalloped (Available) 10 inch 1 inch 104034
Double Bevel w/ SS Slots (Available) 10 inch 1 inch 104050
HS-300 & HS-500 Serrated (Included) 12 inch 1 inch 103187
Scalloped (Available) 12 inch 1 inch 104033
Double Bevel w/ SS Slots (Available) 12 inch 1 inch 102210
For more, information contact customcrimp® customer service.
Scalloped Blade
Double Bevel Blade
with SS Slots
Serrated Blade

HS-150 / HS-300 / HS-500 HS Hose Saws Series
19
COMPONENT PARTS BREAKDOWN
24 1
22
12
11
8
2
7
6
14
15
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26
25
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5
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HS-150 ASSEMBLY (103734) QTYDESCRIPTION
PART NUMBERITEM 1
HS150 BASE ASSEMBLY
10345411
1 HP 110V 3600RPM MOTOR
10381424
3/8-16 X 7/8 SHCS91251A62334
3/8 LOCK WASHER91101A031
411/4-20 X 1/2 HHS92620A537
511/4-20 X 1-1/2" HEX STANDOFF92230A330611/4-20 RUBBER VIBRATION FOOT103774
71HS-150 5/8" MOTOR SHAFT ARBOR10329981HS-300/500 5/8" MOTOR SHAFT ARBOR103127811/4-20 X 1 1/4 SHCS91251A544911/4-20 X 1/4 SET SCREW91375A53310 110 INCH SERRATED BLADE10350211 1HS-150/300/500 BLADE GRIP10239112 11/14 LEFT HAND JAM NUT90083A26013 1
HS-150/300/500 SAFETY GUARD ASSEMBLY
10270614 1
CCW TORSION SPRING - RIGHT SIDE9271K67-CCW
15 2
CW TORSION SPRING - LEFT SIDE9271K67-CW
15 1
HS-150/300/500 PUSHER BASE
10269916 1
HS-150/300/500 HANDLE
10269717 1
3/16 X 1.3 PULL PIN
98320A01318 1BLACK HAND GRIP10381519 13/8-16 X 4 1/2 SHOULDER SHCS91247A64420 13/8 NYLOC JAM NUT90566A03121 1HS-150/300/500 SAW BLADE ACCESS PANEL10292622 210-24 X 3/8 FHCS91253A24023 1HS150 ACCESS PANEL10347624 5
1/4-20 X 1/2 SHCS91306A37525 2HS-150/300/500 LOCATING PIN ASSEMBLY10366526

HS-150 / HS-300 / HS-500 HS Hose Saws Series
20
HS 300/ HS 500 ASSEMBLY (103335) QTYDESCRIPTIONPART NUMBERITEM 1HS 300/ HS 500 Base Assembly10275711Motor Assembly103335-1243/8" Spring Lock Washer91101A031343/8"-16 X 7/8" SHCS90128A6234112" Double Beveled Saw Blade1022105112" Serated Saw Blade10318761Blade Grip Part 2102391711" Hex Jam Nut95155A11981Removable Side Cover102693991/4"-20 X 1/2" BHCS91255A53710 1Saw Blade Access Panel10292611 210-24 X 1/4" FHCS91253A23812 1Handle Pusher10269913 1Pull Pin98320A01314 1Safety Guard10270615 1Handle10269716 1Black Hand Grip10381517 1Mist Cover Plate10306518 13/8"-16 X 5" HHCS91257A64419 13/8-16 Hex Nut94846A03120 2Spring9271K6721 1Fixed Bracket Assembly10315422 25/16"-18 X 5/8" FHCS91253A58023 2Locating Pin Assembly10366524
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19
812
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COMPONENT PARTS BREAKDOWN