Danelec Marine DM100 VDR User manual

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Operator’s Manual
for DM100 VDR and DM100 S-VDR G2
Document Number DBS11011
Version Number 2.0
Date June 2019
P/N (hard copy) 9302721-20

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Operator's Manual for DM100 VDR and DM100 S-VDR G2
Revision record
Copyright Danelec Marine A/S
Version Date Description
1.0 April 2014 Original issue of document
31 May 2014 Minorrevision
1.2 June 2014 Minorrevision
1.3 May 2016 Updateof error text for error 054 and 184
1.4 September 2018
|
Description of Remote Audio Interface included.
Description new features and changes related to software
release 1.60.
2.0 June 2019 Information related to DM100 S-VDR G2, included
DBS11011-20 Page 2/31

Operator's Manual for DM100 VDR and DM100 S-VDR G2
Copyright Danelec Marine A/S
Contents
REVISION: RECORD.......ccisucssmmsassssusssssnssisamnssassassnsssssonasbussebasnsssassssnssniisssnssmonrssniss ass nussnis2
1SCOPE AND: PURPOSE ...cixcuusessusssasssisnsssiss assrsssrsssss assim sass avssssnsissnsscasssrivsssisssssovsoin 5
1.1 References.......c.ccccoceevunnnn. eid
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2SYSTEM OVERVIEW FOR DM100 VDR .c:iicizasuniicnsiasssissassssiswsssssusssssasssssvisisiasrsrones 6
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2.1.2 VDR Bridge Control Panel (BCP)... 5:0
2.1.3 Bridge Microphone Units (BMU)..... vox: ©
2.1.4 Fixed capsule.........cccoeninnnnn. 4
2.1.5 Float-free capsule...................... wnat,
2.1.6 Remote Video Interface (RVI).... sisal
2.1.7 Sensor Interface Unit (SIU) ............... axed
2.2 System overview for DM100 S-VDR G2..... ....8
2.3- Maximum number of supported interfaces.. cammn snr mara sama 9
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3.1.2 Self-test —Operational Performance Test ...........cccoooeiiiiiiiiiiiiiiiceeeeeen 10
3.1.3 Setting the display brilliance level to default................ccccoociiiiiiiiiines 10
3.1.4 Download of VDR data to USB Stick .........cccceviiiiiiiiiiiiiicieecceeeee eee 11
3:2 Operation of the DM100 DAU ..ccucosissssssssssmssmsimssamammmimmamsiimmmmmatimaios 12
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3.3.4 Battery SWC ci.
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3.3.6 Main CPU LED .....oiiiiiiiiiicee eeeeeeeee een 14
3.3.7 LEDs in the Ethernet CONNECLOrS.........cc.oovueiieiiiiieeceeeee eee14
4OPERATION OF THE NON-MODULAR COMPACT SIU......cccoemrimririnerersassessannns 15
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4.1.3 Ethernet link and activity indicators .............ccceveriiiiniiiice eee16
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5 OPERATION OF THE MODULAR SIU ::siscisisssssssissmsisssssssassacnminsssammmmmin 17
Bil LEDs on Module RACK wssivssisssisssmmsisssrsssssssss sissies missive siaisssgssssssaniosass 17
DBS11011-20 Page 3/31
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Operator's Manual for DM100 VDR and DM100 S-VDR G2
Copyright Danelec Marine A/S
BEL SACD coon vei Licino somes sissies ss sssa anes se smnnsens snr snsesessmsens 17
5.1.2 Link indications. .A7
BEES ACDreaker..........c.ooconvmamrsennsassne ss 11
5.1.4 LEDs in the Ethernet CONNECLOT .................oooeveveeeeeeeeeeeeeeeeeeeoeoeoooo 18
5.1.5 Allocation of system labels for digital interfaces..............ococooveoovoooooo 18
5.1.6 MR AAAIESS .......ceeiicieiiee eeeeee eee eee eee18
6OPERATION OF STANDARD RVI 02-004 AND RVI 02-004D (POE)..................... 19
Ly TOPERATION OF THE RAL .....cotturieureeesesesessssssssssessssesssseessssssssssssessssssessssssessssees 20
=8ERROR CODES. cmallmii ileLondimemtcmdiae21
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8.1 Error codes .............. 21
I9SERVICE AND MAINTENANCE. ..........ceeueeeecacsssssesseseseeseseesssessasaens e311
9.1 Verification of the VDR functionality following service on any sensor... 31
L9.2 List of most COMMON SPA PAMS...............c.veveeeeeeeeeeeeeee eee eee31
=DBS11011-20 Page 4/31
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Operator's Manual for DM100 VDR and DM100 S-VDR G2
Copyright Danelec Marine A/S
1Scope and purpose
Operator's Manual for DM100 VDR and DM100 S-VDR G2.
The DM100 VDR complies with IEC 61996-1 Ed.2 which applies to VDRsinstalled from 1% of
July 2014.
The DM100 S-VDR G2 complies with IEC 61996-2 Ed.2, however with changes required by IEC
62288 Ed.2 and IEC 61162-450 Ed.2.
1.1 References
DBS10704
DBS10956
DBS11010
DBS10919
DBS00327
Installation Manual for DM100/DM400 VDR compact Sensor Interface Unit
Installation Manual for DM100 VDR and DM 100 S-VDR G2
Inspector's and Authorities’ Manual for DM100 VDR and S-VDR G2
Installation Manual for Remote Video Interface with PoE RVI 02-004, RVI 02-004D
Installation Manual for DM100/DM400 modular Sensor Interface Unit
1.2 Terms and Abbreviations
BCP
BMU
DAU
DPU
OPT
SIU
RVI
RAI
NAS
Bridge Control Panel
Bridge Microphone Unit
Data Acquisition Unit
Data Processing Unit (located inside the DAU)
Operational Performance Test (self-test according to IEC 61996-1 Ed.2)
Sensor Interface Unit
Remote Video Interface
Remote Audio Interface
Network attached storage (option used for external extended backup)
1.3 Nomenclature
The term “VDR” will be used ageneric term which covers both the DM100 VDR and DM100 S-
VDR G2. When required, the full product names “DM100 VDR” and “DM100 S-VDR G2” will be
used to distinguish between the products.
DBS11011-20 Page 5/31 Mme
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Operator's Manual for DM100 VDR and DM100 S-VDR G2
Copyright Danelec Marine A/S
2System overview for DM100 VDR
Ethernet PoE
STP CATS Fixed
Capsule
Float-free
Ethernet PoE DAU Ethernet PoE capsule
BCP
|e
STP CATs STRCATS
Ethernet STP
CATS5/CAT6 Images from
—
BMU >RADAR and ECDIS
Ethernet PoE
STP CATS .
<Optional
4Remote
Video I/F
Ethernet f
6xBMU STP CATS
Video inputs (2)
VHF Serial inputs (12) Analog or DVI from
e.g. GPS e.g. RADAR
SIU
Serial inputs (8) Analog inputs (8) Digital inputs (64)
DM100 VDR System overview (typical configuration)
2.1.1 Data Acquisition Unit (DAU)
The Data Acquisition Unit contains the Data Processor Unit (DPU). The DAU must be installed
indoors in the proximity of the bridge.
2.1.2 VDR Bridge Control Panel (BCP)
The BCP must be installed on the bridge; either in aconsole or mounted on abulkhead. The BCP is
the interface for the VDR Operational Performance Test, which must be carried out regularly. VDR
system errors will also be shown here as a caution (steady yellow light).
2.1.3 Bridge Microphone Units (BMU)
Anumber of BMUs must be installed on the bridge (console, ceiling or bulkhead mounted).
Watertight outdoor BMUs for the bridge wings are available.
DBS11011-20 Page 6/31

Operator's Manual for DM 100 VDR and DM100 S-VDR G2
Copyright Danelec Marine A/S
2.1.4 Fixed capsule
The fixed data capsule (“the orange box”) must be installed on an “external deck close to the
vessel’s center line” -typically on the external deck above the bridge.
2.1.5 Float-free capsule
The float-free capsule is an additional data capsule which is required according to IEC 61996-1
ed2.0. It must be installed in the same way as an EPIRP.
2.1.6 Remote Video Interface (RVI)
The RVI is optional equipment. An RVI may be used to capture video from, for example, a
RADAR which is unable to send images to the VDR using Ethernet; i.e. typically older equipment.
The RVI must be installed indoors, normally close to the RADARS. It must be connected to the
DAU with acable which may be up to 100m in length.
2.1.7 Sensor Interface Unit (SIU)
The SIU is optional equipment. An SIU is needed if, for example, door status cannot be provided
using aserial or Ethernet interface on the VDR.
Astandard non-modular compact SIU has 8serial interfaces, 8analog interfaces and 64 digital
interfaces. A modular SIU also exists which can be configured to have other combinations of
interfaces. The SIU must be installed indoors. It must be connected to the DAU with an Ethernet
cable up to 100m long.
DBS11011-20 Page 7/31
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Operator's Manual for DM100 VDR and DM100 S-VDR G2
Copyright Danelec Marine A/S
2.2 System overview for DM100 S-VDR G2
The requirements for recorded data types for an S-VDR are reduced compared to aVDR. The
typical S-VDR installation is therefore simpler.
Float-free
Ethernet PoE capsule
STP CATS Fixed o
Ethernet PoE DAU
BCP [|
SIECATS JEthernet STP
CATS/CAT6 Images from
)RADAR
BMU =Ethernet PoE
USTP CATS
<Remote
video I/F
6xBMU Video inputs (2)
Analog or DVI from
VHF Serial inputs (12) £& RADAR
e.g. GPS
DM100 S-VDR G2 System overview (typical configuration)
DBS11011-20 Page 8/31

Operator's Manual for DM100 VDR and DM100 S-VDR G2
Copyright Danelec Marine A/S
2.3 Maximum number of supported interfaces
If needed, additional equipment may be used to make larger or non-standard configurations. The
maximum number of supported interfaces for aDM100 VDR and aDM100 S-VDR G2 islisted
below:
Type of input Maximum configuration
Ethernet interfaces* 7on DAU
Serial inputs 36 (12 on DAU + 3modules)
Analog inputs 32%*
Digital inputs 128%*
Audio inputs 18 (10 on DAU +8on RAI)
Video inputs 8
*For configuration ofthe VDR, acquiring network data and acquiring image data.
** VDR core inputs on SIUs. There is not limit for number of digital and analog input on RDIs
DBS11011-20 Page 9/31
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Operator's Manual for DM100 VDR and DM100 S-VDR G2
Copyright Danelec Marine A/S
3Operation
3.1 Bridge Control Panel
The BCP is the primary user interface for an installed operational VDR. It serves two purposes:
eAlert (caution) display
*Interface for initiating VDR self-test (Operational Performance Test)
3.1.1 Alert display
The VDR will generate an alert message (caution) if asystem error is detected. An alert message
will be displayed on the BCP and the yellow caution indicator will be illuminated. No audible alert
will be generated and alerts should not be acknowledged. When the cause of erroris resolved, the
alert message will be cleared and the caution indicator turned off.
3.1.2 Self-test —Operational Performance Test
An Operational Performance Test (OPT) of the VDR must be carried out regularly, and always after
service and maintenance, which may affect the operation of the VDR. An OPT is best done while
the vessel is en route and all navigation equipment is switched on. A service agent must be
contacted if the OPT report shows problems which cannot be fixed by the master on the vessel.
Click on “F2” and follow the instructions in order to carry out an OPT.
3.1.3 Setting the display brilliance level to default
Pressing the DIM bottom for 5-7 seconds will restore the display brilliance level to default.
VOYAGE DATA RECORDER
DBS11011-20 Page 10/31

Operator's Manual for DM100 VDR and DM100 S-VDR G2
Copyright Danelec Marine A/S
3.1.4 Download of VDR data to USB stick
Insert aUSB stick in one of the USB ports on the DPU. The USB stick must be formatted with a
file system supported by Windows 7or 10 (FAT32 or NTFS).
On the BCP go to “Menu->Downioad data to USB disk” and press “OK”.
Two options are possible:
-Download of VDR data (download of latest VDR data, duration is user-selectable).
-Save dump for support (download of data which may be used for troubleshooting).
DBS11011-20 Page 11/31
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Operator's Manual for DM100 VDR and DM 100 S-VDR G2
Copyright Danelec Marine A/S
3.2 Operation of the DM100 DAU
The door to the DAU must be locked after the VDR has been installed and is operating normally.
This section of the manual is only relevant during installation and service.
Program AC breaker AC inlet UF for I/F for
memory NXi capsule float-free
Servi VGA |USB \UF for \\UFfor UF for |IF for IF to
CIVICS interface |pon \su \|RDI BCP |RVI IAS
console \|
Pp DPU \\|:)j
\\N\\\
[
|
(/
\[/ /ld //|
|\|
|I/VDR status |
I:/
||
Termination Interfaces Ethernet Audio /LED |Battery
resistors for for serial data ports interfaces |\switch
SI00 -S103 Service mode Main CPU Power status
switch status LED LEDs
DBS11011-20 Page 12/31

Operator's Manual for DM100 VDR and DM 100 S-VDR G2
Copyright Danelec Marine A/S
3.3 Data Processing Unit (DPU)
The DPU is the main computer in the system. It is basically aPC, butit has been designed from
scratch in acompletely different manner in order to withstand environmental stress, which far
exceeds what an ordinary industrial PC can tolerate.
3.3.1 Power LEDs
BAT LED (blue)
Steady light Battery fully charged OK
Blinking (1Hz) Charging battery OK
Blinking (5Hz) Battery is not detected Error
Off The battery switch on the DPU is “OFF”
|(Error)
AC LED (blue)
Steady light AC power OK OK
Off AC powerfailed Error
ERR LED (red)
Steady light The internal power control circuit has Error
failed
Off The internal power control circuit is OK
operating
OK LED (blue)
Steady light Power to DPU present OK
Off No power to the DPU Error (note 1)
3.3.2 AC breaker
The AC breaker is acombination of afuse and amanually operated switch, i.e. it can be used to
manually switch off the AC power sources, but it will also pop out automatically if too much
current is being drawn from the power source or if overvoltage is detected.
Warning: The AC breaker must be released (popped out) and the
battery switch on the front of the DPU must be in its “OFF” position
in order to switch the unit fully off.
3.3.3 AC inlet
The main power source for the VDR is the ship’s AC (110V-230V).
3.3.4 Battery switch
The battery switch indirectly controls arelay between the DPU and the battery pack. When
switching the VDRoff; do the following: Pop out the AC breaker and briefly move the battery
DBS11011-20 Page 13/31
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Operator's Manual for DM100 VDR and DM100 S-VDR G2
Copyright Danelec Marine A/S
switch to its “OFF” position. Move the battery switch back to its “ON” position after the VDR has
been turned off.
3.3.5 VDR status LED
The status of the system is displayed using atri-color LED. The BCP will display text messages and
error codes explaining the problem(s) if the LED becomes yellow or red.
VDR status LED (tri color)
Steady green The information displayed is just OK
information
Steady yellow The information displayed is awarning.
|(OK)
The system is still fully operational but
may fail soon. Contact aservice agent if
the problem cannot be rectified.
Steady red The information displayed contains Error
information about system errors which
prevent normal operation. Contact a
service agentifthe problem cannot be
rectified.
3.3.6 Main CPU LED
The main CPU LED is controlled by the power control circuit which will become active as the first
circuit after poweris applied. The power circuit uses the LED to show information about the main
CPU.
OFF The power circuit has notstarted yet —(OK)
this should take afew seconds only.
Green 1Hz The power circuit is waiting for the main
|(OK)
CPU to start (boot load) —may take up to
two minutes
Steady green The main CPU is operating normally OK
Steady red The main CPU is not responding Error
devel
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3.3.7 LEDs in the Ethernet connectors
Two LEDs are integrated into each Ethernet connector. The left LED will be illuminated when a
communication link is established and shows the speed (yellow =100Mbit/sec, green =
1000Mbits/sec). The right LED (green) will be illuminated when acommunication link is
established and will flicker depending on thetraffic load.
DBS11011-20 Page 14/31

Operator's Manual for DM100 VDR and DM100 S-VDR G2
Copyright Danelec Marine A/S
4Operation of the non-modular compact SIU
3Ethernet port
Uni Rack Ethernet link }
UR-addiess and activity ACLED AC Breaker AC inlet
indicators
Serial I/F Analog I/F Digital I/F
Uni-rack with 16 analog interfaces
4.1 LEDs on the Uni-rack
41.1 ACLED
Indicates the power (AC) is present.
4.1.2 AC breaker
The AC breaker is acombination of afuse and amanually operated switch, i.e. it can be used to
manually switch off the power source, but it will also pop out automatically if too much current is
being drawn from the power source.
DBS11011-20 Page 15/31 mmm
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Operator's Manual for DM100 VDR and DM100 S-VDR G2
Copyright Danelec Marine A/S
4.1.3 Ethernet link and activity indicators
The LINK LED (right) will be illuminated (yellow) when acommunication link is established to the
DAU. The ACT LED (left) will flicker (green) depending on the traffic load.
4.1.4 UR address
Must be set to “0” for the first SIU, and “1” for an additional second SIU.
DBS11011-20 Page 16/31

Operator's Manual for DM100 VDR and DM100 S-VDR G2
Copyright Danelec Marine A/S
5Operation of the modular SIU
Module Rack
MR address Ethernet Link indications AC LED AC Breaker AC inlet
ports for slots
Serial I/F Analog I/F Digital I/F
module module modules
Module Rack with six modules
5.1 LEDs on Module Rack
5.1.1 ACLED
Indicates the power (AC) is present.
5.1.2 Link indications
Indicates that the Module Rack has detected amodule in the corresponding slot.
5.1.3 AC breaker
The AC breaker is acombination of afuse and amanually operated switch, i.e. it can be used to
manually switch off the power source butit will also pop out automatically if too much current is
being drawn from the power source.
DBS11011-20 Page 17/31 METH
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Operator's Manual for DM100 VDR and DM100 S-VDR G2
Copyright Danelec Marine A/S
5.1.4 LEDs in the Ethernet connector
Two LEDs are integrated into each Ethernet connector. The right LED (yellow) will be illuminated
when acommunication link is established to the DAU. The LED will flicker depending on the
traffic load. The left LED is not used. Please notice that the behavior of the LEDs is different from
other parts of the system; for example the DAU.
5.1.5 Allocation of system labels for digital interfaces
Card number in VDR Interface number in VDR
configuration configuration and VDR
Explorer
Digital I/F module in Slot 31DI00 —DI15
Digital I/F module in Slot 42DI16 —DI31
Digital I/F module in Slot 53DI32 —DI47
Digital I/F module in Slot 64DI48 —DI63
5.1.6 MR address
Must be set to “0” for the first SIU, and “1” for an additional second SIU.
DBS11011-20 Page 18/31

Operator's Manual for DM100 VDR and DM100 S-VDR G2
Copyright Danelec Marine A/S
6Operation of standard RVI 02-004 and RVI 02-004D (PoE)
The DM100 may use RVI 02-004 and RVI 02-004D for image capture. The DM100 will power
RVIs connected to the RVI or RDI port on the DAU. An RVI may be connected to aLAN port on
the DAU if the RDI and RVI ports on the DPU are being used for other purposes. An AC power kit
(p/n 2304449) will be required as the power source.
RVI 02-004D
Ethernet link and speed Ethernet link and activity Ethernet port with PoE
(Yellow) (Green)
/
RVI 02-004(D) rear panel
The RVI address i.e. the rotary switch located behind the rear panel. Must be set to “0” for RVIs
connected to the PoE ports on the DPU (labeled “RVI” or “RDI”).
The RVI address must be set from 1to 4for locally powered RVIs (each locally powered RVI
connected to the DM100 must have aunique RVI address).
DBS11011-20 Page 19/31
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Ed Operator's Manual for DM100 VDR and DM100 S-VDR G2
Copyright Danelec Marine A/S
7Operation of the RAI
For some installations, aRemote Audio Interface is used for capturing additional audio signals from
microphones and/or VHF sets.
RAI 08-001
RAI address: Ethernetlink and speed
~~
Ethernetlink and activity
Must be set to “0” (Yellow) Ethernet port with PoE
RAI 08-001 rear panel
DBS11011-20 Page 20/31