Datalogic DX8200A-3002 User manual

DX8200A-3002
QUICK REFERENCE GUIDE
821001253 (Rev. C)

DX8200A-3002 QUICK GUIDE
2
UPDATES AND LANGUAGE AVAILABILITY
UK/US The latest drivers and documentation updates for this product are available on Internet.
Log on to: www.automation.datalogic.com
ISu Internet sono disponibili le versioni aggiornate di driver e documentazione di questo
prodotto. Questo manuale è disponibile anche nella versione italiana.
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FLes versions mises à jour de drivers et documentation de ce produit sont disponibles sur
Internet. Ce manuel est aussi disponible en version française.
Cliquez sur : www.automation.datalogic.com
DIm Internet finden Sie die aktuellsten Versionen der Treiber und Dokumentation von diesem
Produkt. Die deutschsprachige Version dieses Handbuches ist auch verfügbar.
Adresse : www.automation.datalogic.com
EEn Internet están disponibles las versiones actualizadas de los drivers y documentación de
este producto. También está disponible la versión en español de este manual.
Dirección Internet : www.automation.datalogic.com
SERVICES AND SUPPORT
Datalogic provides several services as well as technical support through its website. Log on to
www.automation.datalogic.com and click on the links indicated for further information:
PRODUCTS
Search through the links to arrive at your product page which describes specific Info, Features, Applications,
Models, Accessories, and Downloads including the Genius™ utility program, which allows device
configuration using a PC. It provides RS232 and Ethernet interface configuration.
SERVICE
- Overview - Warranty Extensions and Maintenance Agreements
- Sales Network-Listing of Subsidiaries, Repair Centers, Partners
- Helpdesk
- Material Return Authorization
LEGAL NOTICES
© 2005 - 2010 Datalogic Automation S.r.l. ALL RIGHTS RESERVED. Protected to the fullest extent under
U.S. and international laws. Copying, or altering of this document is prohibited without express written consent
from Datalogic Automation S.r.l.
Datalogic and the Datalogic logo are registered trademarks of Datalogic S.p.A. in many countries, including the
U.S.A. and the E.U.
Genius, PackTrack, ACR, ASTRA, CD SQUARE and ID-NET are trademarks of Datalogic Automation S.r.l.
All other brand and product names mentioned herein are for identification purposes only and may be trademarks
or registered trademarks of their respective owners.
Datalogic shall not be liable for technical or editorial errors or omissions contained herein, nor for incidental or
consequential damages resulting from the use of this material.

DX8200A-3002 QUICK GUIDE
3
DX8200A-3002 GENERAL VIEW
Figure A
Laser Beam Output Windows
1
Mounting Slots
2
Laser Safety Label
3
Mounting Reference Label
4
Figure B
Programming Keypad
1
Phase On LED (Yellow)
3
Power On LED (Green)
2
TX Data LED (Green)
5
Network LED (Red)
6
Encoder LED (Yellow)
4
LCD Display
7
Figure C
Lonworks 17-pin Male Connector
1
Lonworks 17-pin Female Connector
2
NOTE
For further details on product installation, see the complete Reference Manual available on
the configuration CD-ROM included with this product.
1 2
7
1
2 3 4 5 6
2
1
2
3
4

DX8200A-3002 QUICK GUIDE
4
CONNECTIVITY
Local Lonworks Network
Large Synchronized Network with DX8200A and DS8100A Scanners
Example Large Synchronized Network Reading Station
Conveyor
SC6000
A
H
G
C
D
B
E
F
PWO
Extended I/O
Host
HUB
ETHERNET
SC6000 AUX
CAB-SC6003
CAB-SC6013
Power/Net
VAC INPUT
CAB-SC6103
Cable
PWO
LONWORKS
ENCODER
PS
PS Aux
CAB-85xx
CAB-85xx
CAB-85xx CAB-85xx
CAB-85xx
BTK-8500
Bus Return
DX8200A-3002
CAB-85xx CAB-85xx
BTK-8500
Bus Return
CAB-85xx
B
A
C E G
HFD
DS8100A-3002 DX8200A-3002 DS8100A-3002
DX8200A-3002 DS8100A-3002 DX8200A-3002 DS8100A-3002

DX8200A-3002 QUICK GUIDE
5
Redundant Reading Station Layout with DX8200A and DS8100A Scanners
AUX
CAB-SC6103
Extended I/O
ETHERNET
SC6000
CAB-SC6003
CAB-SC6013
Power/Net
VAC INPUT
PWO
LONWORKS
ENCODER
PS
PS Aux
CAB-85xx
CAB-85xx
BTK-8500
CAB-85xx
CAB-85xx CAB-85xx
Extended I/O
ETHERNET
SC6000
CAB-SC6003
CAB-SC6013
Power/Net
VAC INPUT
PWO
CAB-PWO 03
Redundancy
CAB-85xx
CAB-85xx CAB-85xx BTK-8500
DX8200A-3002
ENCODER
PS
PS Aux
LONWORKS
Working
Controller
Protecting
Controller
to Host
to Host
A
H
GC
DB
E
F
DS8100A-3002 DX8200A-3002 DS8100A-3002
DX8200A-3002 DS8100A-3002 DX8200A-3002 DS8100A-3002

DX8200A-3002 QUICK GUIDE
6
Example Redundant Reading Station
ELECTRICAL CONNECTIONS
Two 17-pin connectors provide access to the scanner’s local Lonworks network used for both input and output
connections to build a multi-sided or omni-station system.
17-pin Lonworks Connector Pinout
Pin Name Function
A1 GND Supply voltage (negative pin)
A2 VS Supply voltage 20 to 30 Vdc (positive pin)
Cable shield A - internally connected by
1 CHASSIS capacitor to chassis
2 n.c. Not connected
Cable shield B - internally connected by
3 CHASSIS capacitor to chassis
4 TXAUX Transmit data of auxiliary RS232
(referred to SGND)
5 SGND Signal ground (connected to GND)
6 RXAUX Receive data of auxiliary RS232
(referred to SGND)
7 VS_I/O Supply voltage of I/O circuit
8 Lon A+ Lonworks a line (positive pin)
9 Lon A- Lonworks a line (negative pin)
10 Lon B+ Lonworks b line (positive pin)
11 Lon B- Lonworks b line (negative pin)
12 SYS_I/O System signal
13 SYS_ENC_I/O System signal
14 Reserved Internally connected
15 Ref_I/O Reference voltage of I/O circuit
A1 A2
1
15
Female - Output
A1 A2
1
15
Male - Input
17-pin Local Lonworks Connectors
Conveyor
SC6000
Working
A
H
G
C
D
B
E
F
PWO
SC6000
Protecting
PWO

DX8200A-3002 QUICK GUIDE
7
APPENDIX
TECHNICAL FEATURES
ELECTRICAL FEATURES
Supply Voltage 20 to 30 Vdc
Power Consumption 1.5 to 1.0 A; 30 W typical
1.75 to 1.17 A; 35 W Max. (including startup current)
Communication Interfaces Auxiliary Baud Rate
RS232 1200 to 115200
Other
Lonworks 1.25 Mb/s
OPTICAL FEATURES
Light Receiver Avalanche photodiode
Wavelength 630 to 680 nm
Safety Class Class 2 - EN60825-1; Class II - CDRH
Light Source Up to 4 semiconductor laser diodes
Laser Control Security system to turn laser off in case of motor slow down
READING FEATURES
Scan Rate 1000 scans/s (500 per leg)
Maximum Resolution
Max. Reading Distance
Max. Reading Width
Max. Depth of Field
(see reading diagrams on page 10)
USER INTERFACE
LCD Display 2 lines by 20 characters LCD
Keypad 3 keys
LED Indicators Power On (green)
Phase On (yellow)
Encoder (yellow)
TX Data (green)
Network (red)
SOFTWARE FEATURES
Readable Codes Interleaved 2/5
Code 39 Standard
Codabar
Code 128
EAN 128
Code 93 (standard and full ASCII)
EAN/UPC (including Add-on 2 and Add-on 5)
GS1 DataBar (including Limited and Expanded)
Code Selection Up to 10 codes during one reading phase
Operating Modes PackTrack™
Configuration Modes Genius™ utility program
Parameter Storage Non-volatile internal FLASH

DX8200A-3002 QUICK GUIDE
8
ENVIRONMENTAL FEATURES
Operating Temperature 0° to +50 °C (+32° to +122 °F)
Storage Temperature -20° to +70 °C (-4° to +158 °F)
Humidity 90% non condensing
Ambient Light Immunity 20000 lux
Vibration Resistance
EN 60068-2-6
2 hours on each axis
Frequency range from 5 to 150 Hz;
Constant displacement 3 mm pk-pk from 5 to 9 Hz;
Constant acceleration 0.5 g from 9 to 150 Hz;
Shock Resistance
EN 60068-2-27
3 shocks on each axis 30 g; 11 ms
Protection Class
EN 60529 IP65*
PHYSICAL FEATURES
Mechanical Dimensions 470 x 300 x 141 mm (18.50 x 11.81 x 5.55 in)
Weight about 11 kg (24 lbs 3 oz)
* IP65 cables and connectors required (CAB-850x or BTK-8500).
ACCESSORIES
Name Description Part Number
Power Supply
PWO-480 Power and Connect System 480W 93ACC1767
Cables and Terminators
BTK-8100 Bus Terminator Kit (5 pcs) 93ACC1090
BTK-8500 IP65 Terminator Kit (2 pcs) 93A051286
CAB-8100 10 wire shielded cable D 9.5 mm – 50 m 93ACC1120
CAB-8101 17-pin scanner/scanner connection cable 1.2 m 93A051020
CAB-8102 17-pin scanner/scanner connection cable 2.5 m 93A051030
CAB-8105 17-pin scanner/scanner connection cable 5 m 93A051040
CAB-8501 IP65 Cable Fam 8K 1,2 m 93A051283
CAB-8502 IP65 Cable Fam 8K 2,5 m 93A051284
CAB-8505 IP65 Cable Fam 8K 5 m 93A051285
Sensors
S30 Photocell Kit 93ACC1782
MEP-593 Photocell kit – PNP (PH-1) 93ACC1791
MEP-543 Photocell Kit – NPN 93ACC1728
OEK-2 Optical Encoder Kit + 10 m cable + Spring 93ACC1770
OEK-1 Optical Encoder Kit + 10 m cable 93ACC1600
Miscellaneous
PLL-8000 Optocoupled PLL device 93ACC1280
FS-1 Frame Shaper (8 pcs) 93ACC1750

DX8200A-3002 QUICK GUIDE
9
MECHANICAL INSTALLATION
DX8200A-3002 can be installed to operate in any position. There are 4 slots (dia. 8.5 mm) on the sides of the
scanner for mounting. The diagram below can be used for installation; refer to the Reading Diagrams for correct
positioning of the scanner with respect to the reading zone and scanner orientation.
470
[18.50]
300
[11.81]
== 180
[7.09]
22
[0.87]
406
[15.98]
22
[0.87]
8.5
[0.33]
141
[5.55]
147
[5.79]
10
[0.39]
370
[14.57] ==
370
[14.57]
= =
==
60.5
[2.38]
70.5
[2.78]
N° 4
DX8200A-3002 Overall Dimensions
WARNING
When installing several scanners, take care to position them correctly so that no laser beam
enters the reading window perpendicularly and at the same level of the output beam of the
other scanners. This condition could occur more frequently for side mounted applications. If
these precautions are not followed, it may occur that the laser of the blinded scanner starts
blinking due to an internal circuit which temporarily turns the laser off when detecting a
power anomaly. To resolve this problem, it is sufficient to slightly change the inclination and
position of one of the two scanners involved.
Mounting Stops
X-axis Reference Point Stops
Two washers and two spacers are provided in the DX8200A package to create two stops which can be used to
facilitate DX8200A mounting and positioning. Create each stop by mounting a washer and spacer to the Reading
Station Frame using Bosch T-bolts and nuts. See the figure above.
During initial mounting, affix the stops in approximation to the mounting position. The weight of the DX8200A
can rest against this reference while the mounting bolts are being set. This avoids having to hold and maneuver
the scanner (especially for vertical side mounted positions) while simultaneously affixing it to the frame.
Create the stop by
using the washer,
spacer, t-bolt and nut.
Z
Y
X
PackTrack™ Coordinate Reference Point
where x, y, z = 0

DX8200A-3002 QUICK GUIDE
10
Once the scanner is correctly positioned for PackTrack, fix the stops against the scanner. The stops remain
fixed to the station frame so that the scanner can be replaced without having to recalibrate the PackTrack
coordinates. Referring to the figure above, the stop provides a reference point for the X-axis while the scanner
should be centered on the frame to have a fixed reference for the Y-axis.
SCANNER DIRECTION
The different scanner orientations are illustrated in the following figures:
DX8200A-3002 Scanner Direction 0° (Forward) DX8200A-3002 Scanner Direction 180° (Reverse)
READING DIAGRAMS
Note: x = 0 and z = 0 correspond to the edge of the DX8200A-3002 scanner as shown in the figure below.
DX8200A-3002 (0.50 mm/20 mils)
CONDITIONS
Code = Interleaved 2/5 or Code 39
PCS = 0.90
0-24 -40 (in)
-32 -48
0-60 -80 (cm)
-100 -120 -140 -160
-56 -64
(in)
-30
-20
0
-10
(cm)
-50
-60
-70
-40
30
20
10
50
60
70
40
-12
-8
0
-4
-20
-24
-28
-16
12
8
4
20
24
28
16
-40
-15
z
x
Top View
Conveyor Direction
Top View
Conveyor Direction

DX8200A-3002 QUICK GUIDE
11
COMPLIANCE
See the DX8200A Reference Manual for the Declaration of Conformity.
LASER SAFETY
Figure D
Warning and Device Class Label
1Device Identification Label 2
The scanner is classified as a Class 2 laser product according to EN60825-1 regulations and as a Class II laser
product according to CDRH regulations.
Disconnect the power supply when opening the device during maintenance or installation to avoid exposure to
hazardous laser light.
There is a safety device, which allows the laser to be switched on only if the motor is rotating above the threshold
for its correct scanning speed.
The laser beam can be switched off through a software command (see also the Genius™ Help On-Line).
LASER LIGHT
DO NOT STARE INTO BEAM
CLASS 2 LASER PRODUCT
MAXIMUM OUTPUT RADIATION 1 mW
EMITTED WAVELENGTH 630~680 nm
TO EN 60825-1:2001
CAUTION-CLASS 3B LASER LIGHT WHEN OPEN
AVOID EXPOSURE TO BEAM
LASER LIGHT EMITTED
FROM THIS
APERTURE
Warning and Device Class Label
Model No. Amp.
Serial No.
Datalogic Automation S.r.l. Via Candini, 2
40012 Calderara di Reno - Bologna - Italy
Manufactured Volt
This product conforms to the applicable requirements
of 21CFR1040 at the date of manufacture.
Device Identification Label
The laser diodes used in this device are classified as Class 3B laser products according to EN 60825-1 regulations
and as Class IIIb laser products according to CDRH regulations. Any violation of the optic parts in particular can
cause radiation up to the maximum level of the laser diode (30 mW at 630~680 nm).
2
1

DX8200A-3002 QUICK GUIDE
12
FCC COMPLIANCE
Modifications or changes to this equipment without the expressed written approval of Datalogic could void the
authority to use the equipment.
This device complies with PART 15 of the FCC Rules. Operation is subject to the following two conditions: (1)
This device may not cause harmful interference, and (2) this device must accept any interference received,
including interference which may cause undesired operation.
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part
15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference
when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate
radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause
harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause
harmful interference in which case the user will be required to correct the interference at his own expense.
POWER SUPPLY
This product is intended to be installed by Qualified Personnel only.
- This scanner is intended to be supplied by either a UL Listed power supply marked 'Class 2' or 'LPS', output
rated 20 - 30 V dc, minimum 1.75 A or by a UL Listed computer with LPS outputs.
- This scanner must be supplied by a Class II Power Supply Unit conforming to the EN 60950 safety
regulation.
CE COMPLIANCE
Warning:
This is a Class A product. In a domestic environment this product may cause radio interference in which case the
user may be required to take adequate measures.
PATENTS
This product is covered by one or more of the following patents.
U.S. patents: Re. 36,251; 5,483,051; 5,992,740; 6,347,740 B1; 6,177,979 B1; 6,394,352 B1; 6,443,360 B1;
6,527,184 B1; 6,629,639 B2; 6,688,524 B1; 6,742,710 B2; 7,161,685 B1; 5,028,772; 5,124,538; 5,466,921;
5,548,107; 6,206,289 B1; 6,669,091 B2; 7,000,838 B2.
European patents: 652,530 B1; 789,315 B1; 851,376 B1; 926,615 B1; 959,426 B9; 1,096,416 B1; 1,217,571 B1;
1,363,228 B1; 1,607,901 B1.
Japanese patents: 3,793,585; 4,033,958; 4,376,353.
Additional patents pending.