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  9. DACE LUX DC12 Instruction Manual

DACE LUX DC12 Instruction Manual

ERROR
CODE MEANING CAUSE & REMEDY
E1,
E4 Drive Error
Cause:
The Circuit Board is potenally damaged/faulty.
Remedy:
Try acvang the door again. If the fault persists, return the Circuit board for
repair/replacement.
Fu Fuse Blown
Cause:
The 20A fuse on the Circuit Board has blown.
Remedy:
The fuse may have blown due to excessive forces being applied during the door
operaon. Ensure that the door is moving easily and is balanced and replace the
fuse with a new 20A fuse.
If the fault persists, return the Circuit Board for repair/replacement.
di Motor Disconnect
Cause:
The Circuit Board has detected a motor disconnecon.
Remedy:
Check that the motor wires are correctly connected to the Circuit Board. If the fault
persists, return the Circuit Board for repair/replacement.
nL No Limits
Cause:
Limits not programmed.
Remedy:
Program the limits.
24
WARRANTY
DACE warrants that LUX DC12 operators will be free from defects in material and workmanship for a period of 24
months of operaon. Where operaonal data is not available, the warranty claim must be accompanied by the
original invoice. In the event that both operaonal data and the original invoice are not available the warranty will
be deemed to have been in effect from the date of manufacture. This warranty only covers the gearbox and
onboard controller, it excludes any other products that might have been supplied with the operator such as a
transformer, baery or beams (warranty informaon regarding products may be found in the installaon guide
pertaining to each product). This warranty explicitly only covers the repair, components and labour carried out at
DACE, all other costs will be for the account of the purchaser.
This warranty does not apply if:
●the operator was subjected to misuse,
●the operator was installed contrary to the specificaons provided in this manual,
●any aempt has been made to repair the goods by any workshop and/or person not authorised to do so by
DACE or
●if goods have been repaired using components not tested, passed or authorised by DACE
This warranty does not cover:
●any Acts of God, including lightning, hail, water, power surge, insect damage, corrosion,
●the transport, or costs associated with the transport, of the defecve product to a designated DACE repair
centre,
●contractor or other third party costs
●any other costs that may have been incurred by the purchaser or any other party or
●on site repairs.
This warranty is a factory warranty, all goods will be repaired at the factory or one of the DACE designated repair
centres.
In the case of internaonal customers, the defecve product must be returned to the supplier from where the
product was purchased WITH PROOF OF PURCHASE FROM THAT SUPPLIER.
HEAD OFFICE: Kwazulu Natal, SOUTH AFRICA
+27 31 825 7484
inf[email protected]a
www.dace.co.za
Facebook.com/DuraAccessControlEquipment
12 Volt DC
Vertical Mount Roll Up
Operates a Single or Double Garage
Door
Garage Door Operator
INSTALLATION & USER
MANUAL
Ver 1.01
Table of Contents Page
1.0 Foreword 3
2.0 Disclaimer
3.0 Glossary 4
4.0 Technical Specificaons 5
5.0 Parts Idenficaon 6
6.0 Assembling and Installing the Operator
5.1 Vercal Mount Roll Up Drive Channel Posion
5.2 Aaching the Power Head to the Drive Channel
5.3 Aaching the Cross Tube to the Drive Channel
5.4 Mounng the Floang Bracket to the wall
5.5 Aaching Door U-Brackets
5.6 Securing the Drive Channel to the Floor
5.7 Posioning & Securing the Baery
7
7
7
8
9
11
11
7.0 Informaon before programming and commissioning the operator 12
8.0 Seng the Physical Open & Close Limits 13
9.0 Programming the Operator
9.1 Programming Menu
9.2 Seng the Open & Close Limits
9.3 Seng the Opening & Closing Force
9.4 Enable or Disable Safety Beams
9.5 Seng Auto Close
9.6 Seng the Auxiliary Output
9.7 Enable or Disable Electric/Magnec Lock
9.8 Programming Remotes
9.8.1 Programming a Remote Buon to Trigger the Operator
9.8.2 Programming a Remote Buon to Turn the Operator Light On & Off
9.8.3 Erasing a Single Remote and its Buons from the Operator
9.8.4 Erasing All Remotes and their Buons from the Operator
9.8.5 Programming a Remote Buon to set the Holiday Lockout feature
9.8.6 Factory Reset
13
14
14
14
15
15
16
16
17
17
18
18
18
10. Advanced Controller Programming Opons
10.1 Control Board Layout
10.2 External Trigger
10.3 Safety Beams
10.4 Electric and Magnec Locks
10.5 Auxiliary Status Output
10.6 Auxiliary Low Baery Output
10.7 Auxiliary Trigger Output
10.8 Auxiliary Light
19
19
20
20
21
21
22
22
11. Connecng a Solar Panel 22
12. Error Codes 23
13. Warranty 26
2
ERROR
CODE MEANING CAUSE & REMEDY
bb Beams Blocked
Cause:
The infrared beam between the two Safety Beam sensors are blocked, indicang
an obstrucon or the baeries in the transmier beam are low.
Remedy:
Remove anything that may be obstrucng the doorway.
If there is no obstrucon, check that the Beam’s wiring is correct.
Test the beams to ensure they are in fact operaonal.
Check for possible ant infestaons in the beams.
If no beams have been installed, ensure that the beams seng in the operator
menu is set to bn.
LO Lockout
Cause:
The operator has been placed in ‘Holiday Lockout’ mode.
Remedy:
To deacvate Holiday Lockout, press the buon on the remote that was assigned
to acvate Holiday Lockout.
To prevent accidental acvaon, is it recommended that the funcon is assigned
to a remote/s by pressing two of the remote buons simultaneously. This will
reduce the risk of accidentally acvang the Lockout funcon.
ES Encoder Stop
(Fault/Obstrucon)
Cause:
The operator has ‘stalled’. This could be as a result of the door hing an
obstrucon, the limits being set incorrectly, an incorrect force limit seng or a
faulty Encoder.
Remedy:
1) Remove any physical obstrucon. If no obstrucon....2.
2) Check that the limits have been set correctly and that the door is not stopping
hard against the floor or any other physical stop. If the limits are set
correctly.....3.
3) Check the Door Balance. To do this, disengage the door from the Drive
Channel via the Manual Release Mechanism. Be sure to support the door
before doing so to ensure that the door does not drop aer being released.
Manually open and close the door. The door should open and close easily,
requiring the same amount of force in both direcons. If the door is difficult to
move in either or both direcons, and the open and closing forces are not
within the operang parameters, the door will need to be balanced and
serviced. If the Door Balance is correct.....4.
4) The Force Level sengs on the Control Board may need to be adjusted. This
may happen if the door is ageing.
5) If all the previous checks are in order the Encoder may be faulty and the
garage operator will need to be serviced.
23
Er Error Programming
Remote
Cause:
All 64 remote slots are occupied.
Remedy:
No further remotes can be programmed to the controller. In order to add new
remotes it will be necessary to delete some to make space.
HL Heavy Load
Cause:
The operator has detected that the liing force is greater than the allowed
maximum. This could be as a result of an increase in the door’s fricon, incorrect
door specs or possibly a broken door spring.
Remedy:
Cauon: This error message indicates that the door is too heavy and that the
operator is unable to li it. Disengaging the the door from the Drive Channel via
the Manual Release Mechanism could result in the door dropping fast and could
cause damage or injury!
Disengage the door slowly and with great cauon. Manually open and closed the
door to establish the weight. If it is difficult to li, the door will need to be
repaired before reconnecng it to the operator.
Cb Check Balance
Cause:
The door has gone out of balance, usually as a result of either one or both of the
door torsion springs being broken.
Remedy:
Disconnect the door from the operator and open and close it manually. If moving
the door in one direcon is more difficult than the other direcon then the door
will need to be repaired before reconnecng it to the operator.
22
7. Auxiliary Light
The Auxiliary Light output is
used to connect an external light
to the operator. The external
light can be switched on when
the operator is triggered for a
preselected period of me (up
to 9 minutes) or the light can be
acvated via a dedicated remote
buon, without triggering the
operator. If switched on by a
dedicated buon, it will remain
on for a period of 1 hour but can
be switched off before 1 hour is
up by pressing the same buon
again.
Refer to ‘Seng Auxiliary
Output....Menu 5’ for
programming.
LUX DC12
Control Board
NO
COM
DACE
Relay Module
Code: SA001
N
L
External
Light
CONNECTING A SOLAR PANEL
•Solar panels must be mounted in direct sunlight and the
panel angle alignment should be adjusted for opmal
condions for the locaon. It is very important to ensure
that no shadows will cross the panel during the day.
•It is recommended that a baery with a capacity of at least
7Ah is used.
•The operator will automacally detect that it is connected
to a solar supply once the panel voltage exceeds 17V DC. It
will then no longer indicate a power fail message but will
only display a single bar "_" when the panel output voltage
is too low for charging.
•When connecng a solar panel directly to the controller
the transformer must be removed from the input.
Solar Panel specs:
Power Rang: 20W min
Min Voltage output: 17V DC
Max Voltage Output: 22V DC.
REV AUX LOCK 12V TRIG INF GND
Power
Input
REVLIMITS AUX LOCK 12V TRIG INF GND
Power
Input
LUX DC12 Control Board
Not Polarity
Sensive
Solar Panel
ERROR CODES
ERROR
CODE MEANING CAUSE & REMEDY
Lb Low Baery
Cause:
Low baery voltage. The baery may be faulty or an excessive number of
operaons, or devices, may have drained the baery.
Remedy:
Ensure the operator is plugged in and switched on. Fully charging a 5Ah 12V
baery will take 24hrs if the operator is not in use and if no other devices, such as
locks; receivers & lights, are connected.
Check that connected devices are not drawing excessive currents.
Addional devices will reduce the number of daily operaons and standby
operaons.
PF Power Fail
Cause:
The operator is not detecng an input supply voltage.
Remedy:
If using a transformer, ensure that the transformer is plugged in and switched on.
The output voltage should be between 12VAC – 18VAC, if not the transformer may
need to be replaced.
If using a solar panel, ensure the output voltage is between 17VDC - 22VDC. When
a solar panel is connected to the operator it is necessary for the DC voltage to be
higher than 17V for the operator to switch to DC Solar Operaon aer which the
operator will stop showing the Power Fail message.
Thank you for choosing Dura Access Control Equipment (DACE). We welcome you to the ever growing internaonal
community of DACE product owners. The advanced engineering and high-quality construcon of each DACE
product we build is something of which we are proud.
The LUX DC12 garage operator is packed with features to bring you convenience and enhance your security.
Your owners manual will introduce you to the features and operaon of your new LUX DC12. It is suggested that
you read it carefully since the informaon it contains can contribute greatly to the sasfacon you receive from
your new garage door operator.
●Only automate garage doors that are within specificaon and are in good working order. The door must be able
to be opened and closed using only one hand and, if released midway, the door should not move. The force
used to open the door by hand should be similar to that used to close the door. If the door is not in perfect
working order, it should be serviced by a qualified garage door technician prior to automaon.
●Automang a garage door increases the risk of entrapment and crushing. While all reasonable steps have been
taken to ensure that your garage door operator is safe to install and operate, it must be noted that a garage
door is a heavy piece of equipment and can cause serious injury and death. Never allow children to play with or
around the garage door. Only acvate the garage door when it is in full view and when there are no children or
animals in close proximity that could get injured.
●We highly recommend the installaon of Infrared Safety Beams to increase the safety of the doors operaon.
●The LUX DC12 is not waterproof and is therefore not suitable for outdoor use.
●It is important to note that the LUX DC12 garage operator is baery operated and by simply switching off the
mains power supply to the operator it does not mean that the operator does not have power. It is therefore
important that both the mains power supply and the baery be disconnected before working on the operator.
●Use extreme cauon when operang the manual release as the door may move, resulng in injury or damage.
The door should be inspected every 6 months by disengaging it from the operator and moving it by hand. The
door should move easily but it should not close on its own if released. If the door is found to be defecve, it
must remain disconnected from the operator and a qualified garage door technician be called to carry out
repairs to the door.
Please aach your invoice to this manual for future use (see warranty)
FOREWORD
Important informaon before automang your garage door!
3
DISCLAIMER
Dura Access Control Equipment reserves the right to make changes to the products described in this manual
without noce and without obligaon to nofy any persons or organisaons of such revisions or changes.
Addionally, DACE makes no representaons or warranes with respect to this manual.
This manual may only be copied or distributed as a whole, no alteraons or subsecons may be distributed or
copied without the prior express consent of DACE in wring
GLOSSARY
An-Crush Gap This is the small secon of travel near the end of the door’s closing cycle. If the operator
receives a trigger in this secon of travel, the door will reopen to prevent possible damage
or injury.
Auto Close
Funcon When set, this funcon will enable automac closing of the garage door aer a set period
of me.
Balanced Door When the force required to open the garage door is equal to the force required to close
the garage door.
Control Board The main electronic circuit board housed inside the operator.
Courtesy Light The light, built into the operator Control Card, which switches on during each door operaon
and can also be operated by pressing a programmed buon on a remote control.
Door Balance The even distribuon of the doors opening and closing forces.
Drive Channel The steel channel housing the Chain, Liing Assembly and Manual Release Mechanism
Fuse A removable electronic component on the Control Card that protects the Control Card
from damage in the case of severe forces being applied.
Infrared Safety
Beams Oponal electronic sensors which prevent the garage door from closing if the infrared
beam, being transmied between the sensors, is blocked, indicang an obstrucon.
LED Display Electronic alphanumeric display on the operator used to assist with programming and
fault finding.
Lockout An electronic security feature that will prevent the door from receiving a trigger while the
funcon is acve.
Manual Release
Mechanism The lever assembly that is used to place the garage operator into manual mode, allowing
for the garage door to be operated manually.
Obstacle
Sensing The detecon of an obstacle causing the moon of the door to be impeded through the
processing of algorithms in the garage door operator’s soware.
Onboard
Receiver An integrated part of the Control Card which receives the signal from the Remote Control
to trigger of the operator.
Ramp Down Process of the operator slowing down the door’s travel speed towards the end of the
door’s travel.
Remote Control The hand held device used to acvate the opening and closing of the operator.
Remote Buon One of several buons on a remote control used to acvate various funcons.
Solar Panel An oponal device connected directly to the Control Card to make use of sun energy
instead of a buildings mains supply for charging the operator's baery.
Transformer An external device connected to the buildings mains supply via a plug point that reduces
the mains voltage to a safe voltage to charge the operators baery.
421
4. Status Output (auxiliary)
The Status output is used to provide feedback from the operator on the current posion of the Trolley on the
Drive Channel and the mains supply status. Most commonly used for the Status Output is an LED, connected to
the operator. The LED can be placed in a convenient locaon for ease of use.
It is important to understand that the Status Output only indicates the operaonal status of the operator and
not the door. To explain, imagine the door is closed and the LED indicates that the operator is closed. The door
is then placed in manual mode and opened manually, however the Trolley has not moved and remains in the
closed posion, the LED will connue to indicate that the status of the operator as closed. When the door is
reconnected to the Liing Bracket (placed back in automac mode), the status of both the door and operator
will be closed. Refer to ‘Seng Auxiliary Output....Menu 5’ for programming.
LUX DC12
Control Board
2K7
Resistor
LED
+ve -ve
Open Collector
Harness
(Double Wire)
Code: SA004
Resistor & LED not included.
5. Low Baery Output (auxiliary)
This output will provide indicaon when the baery is low. An LED or a GSM transmier can be used.
Refer to ‘Seng Auxiliary Output....Menu 5’ for programming.
LUX DC12
Control Board
2K7
Resistor
LED
+ve-ve
Open Collector
Harness
(Double Wire)
Code: SA004
Resistor & LED not included.
GSM Module
INPUT
COM
Open Wire
Connector
(Single Wire)
Code: SA044
OR
LED OPERATOR & MAINS STATUS
ON The operator/door is open
OFF The operator/door is closed and the
mains is off.
BLINK The operator/door is closed and the
mains is on.
REVLIMITS AUX LOCK 12V TRIG INF GND
Power
Input
REVLIMITS AUX LOCK 12V TRIG INF GND
Power
Input
6. Trigger Output (auxiliary)
The Trigger Output is used to
trigger other external devices at
the same me that the door
operator is triggered. These
devices can include buzzers
inside the house which sound
when the garage door is
triggered. Another example is
the switching on of lights or the
deacvaon of the home alarm
by triggering a Pulse Stretcher.
Refer to ‘Seng Auxiliary
Output....Menu 5’ for
programming.
NO
COM
DACE
Relay Module
Code: SA001
TRIGGER
GND
External
Trigger
LUX DC12
Control Board
REVLIMITS AUX LOCK 12V TRIG INF GND
Power
Input
20
2. Safety Beams
Safety Beams are used for the early detecon of an object obstrucng the closing door that could result in
damage or injury. While Safety Beams will detect most obstrucons including cars, people and pets, it may not
necessarily detect all obstacles but will greatly reduce the risk. It is highly recommended that Safety Beams are
fied when automang a garage door.
For the purposes of the wiring diagram DuraOpcs Wireless Safety Beams (code DOPT03) are shown.
Refer to ‘Enable or Disable Safety Beams....Menu 3’ for programming.
3. Electric and Magnec Locks
An automated door must not be locked using a padlock as both the door and the operator could be damaged
should the operator be triggered while the door is locked.
If extra security is required the door can be locked using either an Electric Lock (strike lock) or a Magnec Lock
(power lock) and controlled by the operator.
Refer to ‘Enable or Disable Electric/Magnec Lock....Menu 6’ for programming.
LUX DC12
Control Board
OR
NO
COM
DACE
Relay Module
Code: SA001
NO
COM
DACE
Relay Module
Code: SA001
Electric Lock
Magnec Lock
External
Power
Supply
+ve
-ve
Operator
Baery
+ve
-ve
Aer connecng the lock, it is important to select the correct lock type in the operator’s Programming Menu,
as selecng the wrong lock type may cause damage to the lock or cause the lock to funcon incorrectly.
PL - Magnec / Power Lock
EL - Electric / Strike Lock
REVLIMITS AUX LOCK 12V TRIG INF GND
Power
Input
LUX DC12
Control Board
DuraOpcs Wireless
Safety Beams
REVLIMITS AUX LOCK 12V TRIG INF GND
NO
GND
COM
12V/
24V
NC
FET
Power
Input
Cauon:
When fing a Magnec Lock to the door, no NOT use the power from the operator as the lock will drain the
operator’s baery power.
Only use an external source to power the Magnec Lock.
Transformer Input Voltage 220 - 240V AC @50Hz
Output Voltage: 16VAC
Board Input Supply 12 - 18V AC or 17 - 22V DC
Motor Voltage 12V
Motor Power (Rated) 150W
Maximum Holding Capacity 1200N
Maximum Push/Pull Force 50kgF
Baery 12V DC
Maximum Daily Operaons
(or in standby *)
* Operaons in standby is dependent on
charge level of baery and duraon of
power loss.
The number of operaons is calculated
using a 12V 5Ah baery. Using a bigger
Ah rated baery will increase the
operaons in standby and standby
duraon but will not allow for more daily
operaons.
Push/Pull Force Operaons (Cycles)
10kgF 110 (55)
20kgF 86 (43)
30kgF 62 (31)
40kgF 40 (20)
50kgF 16 (8)
Operaons: either Open or Close
Cycles: both Open and Close
Maximum Door Size 15m2
Travel Speed
Note: Travel speed is dependent on load
and baery voltage. 8.5m/min
Outputs
Auxiliary: Adjustable to be either a light, trigger, status or low
baery indicator.
Lock: Adjustable to funcon with either an electric or
magnec lock.
Inputs External Trigger and Beams
Features
Programmable Limits Adjustable Force Sengs
Infrared Beam Input Lock Output
Auxiliary Output: Light,
Trigger, Door Status or
Baery Status
Trigger Input
Holiday Lockout Single Remote Erase
Up to 64 Programmable
Remotes Remote Buons can be set to
acvate the light or lockout
funcons individually
Adjustable Auto Close Funcon
TECHNICAL SPECIFICATIONS
5
PARTS IDENTIFICATION
6
1 12v Baery
2 Power Head
3 Trolley
4 Floang Bracket
5 Power Head U-Brackets
6 Liing Assembly
7Door Reinforcing Plate:
Single Door - (x2)
Double Door - (x4)
8Door U-Bracket:
Single Door - (x2)
Double Door - (x4)
9Cross Tube:
Single Door – 600mm
Double Door - 1000mm
10 Lower Limit Adjusng Bolt
11 Fasteners
12 Transformer
13 4 Buon Remote (x2)
14 Manual Release Mechanism
15 Door Liing Tube
Single Door - (x1)
Double Door - (x2)
16 Drive Channel
17 Drive Channel Foot
18 Channel End Stopper (oponal)
Oponal part.
Not supplied in kit.
18
CONTROL BOARD LAYOUTCONTROL BOARD LAYOUT
REVLIMITS AUX LOCK 12V TRIG INF GND
Inputs / Outputs Power Input
12 – 18V AC
or
17 – 22V DC (Solar)
+ve -ve
Baery Cables
Motor Wire
(Red)
Motor Wire
(Black/Blue)
20A Fuse
(Motor)
DBUS
Input Marker
Input
19
1
LIMITS:
Connect the 4 pin plug from
the Drum Mount Operator
(this is not used on Seconal or
Vercal Mount Operators).
2
REV:
Connect the 3 pin plug from
the motor to the connector.
(this is not used on Drum
Mount Operators).
1 2
ADVANCED CONTROLLER PROGRAMMING OPTIONS
1. External trigger:
The LUX operator can be acvated using other external devices such as Push Buons, external Receivers or GSM
Receivers.
LUX DC12
Control Board
External Receiver
REVLIMITS AUX LOCK 12V TRIG INF GND
NO
GND
COM
12V/
24V
External
Push Buon
Power
Input
ERASING ALL REMOTES and THEIR BUTTONS FROM THE OPERATOR
1) Ensure the baery is connected to the Operator.
2) Press the SET buon to enter the Programming Menu (Pr).
3) Press the DOWN buon unl the Remote Menu (rc) is visible.
4) Press the SET buon to enter the Remote Menu. The display will change to LE
(Learn).
5) Press the DOWN buon unl Er is visible.
6) Press the SET buon. While holding the SET buon, press either the UP or DOWN
buon. Connue to hold the two buons unl the visible countdown on the LED
display is complete (E5 to E0). All remotes have now been erased from the operator.
7) Exit the Programming Menu by scrolling to bc and pressing the SET buon.
R c
SET p r
SET
b c
SET L E
E r
PROGRAMMING A REMOTE BUTTON TO SET THE HOLIDAY LOCKOUT FEATURE
1) Ensure the baery is connected to the Operator.
2) Press the SET buon to acvate the Programming Menu (Pr).
3) Press the DOWN buon unl the Remote Menu (rc) is visible.
4) Press the SET buon to enter the Remote Menu. The display will change to LE
(Learn).
5) Press the DOWN buon unl Lo is visible.
6) Press and hold the remote buon that will be used to acvate the Holiday Lockout
feature.
7) While holding the remote buon, press the SET buon on the operator. The display
will indicate the stored posion of the remote being programmed (01 to 64). The
buon has now been programmed.
8) To exit the Holiday Lockout Menu (Lo), use the UP or DOWN buons to scroll to bc
and press the SET buon. This will return you to the Programming Menu (Pr).
R c
SET p r
SET
b c
SET L E
18
L o
SET
1) Ensure the baery is connected to the Operator.
2) Press the SET buon to enter the Programming Menu (Pr).
3) Press the DOWN buon unl the Factory Reset (Fr) is visible.
4) Press the SET buon. While holding the SET buon, press either the UP or DOWN
buon. Connue to hold the two buons unl the visible countdown on the LED
display is complete (F9 to F0). Factory Reset is complete.
5) The screen with return to the Programming Menu (Pr).
6) Press the DOWN buon unl Li is visible and proceed to reprogram the doors limits.
7) Reprogram all remotes and operator sengs.
FACTORY RESET ....Menu 8
F r
SET p r
p r
l i
5
2
1
3
6
4
7
1
4
5
6
1
2
3
ATTACHING THE POWER HEAD TO THE DRIVE CHANNEL
ATTACHING THE CROSS TUBE TO THE DRIVE CHANNEL
Aach the Power Head to the Drive Channel using the U-Brackets and the four M6 x 25mm hex bolts and
washers provided.
Aach the Floang Bracket to the top most U-Bracket (as shown below) using the M6 x 12mm bolt, nut and
washer.
1M6 x 12mm
Hex Bolt, Nut & Washer
2M6 x 25mm
Hex Bolts & Washers
3 Floang Bracket
4 U-Brackets
5 Drive Channel
6 Power Head
1 Drive Channel
2 Liing Assembly
3Manual Release
Mechanism
4 Cross Tube
5 Adjustable End Stop
6 M8 Nut & Washer (x2)
7 M8 Bolt (x2)
The LUX DC12 Vercal Mount Roll Up Operator is used to operate either single or double roll up garage doors. If a
single door is to be automated, the drive channel will be mounted on either the le or right hand side of the door.
If two doors are being automated, the drive channel will be mounted in the middle, between the two doors.
VERTICAL MOUNT ROLL UP DRIVE CHANNEL POSITION
7
Step 1: Marking & Drilling the Wall (Single door):
1.Draw a vercal line on the wall, a minimum of 80mm from the most extreme point of the garage door
(usually the Door Axle).
2.Stand the operator upright, resng on the Drive Channel Foot and with the back of the operator facing the
wall.
3.Allow the Floang Bracket to rest against the wall so that the hole in the floang bracket lies over the drawn
vercal line.
4.Make a mark on the wall through the hole in the Floang Bracket and drill a 10mm hole in the wall using a
MOUNTING THE FLOATING BRACKET TO THE WALL
Step 1: Marking & Drilling the Wall (Double door):
1.Draw a vercal line on the wall, half way between the most extreme points of the two garage doors (usually
the Door Axle).
2.Stand the operator upright, resng on the Drive Channel Foot and with the back of the operator facing the
wall.
3.Allow the Floang Bracket to rest against the wall so that the hole in the floang bracket lies over the drawn
vercal line.
.
DO NOT DRILL HOLES FOR THE DRIVE CHANNEL FOOT
This will only be done aer the Door U-Brackets have been aached.
817
PROGRAMMING A REMOTE BUTTON TO TURN THE OPERATOR LIGHT ON and OFF
1) Ensure the baery is connected to the Operator.
2) Press the SET buon to enter the Programming Menu (Pr).
3) Press the DOWN buon unl the Remote Menu (rc) is visible.
4) Press the SET buon to enter the Remote Menu. The display will change to LE
(Learn).
5) Press the DOWN buon unl Lt (Light) is visible.
6) Press and hold the remote buon that is to be used to turn the operator light on and
off. Do not use the same buon that was programmed to trigger the operator.
7) While holding the remote buon, press the SET buon on the operator. The display
will indicate the stored posion of the remote being programmed (01 to 64). The
buon has now been programmed.
8) To exit the Light Menu (Lt), use the UP or DOWN buons to scroll to bc and press the
SET buon. This will return you to the Programming Menu (Pr).
9) To exit the Programming Menu (Pr), scroll again to bc and press the SET buon.
R c
SET p r
SET L E
L t
SET
b c
SET
b c
ERASING A SINGLE REMOTE and ITS BUTTONS FROM THE OPERATOR
To erase a single remote from the operator it is necessary that you know the stored posion of the
parcular remote (01 to 64).
1) Ensure that the baery is connected to the Operator.
2) Press the SET buon to enter the Programming Menu (Pr).
3) Press the DOWN buon unl the Remote Menu (rc) is visible.
4) Press the SET buon to enter the Remote Menu. The display will change to LE
(Learn).
5) Press the DOWN buon unl CI is visible.
6) Press SET buon
7) To erase the remote, press the UP or DOWN buons to select the posion that the
remote was in (01 to 64) and press SET. The remote and all its buons have been
erased from the operator.
8) To exit CI, use the UP or DOWN buons to scroll to bc and press the SET buon. This
will return you to the Programming Menu (Pr).
9) To exit the Programming Menu (Pr), scroll again to bc and press the SET buon.
R c
SET p r
SET
b c
SET L E
C 1
SET
b c
SET
SET
.........................................................................Output opons available (connued):
a) Auxiliary Status (AS):
This output indicates the ‘door status’. * It can be connected to an external LED to
indicate if the door is open or closed and if the baery is charging. It can also be
connected to a GSM device for remote monitoring.
From the Auxiliary Output Menu (AU), press the UP or DOWN buons unl reaching
AS. Press SET to select.
* This is an indicaon of the motor status and not the physical door. If the door is in override or disconnected,
regardless of it’s physical posion, the AS will indicate the status of the operator.
Auxiliary Output (AU) is a single connector and only one Auxiliary Output opon can be selected.
1) Ensure the baery is connected to the Operator.
2) Press the SET buon to enter the Programming Menu (Pr).
3) Press the DOWN buon unl the Lock Menu (LC) is visible.
4) Press the SET buon to enter the Lock Menu.
5) Press the UP and DOWN buons to select the lock type.
PL - Magnec / Power Lock
EL - Electric / Strike Lock
or
OF - Disable the Lock output
6) Press the SET buon to select the lock type (PL or EL) or to disable the lock output
(OF).
L C
SET
SET p r
SET
ENABLE or DISABLE ELECTRIC/MAGNETIC LOCK ....Menu 6
PROGRAMMING REMOTES ....Menu 7
PROGRAMMING A REMOTE BUTTON TO TRIGGER THE OPERATOR
1) Ensure the baery is connected to the Operator.
2) Press the SET buon to enter the Programming Menu (Pr).
3) Press the DOWN buon unl the Remote Menu (rc) is visible.
4) Press the SET buon to enter the Remote Menu. The display will change to LE
(Learn).
5) To program a remote, press and hold the remote buon that is to be used to trigger
the operator.
6) While holding the remote buon, press the SET buon on the operator. The display
will indicate the stored posion that the newly programmed remote holds (01 to
64). The remote buon has now been programmed.
7) To connue programming remotes, repeat steps 5 and 6 while the menu remains on
LE.
8) To exit LE, use the UP or DOWN buons to scroll to bc and press the SET buon. This
will return you to the Programming Menu (Pr).
9) To exit the Programming Menu (Pr), scroll again to bc and press the SET buon.
R c
SET p r
SET L E
SET
b c
SET
b c
16
ATTACHING DOOR U-BRACKETS
Step 1:
Using the Manual Release
Mechanism, release the Liing
Assembly (2) and allow it to gently
come to rest at the boom of the
Drive Channel (1).
Item (3): Cross Tube 23
1
Step 2:
Slide the two Door U-Brackets (1)
onto the Door Liing Tube (2).
Note: one Door Liing tube and two
U-Brackets per door (if doing a double
door automaon). 21
9
1 2
Step 3:
Slide the Door Liing Tube/s (1) into
the Cross Tube (2).
Step 2: Fastening the Floang Bracket to the wall (Single & Double Door):
●With the operator level, lightly tap the supplied wall plug into the hole drilled in step 1.
●Ensure the operator is vercally level by placing a spirit level against the side of the Drive Channel.
●Fasten the Floang Bracket to the wall with the supplied coach screw.
1
Step 4:
Close the Garage door/s, ensuring
that the door’s rubber seal/s (1) are
sing flat on the floor.
10
Step 7:
With the door/s sll closed, and ensuring that
the Door Liing Tube and the U-Brackets are
level, pop rivet the U-Brackets to the door and
Door Reinforcing Plates.
U-Bracket A must be as close to the door guide
(1) as possible and U-Bracket B should be
placed 30mm from the end of the Door Liing
Tube.
AB

3
0
m
m
1
Step 5:
Push the Drive Channel Foot (1) towards the door unl the
Door U-Brackets (2) gently touch the door (3). Slip the Door
Reinforcing Plates (4) between the Door U-Brackets and the
door. Pop rivet (5) the Door Reinforcing Plates, central to
the Door U-Brackets. Insert the pop rivet heads from the
outside.
Item (6): Drive Channel
1
2
63
Side view
4
5
15
SETTING AUTO CLOSE ....Menu 4
1) Ensure the baery is connected to the Operator.
2) Press the SET buon to enter the Programming Menu (Pr).
3) Press the DOWN buon unl the Auxiliary Output Menu (AU) is visible.
4) Press the SET buon to enter the Auxiliary Output Menu. The display will change to
the currently selected auxiliary funcon (default AL).
5) Press the UP and DOWN buons to scroll through the Auxiliary Output Menu
opons.
Note: Auxiliary Output is a single connector and only one opon can be selected.
Output opons available:
a) Auxiliary Light (AL):
This is an adjustable pulsed output, ranging from 0,25 seconds (T0) to 9 minutes
(T9), in increments of 1 minute.
This output will acvate when the door is opened and can be used to temporarily
switch on lights or bypass alarm passives when entering the garage.
Press the SET buon to enter the AL menu. Press the UP or DOWN buons to
scroll through the me opons (T0 to T9). Press the SET buon to select the
desired me.
b) Low Baery Warning (Ab):
This output will acvate when there is a low baery condion.
This output, which can be connected to a buzzer, light or external GSM, will acvate
to indicate that the operator baery is low.
From the Auxiliary Output Menu (AU), press the UP or DOWN buons unl reaching
Ab. Press SET to select.
c) Auxiliary Trigger (At):
This output gives a pulsed trigger output every me the door is acvated when it is in
the fully closed posion. It can be connected to a wired remote to acvate other
devices or to pulse stretching devices to switch lights on, bypass beams or passives
etc.
From the Auxiliary Output Menu (AU), press the UP or DOWN buons unl reaching
At. Press SET to select.
.................................................................................................Connued on next page
A U
SET p r
SET A L
SETTING THE AUXILIARY OUTPUT ....Menu 5
1) Ensure the baery is connected to the Operator.
2) Press the SET buon to enter the Programming Menu (Pr).
3) Press the DOWN buon unl the Auto Close Menu (AC) is visible.
4) Press the SET buon to enter the Auto Close Menu. The display will change to the
number A0 (Auto Close Time value).
5) Press the UP and DOWN buons to scroll through the Auto Close me values. A0
(zero seconds or DISABLE Auto Close) to A9 (90 seconds). This is in increments of 10
seconds.
6) Press the SET buon on the desired Auto Close me value to select.
Important: Auto Close can only be acvated if Safety Beams have been installed. It should be noted that the
Safety Beam funcon will automacally be enabled when seng the Auto Close funcon.
SET
SET
SET
p r
A C
A 0
14
SETTING THE OPEN & CLOSE LIMITS ....Menu 1
1) Ensure the baery is connected to the operator.
2) Press the SET buon to enter the Programming Menu (Pr).
3) Press the DOWN buon unl Li is visible.
4) Press the SET buon. The display will change to oL.
5) Use the UP and Down buons to move the door to the OPEN posion. The Trolley
must stop 2mm away from the Sprocket Assembly. If the Trolley does not reach the
Sprocket Assembly, then a Channel End Stopper (not supplied) must be fied I
6) When the door is in the open posion, press the SET buon. The display will change
to cL.
7) Use the UP and Down buons to move the door to the CLOSE posion.
8) When the door is in the closed posion, press the SET buon. The display will change
to CL. Adjust the Lower Limit Adjusng Bolt to be 2mm above the floor.
9) The open and closed limits are now set.
SET P r
SET o L
l i
SET c L
SET C L
1) Ensure the baery is connected to the operator.
2) Press the SET buon to enter the Programming Menu (Pr).
3) Press the DOWN buon unl the Force Limit Menu (Fo) is visible.
4) Press the SET buon to enter the Force Limit Menu. The display will change to the
current Force Limit value F3 (this is the default seng).
5) Press the UP and DOWN buons to scroll through the Force Limit values. F0
(minimum force) to F9 (maximum force). ***
6) Press the SET buon on the chosen Force Limit value to accept.
*** Cauon: too high a force seng could cause injury or damage!!
SET
F o
SET p r
SET F 3
1) Ensure the baery is connected to the operator.
2) Press the SET buon to enter the Programming Menu (Pr).
3) Press the DOWN buon unl the Beams Menu (bE) is visible.
4) Press the SET buon to enter the Beams Menu. The display will change to (by)
5) Press the UP and DOWN buons to toggle between ENABLE (by) and DISABLE (bn).
6) Press the SET buon on either ENABLE (by) or DISABLE (bn) to select.
b E
SET
SET p r
SET b y
SETTING THE OPENING & CLOSING FORCE ....Menu 2
ENABLE OR DISABLE SAFETY BEAMS ....Menu 3
SECURING THE DRIVE CHANNEL FOOT TO THE FLOOR
POSITIONING & SECURING THE BATTERY
Place the 12 volt baery on top of the Drive Channel at the back of the operator and secure it in place with the
Velcro straps that are in place.
Please Note:
Before applying power to the operator, manually li the door/s to ensure that there is free movement of the
Liing Assembly on the Drive Channel.
Li the door/s manually to various heights and ensure that the door/s do not close under their own weight. If
they do then it will be necessary to get an experienced door fing contractor to tension the door springs.
1 Velcro straps
2 12v Baery
3 Door U-Brackets
4 Drive Channel
11
1) With the door/s sll closed, and ensuring
that the Manual Release Mechanism has
been released, li the door/s by hand,
holding the Cross Tube. The door/s need
only be lied about 50cm and then lowered
again to the closed posion. This procedure
will automacally place the Drive Channel
Foot the correct distance from the wall.
2) Without moving the Drive Channel toward
or away from the door, use a Spirit Level to
confirm that the channel is sll vercal.
3) Make marks on the floor through the two
holes in the Drive Channel Foot.
4) Move the Drive Channel slightly, enough to
allow for holes to be drilled in the floor and
the 10mm wall plugs to be inserted.
(The Door Liing Tube/s can be removed to
make this easier).
5) Move the Drive Channel back into posion
and fasten the Drive Channel Foot to the
floor using the two coach screws
BEFORE PROGRAMMING & COMMISSIONING THE OPERATOR
The LUX DC12 operator uses the 12V baery for normal operaon, it is important that the baery is always
connected when the operator is in use.
▶Seng the Open and Close limits:
Aer the operator has been assembled, fastened to the wall and aached to the door (s), it must be
programmed to recognise the door’s Open and Close limits.
On first power up, or aer a factory reset, the operator’s LED display will flash nL. This is the indicaon that the
door limits need to be set. The operator will not allow operaon of the door unl this process has been
completed.
Follow ‘Seng the Open and Closed Limits...Menu 1’ to program the limits for the door(s).
Once the limits have been set, the door can be opened and closed using the UP or DOWN buons on the
operator.
If, aer the inial setup, the limits need adjusng the Programming Menu (Pr) can be entered again by pressing
the SET buon and the limits can be reset. Refer to ‘Seng the Physical End Stops’ on page 13.
Note: Depending on the motor wiring polarity, the UP and DOWN buons on the operator may not
necessarily correspond with the actual direcon that the door is moving in. The operator will automacally
correct this once the Open and Close Limits have been set.
4
3
2
1
12
▶Programming Remotes:
The Circuit Board has a built in receiver and the remotes, supplied as part of the operator kit, will have already been
programmed to the operator at the factory. To add addional remotes (up to 64) refer to ‘Programming Remotes’
on page 16.
In addion to triggering the operator to open and close, remotes can be programmed with the following features:
●Addional opening & closing buons:
●Each remote can be programmed with mulple open and close buons. An example of this feature is
programming one buon to open & close the garage door and a second buon to not only operate the door
but also to open and close a gate or switch on security lights.
●Remote Holiday Lockout:
●Any buon (or mulple buons) on a remote can be programmed to enable or disable the Holiday Lockout
feature. When acvated, the display on the operator will change to LO. Placing the controller into Holiday
Lockout will prevent any remote from acvang the operator unl Holiday Lockout is deacvated. This
feature is useful to prevent any members of staff or contractors from entering the garage while the owners
are away.
Courtesy Light Operaon:
The operator has a built in LED light and whenever the operator is acvated, this Courtesy Light will switch on for a
period of 5 minutes. During a power failure, however, the Courtesy Light will only remain on for a period of 1
minute.
In addion to the standard Courtesy Light operaon, the built in LED light can also be switched on and off using a
remote control buon, without acvang the operator. To achieve this, a dedicated buon on the remote must be
programmed to the operator. Pressing this designated buon on the remote will acvate the light for a period of
one hour, unless it is switched off using the same buon again.
▶An Crush Gap:
The following will happen if the operator receives a trigger from a remote (or the buons on the operator) while the
door is already in moon:
•If the door is closing, the door will stop briefly and then reopen to the fully open posion.
•If the door is opening and it is stopped within ±30cm of the fully closed posion, it will connue opening when it
receives the next trigger to prevent it from closing on a child or animal.
•If the door is opening, and it is stopped further than ±30cm from the closed posion, the door will start to close
when it receives the next trigger.
Door operaon during low baery and power fail condions:
The operator will flash an Lb (Low Baery) error message due to excessive operaons, long power failure or a
damaged baery.
While the Lb condion persists, the door will not close automacally. This is to prevent a person from being locked
out of the garage. The door will have to be closed manually by releasing the Manual Release Mechanism.
Note: If the door is stopped during a power failure while it is closing, it will not automacally reverse back open.
Auto Close Funcon:
The operator can be programmed to automacally close the door aer a programmed period of me. Auto Close
can only be acvated if Safety Beams have been installed. When enabling the Auto Close funcon the Safety Beam
funcon will automacally be enabled.
During a power failure the courtesy light will switch off aer one minute, even if the dedicated light buon is
pressed.
The An Crush Gap is the 30cm space towards the end of the door closing cycle, before the door is fully
closed. This is a built in safety feature to prevent the entrapment of people or animals by the door. Press the SET buon to acvate the Programming Menu, use the UP and DOWN buons to navigate through the
menu.
To exit the menu, arrow down to the EXIT prompt (bc) and press the SET buon.
PROGRAMMING MENU
SETTING THE PHYSICAL OPEN & CLOSE LIMITS
Programming Menu
(2) Seng the Opening & Closing Force
(1) Seng the Open and Close Limits
(3) Enable or Disable Safety Beams
(4) Seng Auto Close
(5) Seng Auxiliary Output
(6) Enable or Disable Electric/Magnec Lock
(7) Programming Remotes
(8) Factory Reset
Exit Menu
Press SET to enter
the Programming
Menu.
To exit the
Programming
Menu, press SET at
the bc prompt.
L i
F o
b E
A C
A U
l C
r c
F r
b c
P r
13

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