DAEWOO ELECTRONICS DW-3600 (P) User manual

DAEWOO ELECTRONICS CO., LTD.
Service Manual
DW-3600 (P)
DW-3610 (P)
DW-3620 (P)
Washing Machine
DW-3600 (P)
DW-3610 (P)
DW-3620 (P)
✔ Caution
: In this Manual, some parts can be changed for improving, their
performance without notice in the parts list. So, if you need the
latest parts information,please refer to PPL(Parts Price List) in
Service Information Center (http://svc.dwe.co.kr).
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SPECIFICATIONS ..........................................................................................................................................................................2
CAUTION ON THE OPERATION...................................................................................................................................................3
WIRING AND CIRCUIT DIAGRAM................................................................................................................................................4
CIRCUIT DIAGRAM OF WASH TIMER.........................................................................................................................................6
TROUBLE SHOOTING GUIDE......................................................................................................................................................7
HOW TO DISASSEMBLE...............................................................................................................................................................9
EXPLODED VIEWS ......................................................................................................................................................................11
PARTS LIST..................................................................................................................................................................................14
1
CONTENTS
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1. SPECIFICATIONS
NO ITEM SPECIFICATIONS
1Voltage 100V ~ 110V ~ 127/220V ~ 220V ~ 230 ~ 240V ~ 110/220V
Frequency 50/60Hz 60Hz 50 Hz
Washer 240/300 W 305 W 305 W 305W
2 Spindryer 100/130 W 120 W 140 W 120 W
pump model – 210 W 210 W 210W
DWM-3600(P) 784(W) x 454(D) x 894(H) mm
3 DWM-3610(P) 784(W) x 454(D) x 934(H) mm
DWM-3620(P)
426.8 Kg
pump model 28.1 Kg
5Washer 3.6 Kg
Spin dryer 3.6 Kg
6 Impeller Type
7 Centrifugal Separated Type
8 Max. 15min, Manual Operation
9 Max. 5min, Manual Operation
10 High 43 §⁄
Low 31§⁄
11 Wash motor 338/400 400 r.p.m. 338 r.p.m.
Spin motor 1400/1600 1600 r.p.m. 1400 r.p.m.
12 Manual
2
Power
Source
Power
Consump-
tion
Dimemsions
Weight (net)
Capacity
Wash Type
Spin Type
Wash Time
Spin Time
Water level
R.P.M
Water Supply
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A. Caution on Installtion
• Install the washer in the place easy access to water, electrical power and drainage.
• Install the washer on a firm, and flat floor.
• Connect the grounding wire to a water faucet if the pipe is made of metal before plugging the power cord into the
socket.
• Avoid installing the machine where it can be exposed to rain or direct ray of the sun, that may cause a trouble or
discoloration. In case the machine has to be installed in such a place, provide a shield to protect machine from rain or
direct rays of the sun.
• Be sure that inside of panel are enough tightened to prevent water leakage.
• In summer or other periods when there is a great difference between the water temperature and the air temperature,
drops of water may condense on the outside of the tub, and the floor might become wet from dripping; be careful of
this.
• Please disconnect the power cord plug after washing.
B. Grounding
• Connect the grounding wire to a water faucet if the pipe is made of metal before plugging the power cord into the
socket.
• Make sure that the power cord is unplugged during ground work.
• Be sure to wind grounding wire on the metal pipe like Fig 1. (Do not
connect the grounding wire end to a gas tube).
• For maximum security, attatch the grounding wire to a copper plate or
grounding rod and bury it at least 20cm in the ground like Fig. 2.
C. Caution on Use
• Do not use water which contains rust.
• Never put your hands into the tub through wash and rinse process.
• Do not allow water to contact the switches in the control panel.
• Drain the water in the wash tub fitting selector switch on the drain position.
• Use only water above 0°C
CAUTION ON USE
CAUTION ON THE OPERATION
Grounding Wire
More than 20cm
Grounding Rod
Fig. 1
Fig. 2
3
Putting in the clothes
distribute the clothes in the
tub being sure that nothing is
protruding out of the top.
Pocket Check
Check the pockets of the
laundry and remove contents
that shouldn't be washed
before putting the laundry into
the tub.
Detergent Amount
If you use too much detergent,
excessive amount of suds and
rinsing may be arisen: limit the
amount of detergent you use.
Acting time of pulsator
Wash Action Move Stop.
Normal Reverse 30" 4"
Soft Reverse 4.5" 6.8"
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7
TROUBLESHOOTING GUIDE
é Wash Problem
Power Cord Short Circuit Broken Wire Dielectric
Breakdown
Wiring
Short Circuit Broken Wire
Improper Dielectric
Connection Breakdown
Timer Misoperation Misoperation
Wash Action Improper Improper
Select S/W Connection Connection
Broken Wire Dielectric
Motor Short Circuit Improper Malfunction Breakdown
Connection
Condenser Short Circuit Broken Wire Static
Electricity
Voltage High Low Low
Wash Load Overload Overload Impuritie
Wash Level Underfill Underfill
Drain Select S/W Misoperation Misoperation Misoperation
Pulsator Removed Removed
Shaft Housing
Broken Down Incorrect
Fixing
Pulley Incorrect Incorrect
Fixing Fixing
V-Belt Removed Slipped Improper
Tension
Drain Value Clogged Capped by Incorrect
impurities Assembly
Drain Strainer Clogged
Drain Hose Clogged Incorrect
Sealing
Symptom Pulsator
does not
rotate
(The
electrical
fuse is
blown)
Pulsator
does not
rotate.
(The
electrical
fuse is
not blown)
The
rotation
of the
pulsator
is
not
reversible.
The
rotation
of the
laundry
is not
proper
The
washing
machine
will not
drain
(Process
selector is
on “Drain”
position)
The
washing
machine
will not
rise.
(Process
selector is
on “Rinse”
position)
Wash
water
drains
away
with the
(Process
selector on
“Wash”
position)
Wash
water
leaks out
on the
floor
There is
a heavy
vibration
and
excessive
noise
There is
and electric
leakage
Location
to be
checked
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8
é Spin Problem
Power Cord Short Circuit Broken Wire Dielectric
Breakdown
Wiring Short Circuit Broken Wire Dielectric
Breakdown
Condenser Short Circuit Broken Wire Static
Electricity
Broken Wire Dielectric
Motor Short Circuit Improper Malfunction Breakdown
Connection
Lid Switch Improper Misoperation
Contact
Timer Misoperation Misoperation
Coupling Incorrect Eccentric Incorrect
Fixing Assembly Fixing
Voltage Low Low Low
Brake Wire Maladjusted Maladjusted Maladjusted
Spin Load Unbalanced
Brake Wire Removed Removed
Guide
Brake Spring Removed
Spin Tub Eccentric
Assembly
Bellows Improper
Assembly
Water Seal Worn Out Worn Out
Oilless Metal Worn Out Worn Out
Drain Hose Clogged Incorrect
Sealing
Symptom Spin tub
does not
rotate.
(The
electrical
fuse is
blown)
Spin tub
does not
rotate.
(The
electrical
fuse is
not blown)
The rotation
of the
spin tub
is lower
than
specified.
There is
a heavy
vibration
Spin tub
does
not
stop
when
the lid
is opened
It takes
long for
the
spin tub
stop after
the lid
is opened.
Water
from
spinned
laundry
does not
drain.
Water
from
spinned
laundry
leaks out
on the
floor.
There is
an electric
leakage.
Location
to be
checked
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9
HOW TO DISASSEMBLE
1.Replacing motor for spin and wash.
a)Remove a screws on back cover. (Fig. 1)
c)Remove link brake and assy brake wire (Fig. 3)
e)Remove ten screws on frange of base (Fig. 5)
b)Remove one bolt on spin basket and remove spin
basket. (Fig. 2)
d) Remove a belt connecting the washing motor and the
pulley. (Fig. 4)
f) Remove motor for spin. (Fig. 6)
Fig. 1 Fig. 2
Fig. 3 Fig. 4
Fig. 5 Fig. 6
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10
g)Remove motor for wash. (Fig. 7)
b)Remove spin timer (Fig. 9) and wash timer (Fig. 10)
2.Replacing wash timer and spin timer.
a)Remove five screws on panel. (Fig. 8)
Fig. 7 Fig. 8
Fig. 9 Fig. 10
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14
PARTS LIST
PANEL ASSY
NO PART NAME PART CODE Q’TY SPEC REMARKS
1 DECORATOR 3611602900 1 PC FILM 0.25T 3610
2 KNOB 3613400100 3 ABS 3600
3613400500 3 ABS 3610, 3620
3 KNOB 3613400600 1 '“44 3610, 3620
4 LABEL WATER INLET 3613528600 1 PC FILM 0.25T 3610
3614200100 1 ABS or HIPS 3600
5 PANEL 3614202800 1 ABS or HIPS 3610
3614205900 1 ABS or HIPS 3620
6 CLAMP WIRE 3513006000 2 DWAN-2NA 3610
7 SCREW TAPPING 7122401211 5 T2S TRS 4X14 MFZN
8 S/W WATER SELECT AS 450TJ46000 1 2DAN 3600
9 SCREW TAPPING 7122401211 2 T2S TRS 4X14 MFZN 3600
10 SPRING PLATE 4509A07050 1 SK5 3610, 3620
11 LEVER CONTROL 3613700300 1 POM 3610, 3620
12 S/W WATER SELECT AS 3619005500 1 VP531A-3H 3610, 3620
13 FIXTURE MICRO SW 4504A29050 1 SK-5 3610, 3620
14 SCREW TAPPING 7122401211 2 T2S TRS 4X14 MFZN 3610, 3620
3619900601 1 15MIN(S-K36A) 3600(P) UL94 HB
3619900611 1 15MIN(S-K36B) SINGLE VOLT UL94V-0
15 TIMER WASH 3619906211 1 15MIN(S-K36C) 3600(P) UL94 HB
3619900631 1 15MIN(S-K36D) DUAL VOLT UL94V-0
3619903301 1 15MIN(S-K361B) 3601(P) SINGLE
3619903701 1 15MIN(S-K361P) 3620(P) DUAL
16 SCREW TAPPING 7122041211 2 T2S TRS 4X14 MFZN 3610, 3620
17 SPRING PLATE 4509A07050 1 SK5
18 SWITCH DRAIN 4505D77000 1 V15F060A NO/NC PUMP MODEL
19 FIXTURE MICRO SW 4504A29050 1 SK-5 3610, 3620
20 SCREW TAPPING 7122401211 1 T2S TRS 4X14 MFZN 3610, 3620
21 LEVER CONTROL 3613700100 1 POM 3600
3613700300 1 POM 3610, 3620
22 LOCK BAND 450M70041 1 PP
23 SCREW TAPPING 7128400811 1 T2S WAS 4X8 MFZN
3619900701 1 5MIN (S-3600A) 3600 UL94 HB
24 TIMER SPIN 3619900711 1 5MIN (S-3600B) UL94V-0
3619900721 1 5MIN (S-3600C) 3600P UL94HB
3619900731 1 5MIN (S-3600D) UL94V-0
✔ Caution: In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr)
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15
NO PART NAME PART CODE Q’TY SPEC REMARKS
24 TIMER SPIN 3619903401 1 5MIN (S-3600B0 3610, 3620 UL94V-0
3619903901 1 5MIN (S-3610P) 3610P, 3620P
25 SCREW TAPPING 7122401211 2 T2S TRS 4x14 MFZN
26 SCREW TAPPING 7122401211 1 T2S TRS 4X14 MFZN
27 BRACKET COVER S/W 4505D37051 1 SPG 1.0T
28 COVER S/W AS 4507K44030 1 15A 220VAC
29 SCREW TAPPING 7121301611 2 T2S PAN 3X16 MFZN
30 CABLE TIE 4505D63070 1 NYLON 66 DA-100
31 TERMINAL 3618700800 1 #187-200mm (BK)-12
32 TERMINAL 3618701800 1 12-1000mm (BK)-12
33 CEC 4505A63030 7 ST CE-230
34 CEC 4505A63040 1 ST CE-550
35 SWITCH PRESSURE 4505D48002 1 PD-1A 3600P
3614800610 1 PD-1R 3610P, 3620P
36 HOSE AIR 3613202000 1 L=870mm 3600P
4506J07060 1 L=690mm 3610P, 3620P
37 HARNESS 3618700600 1 VSF 20/0.18 BLACK PUMP
3618700700 1 VSF 20/0.18 GRAY PUMP
38 SCREW TAPPING 7122401211 2 T2S TRS 4X12 MFZN PUMP
✔ Caution: In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr)
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16
TUB ASSY
NO PART NAME PART CODE Q’TY SPEC REMARKS
1 DOOR WASH 3611400400 1 ABS or HIPS 3600
3611703700 1 ABS or HIPS 3610, 3620
2 SPECIAL SCREW 3616002900 1 SUS 304
3 PULSATOR AS 4509A32002 1 JI330 (SUS INSERT)
4 BASE 3610300400 1 PP
5 SCREW TAPPING 7122401211 1 T2S TRS 4X12 MFZN
6 DRAIN STRAINER 4509A05092 1 PP
7 FILTER OVER FLOW 4509A05071 1 PP
8 PIPE WATER LEVEL 4509A05082 1 PP 75mm DI=33mm NON DRAIN PUMP
9 LINK VALVE 3617800600 1 SUS 304 (1/2H) 3600
3617800900 1 SUS 304 (D1.6) 3610, 3620
10 LINK BRAKE 3617800500 1 HSW2
11 COVER SAFETY 4506F61011 1 PE-LD
12 COVER UPPER 4509A19011 1 PP
13 BOLT SPIN BASKET 4506B19031 4
14 PLATE 4509A19030 1 SPG 1.0T
15 BRSKET SPIN 450TJ19060 1 SPCE 1.6T CERA-COAT
BASKET AS 3619101600 1 PLASTIC BASKET AS
16 PLATE 4509A19041 1 PP
17 FIXTURE SHAFT AS 4509A22000 1
18 TUB 3618800500 1 PP
19 SHAFT HOUSING AS 4505A17000 1 METAL
3611103000 1 LUPOL D10XL117 PLASTIC HOUSING AS
20 GASKET 3612300500 1 NBR (K35L)
21 PLATE REINFORCE 4509A02040 1 SPG 0.6T
22 SPECIAL WASHER 4509A02051 1 SPCC 0.5T ZN3-C
23 SPECIAL NUT 4505A05050 1 ZNDC-1
24 PULLEY-P AS 4509A02000 1 FR-PP+SPG T1.2
25 SPECIAL BOLT 4506H05022 1 SM18+SILOCK
26 BELLOW AS 4506H18000 1 NBR
3616400900 1 3.6Kg
27 SPRING COVER 450BA01040 1 HSW3
28 DOOR SPIN 3611400500 1 ABS or HIPS 3600
3611703800 1 ABS or HIPS 3610, 3620
29 COVER I 4507k33021 1 PP (JT-170)
30 SCREW TAPPING 7122401208 1 T2S TRS 4x12 SUS
31 SCREW TAPPING 7122401211 2 T2S TRS 4X12 MFZN
✔ Caution: In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr)
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17
NO PART NAME PART CODE Q’TY SPEC REMARKS
32 PLATE 3614500200 1 PP
33 PACKING 4509A05032 1 NR DRAIN PUMP
34 CAP VALVE 4509A06011 1 PE-HD
35 BUSHING VALVE 4509A06031 1 PP
36 SPRING VALVE 4509A06020 1 SUS304 WR D1.0
37 BELLOWS 4509A06042 1 NR
38 HOSE OVER FLOW 3613201800 1 PE TUBE
3613201900 1 PVC-S DRAIN PUMP
39 CASE VALVE 4509A06054 1 PP
40 CAP INLET JOINT 450A606125 1 PP DRAIN PUMP
41 INLET JOINT 450A706012 1 PP DRAIN PUMP
42 HOSE DRAIN 4509A06072 1 PE
43 SCREW TAPPING 7122401411 1 T2S TRS 4X14 MFZN
44 HOSE 3613200600 1 PE-LD+EVA
45 CUFF 3616800300 1 PVC-H+DOP
46 SCREW TAPPING 7122401411 2 T2S TRS 4X14 MFZN
✔ Caution: In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr)
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18
BASE ASSY
NO PART NAME PART CODE Q’TY SPEC REMARKS
1 BELT V 4509A00030 1 A-36
2 SPECIAL BOLT-PULLEY 3616000701 1 6B-1-6X20 SM20CK
3 NUT HEX 7393600011 1 6N-3-6 MFZN
4 PULLEY MOTOR 3610040601 1 50Hz
5 SPECIAL BOLT 3616003100 3 M5X35 WASHER
450CJ40002 1 100V 50/60Hz, TP
450CJ40003 1 100V 50/60z, TP ONLY JAPAN
450CD40002 1 110V 60Hz, TP
6
MOTOR CONDENSER (WASH)
450CA40002 1 220V 50/60Hz, TP
4505D40021 1 230-240V 50Hz, TP
450CC40002 1 240V 50Hz, TP
3964410100 1 110/220V 50Hz, TP
450CB40002 1 120/240V 60Hz, TP
7 CUSHION MOTOR 450M712020 3 NR
8 CUSHION SPOT 450M712010 1 PP
9 SPECIAL BOLT-PULLEY 3616000701 1 6B-1-6X20 SM20CK
10 NUT HEX 7393600011 1 6N-3-6 MFZN
11 COUPLING DRUM AS 4504B16001 1
12 BOLT HEX 7341501011 3 6B-1-5X10 MFZN
13 BRAKE FIX PLT AS 4505C64000 1 2-WAY
14 SPRING BRAKE 4507K63010 1 SWC D1.0 ZN8-C
15 ASSY BRAKE WIRE 3610029600 1 ASSY
16 SCREW MACHINE 7001401065 1 PAN 4X10 BSN1
17 HARNESS 3612701011 1 GN/YW, UL AWG18 L=650
18 SCREW TAPPING 7122502011 3 T2S TRS 5X20 MFZN
450CJ181001 1 100V 50/60Hz, TP
3964130301 1 100V 50/60Hz, TP ONLY JAPAN
450CD81001 1 110V 60Hz, TP
19
MOTOR CONDENSER (SPIN) 450CA81001 1 220V 50/60Hz, TP
4505D41022 1 230-240V 50Hz
450CF81001 1 110/220V 50Hz
450CB40002 1 120/240V 60Hz
20 STOPPER 3615200200 3 PP
21 SPRING CUSHION 4509A14031 3 SWC ZN8-C
22 DAMPER 4509A14012 3 JSBR
23 STOPPER 4509A14021 3 PP
24 COVER 3411400700 1 PP REAR COVER
✔ Caution: In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr)
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19
NO PART NAME PART CODE Q’TY SPEC REMARKS
25 SCREW TAPPING 7122401211 2 T2S TRS 4X12 MFZN
26 SCREW TAPPING 7121401211 2 T2S TRS 4X12 MFZN
27 BASE 3610300300 1 PP
450QD11020 1 22.8X2uF 230VAC 100V 50/60Hz
3610039100 1 20.8x2uF 200VAC 110V 60Hz
3610026700 1 9.7 uF 400VAC 220V 50Hz
28 CAPACITOR WASH 3610027900 1 10.4 uF 400VAC 220V 50/60Hz
3610041400 1 8.5 uF 400VAC 230-240V 50Hz
4509c11020 1 20.8x2uF 200VAC 110/220V 50Hz
450E111050 1 16.0x2uF 230VAC 120/240V 60Hz
29 CAPACITOR SPIN 450CJ1101E 1 25.0 uF 200VAC 100V 50/60Hz
4509C11o1E 1 20.8 uF 200VAC 110V 60Hz
450E61101E 1 5.2 uF 440VAC 220V 50/60Hz
450E61103E 1 4.5 uF 400VAC 230-240V 50Hz
4509C11010 1 20.8 uF 200VAC 110/220V 50Hz
450E111060 1 16.0 uF 250VAC 120/240V 60Hz
HARNESS CONDENSER 3612706710 1
CON A, B (SE, DE, PS, PD) CA-WASH, CA-SPIN CON
30 LEG 3617700200 4 PP
31 SCREW TAPPING 7122401211 4 T2S TRS 4X12 MFZN
32 CLAMP HOSE 4505E79040 1 JSW 2.6D ZN8-C
33 DRAIN HOSE AS 3619600500 1 L=820MM
34 HOSE C AS 4505D67002 1 DRAIN HOSE (PVC-S) DRAIN PUMP
35 CLAMP 4505D56030 1 JSW 2.0D ZN8-C DRAIN PUMP
36 HARNESS OUTER 4509D64000 1 VSF50/0.18 GREEN
37 BUSHING EARTH WIRE 4509D03070 1 SR 6K-4, DA-B5NF3
WRJ42H261- 1 R VCTEK 2X1.25 PLATE-2PIN (JAPAN)
WAK42H761- 1 V VCTFK 2X0.75 PLATE-2PIN
W-V15N761- 1 H05W-F 3X0.75 3CORE WIRE
WUK43K761- 1 U VCTF 3X0.75 CP-2PIN
WF915N761- 1 F H05W-F 3X0.75 EUROP 3PIN
38 CORD POWER WX745N7B1- 1 X H05W-F 3X0.75 SOUTH AFRICA 3PIN
WNA45R761- 1 N LFC-3R 3X0.75 KP-551
WPK33K761- 1 P VCTF3X0.75 BS-1363
WC143E861- 1 C SJT 3X18AWG EP-3PIN
WHM35N0A11 1 H H05W-F 3X1.0 ITALY 3PIN
WPK33K761- 1 P VCTF3X0.75 BS-1363
39 BUSHING CORD 4509D03060 1 DA6NR4
40 HOSE CLAMP 4508A06120 1 SW 2.6D ZN8-C PUMP
✔ Caution: In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr)
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