Dalsa Z-Trak 2 User manual

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© 2021 Teledyne Digital Imaging Inc.
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Document Date: December 22, 2021
Document Number: 3D-L200-UM000
About Teledyne DALSA, a business unit of Teledyne Digital Imaging Inc.
Teledyne DALSA is an international high-performance semiconductor and Electronics Company that
designs, develops, manufactures, and markets digital imaging products and solutions, in addition
to providing wafer foundry services.
Teledyne DALSA Digital Imaging offers the widest range of machine vision components in the
world. From industry-leading image sensors through powerful and sophisticated cameras, frame
grabbers, vision processors and software to easy-to-use vision appliances and custom vision
modules.

Z-Trak2 3D Profiler Sensors Contents •iii
Contents
LASER SAFETY _______________________________________________ 1
LASER HAZARD CLASSIFICATION...........................................................................1
WARNING LABELS ...........................................................................................1
SAFETY FEATURES –EMERGENCY SHUTDOWN ...........................................................2
SAFETY REQUIREMENTS .....................................................................................3
HANDLING PRECAUTIONS AND CLEANING INSTRUCTIONS...............................................3
Z-TRAK2 2K SERIES OVERVIEW __________________________________ 4
DESCRIPTION ................................................................................................4
Key features ..........................................................................................5
About GigE Vision and GenICam...............................................................5
MODELS SUMMARY ..........................................................................................6
Z-Trak2 S-2K series ...............................................................................6
Z-Trak2 V-2K series ...............................................................................6
CABLES AND ACCESSORIES.................................................................................6
DEVELOPMENT SOFTWARE ..................................................................................8
Teledyne software packages ....................................................................8
Third-party software support ...................................................................8
Z-TRAK2 2K SERIES COMMON SPECIFICATIONS _____________________ 9
COMMON SPECIFICATIONS..................................................................................9
EMI, SHOCK,AND VIBRATION CERTIFICATIONS ....................................................... 11
Z-TRAK2 QUICK START________________________________________ 12
SYSTEM REQUIREMENTS ______________________________________ 14
HOST PC SYSTEM.......................................................................................... 14
COMPATIBLE GIGENETWORK ADAPTERS AND SWITCHES............................................. 14
THEORY OF OPERATION _______________________________________ 16
HOW A 3D PROFILER SENSOR WORKS .................................................................. 16
DEFINITIONS ............................................................................................... 17
INSTALLATION ______________________________________________ 20
PHYSICAL SETUP ........................................................................................... 20
Z-Trak2 Mounting................................................................................. 22
Planning machine opening space .................................................................. 22
Planning for unwanted light reflection or obstructed view................................. 24
Controlling ambient illumination ................................................................... 25
Powering Z-Trak2 with PoE+ ................................................................. 26
Powering Z-Trak2 using the I/O connector .............................................. 27
Operating conditions............................................................................. 27
Temperature management........................................................................... 27
Continuous operation .................................................................................. 28
Preventing faults due to electrostatic discharge (ESD) ..................................... 28
SOFTWARE INSTALLATION ................................................................................ 29
Installing Sapera LT SDK....................................................................... 29

iv •Contents Z-Trak2 3D Profiler Sensors
NETWORK CONNECTION................................................................................... 30
GigE server device status ...................................................................... 30
Device IP error ........................................................................................... 32
LED indicators...................................................................................... 32
Status LED................................................................................................. 33
Laser LED .................................................................................................. 33
Range LED ................................................................................................. 33
Z-Trak2 firmware ................................................................................. 33
Optimizing the network adapter used with Z-Trak2................................... 33
Using Z-Trak2 with supported third-party software packages ..................... 36
INTRODUCTION TO Z-EXPERT __________________________________ 37
OVERVIEW OF Z-EXPERT GUI ........................................................................... 37
Toolbar ............................................................................................... 38
Sources Explorer .................................................................................. 39
Features Browser and Features Description ............................................. 39
Console Messages ................................................................................ 40
Events Registration .............................................................................. 41
Display pane........................................................................................ 41
USING Z-EXPERT ____________________________________________ 45
CUSTOMIZING THE DEVICE USER ID.................................................................... 45
UPDATING FIRMWARE VIA FILE ACCESS DIALOG ...................................................... 45
LOADING OR SAVING 3D SENSOR SETTINGS........................................................... 46
Using a configuration file....................................................................... 47
Using a power-up configuration.............................................................. 47
MONITORING EVENTS..................................................................................... 48
SETTING ACQUISITION PARAMETERS.................................................................... 49
Acquiring a profile ................................................................................ 49
Creating a 3D surface view .................................................................... 51
Fixed scan vs. variable scan ......................................................................... 51
Adjusting laser intensity for optical performance ...................................... 52
OPTIMIZING PROFILE RATE ............................................................................... 53
MULTI-SENSOR SYSTEMS ______________________________________ 55
CONNECTING MULTIPLE 3D SENSORS................................................................... 55
SENSOR SYNCHRONIZATION.............................................................................. 55
Features involved in sensor synchronization ............................................ 57
Synchronizing with the wizard................................................................ 57
Sequential acquisition settings...................................................................... 57
Simultaneous acquisition settings ................................................................. 58
Manual acquisition settings .......................................................................... 58
Synchronizing without the wizard ........................................................... 59
UNIFIED MEASUREMENT SPACE (UMS) ................................................................. 59
Multi-sensor calibration ......................................................................... 60
Multi-sensor layouts .................................................................................... 60
Calibration target object .............................................................................. 61
Creating a UMS .................................................................................... 61
Z-TRAK2 FEATURES REFERENCE_________________________________ 62
PROFILER MANAGEMENT CATEGORY ..................................................................... 63
Profiler Management features ................................................................ 63
Built-In Diagnostics features.................................................................. 65
Info features........................................................................................ 66

Z-Trak2 3D Profiler Sensors Contents •v
PROFILE INTENSITY CATEGORY .......................................................................... 67
Profile Intensity features ....................................................................... 67
DATA OUTPUT CATEGORY................................................................................. 69
Data Output features ............................................................................ 69
Format features ................................................................................... 71
AOI features ........................................................................................ 73
X-Axis features .................................................................................... 75
2D features ......................................................................................... 76
ENCODER INPUT CATEGORY.............................................................................. 77
Encoder Input features ......................................................................... 77
TRIGGER INPUT CATEGORY ............................................................................... 80
Trigger Input features........................................................................... 80
MULTI SENSOR SYNC CATEGORY ........................................................................ 83
Multi Sensor Sync features .................................................................... 83
GPIO CONTROL CATEGORY .............................................................................. 84
GPIO features ...................................................................................... 86
EVENT CATEGORY.......................................................................................... 89
Event features ..................................................................................... 90
ACQUISITION AND TRANSFER CATEGORY ............................................................... 94
Acquisition and Transfer features ........................................................... 94
COUNTER AND TIMER CATEGORY ........................................................................ 96
Counter and Timer features ................................................................... 96
IEEE1588 CATEGORY .................................................................................. 100
IEEE1588 features.............................................................................. 100
GIGEVISION TRANSPORT LAYER CATEGORY......................................................... 103
GigE Vision Transport Layer features .................................................... 103
GIGEVISION HOST CONTROLS CATEGORY .......................................................... 109
FILE ACCESS DIALOG CATEGORY ...................................................................... 110
File Access Dialog features .................................................................. 110
TECHNICAL SPECIFICATIONS _________________________________ 112
IDENTIFICATION LABEL.................................................................................. 112
MECHANICAL SPECIFICATIONS ......................................................................... 112
MOUNTING HOLES SPECIFICATIONS ................................................................... 114
ENCLOSURE IP RATING ................................................................................. 114
CONNECTORS ............................................................................................ 114
Data connector: Ethernet M12 X-coded 8-pin female connector ............... 116
I/O connector: M12 17-pin male connector............................................ 117
Emergency safety switch (E-STOP) ............................................................. 117
Power over Ethernet (PoE+) support .................................................... 118
PoE+ power requirements (PoE supply) ....................................................... 118
Power consumption summary .............................................................. 119
General-purpose input signals electrical specifications............................. 119
General-purpose inputs characteristics ........................................................ 119
External trigger usage ............................................................................... 120
General-purpose output signals electrical specifications........................... 122
General-purpose output characteristics........................................................ 122
3D DATA TYPE OUTPUT FORMAT DESCRIPTION____________________ 124
CHOOSING A 3D DATA TYPE OUTPUT FORMAT....................................................... 124
UniformX Z (RectifiedC) ...................................................................... 125
XZ (CalibratedAC) .............................................................................. 127
XZRW (CalibratedACRW) ..................................................................... 127
Table of contents