DCSENG S-Cutter S-EM Series User manual

PIPE(TUBE) CUTTER Of Best Technology SAFETY PRECAUTIONS
Thanks for choosing the S-Cutter. Make sure that you carefully read and fully understand the Manual to use the device correctly and keep yourself and your properties safe. Manual
( EM0.5/ EM1.0)

PIPE(TUBE) CUTTER Of Best Technology
CONTENTS
1. SAFETY PRECAUTIONS032. Must-Follow Rules063. Instructions Before Use084. How to Use ● S-EM0.509 ● S-EM1.0185. Quality Warranty28

S-Cutter 301Keep the workplace clean and well-lit at all times.An untidy or dark workplace may result in an accident.02Always be vigilant and stay aware of your surroundings.Avoid an unstable stance and stay poised always before operation.
Stable
posture and a poised state can ensure safety in diverse situations.03Do NOT use a tool with a broken power switch. A tool with a broken power switch can be dangerous. Have it fixed before use. 04Be cautious in using the power tool. Keep the tools out of children’s reach. If you are not familiar with
power
tools or didn’t read the Manual, do NOT use them. They can be
dangerous
for inexperienced users. 05Keep work conditions and details in mind.Observe the instructions and usage when using power tools and
accessories.
Using such power tool in non-permitted operations can result in
dangerous
situations.06Do NOT attempt to change the charger and battery. Using the charger and battery other than the specified ones may result
in
fire. 07Keep the tool away from metals during storage. Since a bridging state can occur between electrodes, keep the tool
away
from metals as failure to do so may result in fire. 08Be careful with any battery leak. Do NOT touch battery acid spills. If touched, rinse off with water
immediately.
If acid gets into the eyes, immediately visit your health care
professional.
Acid spills may cause skin irritations or burns. 09Do NOT disassemble the battery.There is a possibility of a short circuit. Do NOT leave the battery at a
high
temperature for too long. Keep it away from water and wet places as
these
conditions may result in explosion. SAFETY PRECAUTIONS* In this Manual, ‘Power Tool’ refers to both corded power tools and cordless battery-powered tools.

PIPE(TUBE) CUTTER Of Best Technology 4 www.s-cutter.co.kr10Check if the battery is damaged. If the battery is damaged or incorrectly used, vapor can form. Ventilate
the
workplace as this can irritate respiratory passages. 11Use the battery with Bosch power tools. The use of genuine products can protect the battery from overload. 12Keep the battery safe from sharp objects or external shock. These conditions can cause the battery to burn, produce smoke or explode. 13Consider your surroundings. Do NOT use power tools in explosion-prone environments with
flammable
fluids, gas or dust. They may create a spark which can ignite dust or vapor. 14Keep yourself safe from electric shock. Do NOT touch the grounded parts (e.g., water pipe, heater, refrigerator, etc.). 15Keep out any unauthorized persons. Keep children and other unauthorized persons away from the
workplace
before using power tools as other individuals may cause distraction and
loss
of control of the tools. 16Check the plug adapter. Check if the charger adapter is well plugged into the outlet. NEVER
attempt
to modify the adapter. 17Do NOT operate at overload. More efficient and safe operations are enabled within a permitted
power
range. 18Use the specified tools. Use the standard parts and components provided by the head office. Do NOT use the tool for purposes other than their intended use or in
places
away from the working range. 19Always wear eye protection and gloves. Wearing safety gear such as goggles and gloves can reduce the risk
of
bodily injury. Flying chips can do serious damage to the eyes or cause
a
burn.20Do NOT use electric wires for purposes other than original intent. Do NOT drag the tool by pulling the electric cord. Do NOT unplug the
cable
by pulling the cord itself. Keep the cord safe from heat, oil and sharp edges.

S-Cutter 521Remove from power source. In the case that the tool is left unused for a long period of time, unplug
the
power cable and remove the battery. Remove power at replacement of
parts
or when the tool is inspected or left unused. 22Be careful not to operate the tool by accident. Use the authorized extension power cord with a qualifying mark. Do NOT work outdoors on a rainy or humid day. 23Electrical cable for connection outdoors.Use the authorized extension power cord with a qualifying mark. Do NOT work outdoors on a rainy or humid day. 24Stay alert at all times. Observe work processes and handle things rationally. Stop using the tool when you lose concentration.Do NOT operate the tool in an unreasonable manner. 25Check if the Product is free from damage. Check the safety device and examine thoroughly that the mildly
damaged
parts now function normally before resuming the use of the tool. 26Check the product.Check if the Product got stuck, or the parts are damaged. The complete operation of the tool is not guaranteed unless all parts
are
normally assembled, and all requirements are met. Unless otherwise stated in the Manual, the damaged safety device or
parts
are repaired or replaced at the customer service center. 27CAUTION!For your safety, use the tools and accessories specified in the Manual
or
recommended by the distributor. The use of other tools and accessories
not
mentioned in the Manual or catalogue may result in bodily injury. 28Request for repair by an expert.The Product meets the related safety regulations. For repair, contact
an
expert. Failure to do so may result in an accident.

PIPE(TUBE) CUTTER Of Best Technology 6 www.s-cutter.co.krThe instructions in this user manual contains information that is important to the safe use of this product.Not following these instructions can cause death, serious injury, and massive property damage.For safety, the instructions are divided into ‘WARNING’ and ‘CAUTION’ depending
on
degree of risk, and the details are as follows:Symbol
Description
WARNING
※ There is a high possibility of serious injury or death when the instructions are violated.CAUTION※ There is a possibility of serious injury or death when the instructions are violated.※ There is a possibility of device failure or degradation when the instructions are violated.Precautions were recorded to prevent an accident that might easily occur while
using
or handling the Product and execute operations safely. The safety warnings and cautions cannot cover all conditions or situations that
can
take place during operation. Therefore, remain focused during operation or
storing.
Read and fully understand the Manual to prevent an accident. Special safety precautions‘WARNING’ or ‘CAUTION’ mark makes a user stay alert because there is a possibility of hazards under particular conditions. Must-Follow Rules

S-Cutter 7● Do NOT pour cutting fluid or water. The penetration of water or other liquids into an electric motor may result in electric shock or death.● Do NOT work outdoors on a rainy or humid day. An electric shock may result in serious bodily injury or death.● Keep your finger, hand, any part of your body or sleeve away from the rotating device. If your finger, hand or any part of your body is caught in the tool, serious bodily injury may occur. ● Remove the battery at replacement of the tool. Failure to do so may result in serious injury. ● Keep any part of your body away from the pressing or rotating unit. Failure to do so may result in serious injury. ● Wear eye protection. Flying debris can do serious damage to the eyes.● Do NOT remove or alter the safety ring. Your hand or gloves can be caught in the rotating part, causing serious injury. ● Use the tools and parts provided by the Company for the originally intended purposes. In the case it is unavoidable to use the products provided by those other than the Company, use a qualified one (nationally certified or higher). Any violation of this provision may result in serious injury or product degradation. ● Do NOT leave the tool running. Doing so may harm workers nearby. ● Adjust the direction of flying chips for safety. If chips land on a flammable material, a fire can break out. If it touches human skin, it may result in a burn. ● Wear gloves and long-sleeve clothes. They can prevent burns. ● Test run the tool prior to operation. This ensures safer operations by checking if the tool functions normally without problems. WARNINGCAUTION

PIPE(TUBE) CUTTER Of Best Technology 8 www.s-cutter.co.kr1.Check the electric leakage breakerMake sure the system is powered on the circuit breaker is installed.Check if an electric leakage breaker (ELB) with rated capacity is installed in all electric units.Make sure that the ground wire is connected to the powered system.2.Extension power cordIf an electrical outlet is not nearby, use an extension power cord. Choose a proper one in terms of length and thickness, considering the flow of electricity. If it is too long or thin, voltage increases, causing overload. Use a short power cord as much as possible. 3.Check the power supply.Check the power supply stated on the nameplate and use the proper power source. 4.Tool replacementMake sure that the battery is removed before replacing the tool. 5.Do NOT disassemble or remodel the safety ring. Do NOT disassemble or remodel the safety ring attached to the tool. If an electric power cord is damaged, it must be repaired or replaced with a new one immediately. In the event of tool replacement without removing the battery, the power can be switched on accidentally, causing an unexpected accident. Instruction Before Use

S-Cutter 9
EM0.5
Hight-quality, Ultra-light Squaring Facing Machine!Essential tool in UHP tube constructionVery durable, high-strength insert tip(4sides used)Capacity: 1/4 – 1/2inch

PIPE(TUBE) CUTTER Of Best Technology 10 www.s-cutter.co.krHow to Use S-EM0.5How to Use S-EM0.5 Instructions before Use Fully understand how to use the tool as instructed by the Company or distributor. If you did not receive the required training, ask for training from those who already completed the training. Make sure that the battery is removed before replacing the insert tip. Check the voltage and install an electric leakage breaker (ELB) with rated capacity. Put on protective gear such as goggles before operation. INDEX 01.Name of the parts and controls02.Accessories03.How to use S-EM0.504.Product specifications

S-Cutter 111.Name of the parts and controlsNOComponentDescription1Motor(BOSCH) Driving Unit2Speed setting switchSpeed setting( gear recommended)3BatteryMotor battery4Power and speed control switchON/OFF, speed adjustment5Forward/reverse switchChanges direction to forward / reverse (default setting: Forward) 6Collet clamping boltClamps tube attached to the collet 7HeadTube-facing machine8ColletTube-clamping collet9Collet-locating pinLocates collet10Safety ringRing designed for finger protection11Processing control handleCutting volume control handle12Insert tip holderInsert tip-clamping holder * CAUTION) Do NOT disassemble or remodel the safety ring. - If the safety ring is damaged, stop operations immediately. Contact an engineer for help and have it repaired before use.

PIPE(TUBE) CUTTER Of Best Technology 12 www.s-cutter.co.kr2.Accessories● Standard Accessories Charger: AL1130CV 10.8V Battery: GBA 10.8V 2.0Ah Collet: 1/4, 3/8, 1/2inch(6.35, 9.53, 12.7mm) T-wrench: T15-133mm(L) T-hex wrench: 3mm-133mm(L)● Optional Accessories Insert Tip: Tip box included, 10EA/BOX Collet: 1/8inch (3.18mm)

S-Cutter 133.How to use S-EM0.53-1.Mounting of the insert tip①②①Unscrew the tip holder bolt (a) using a T-hex wrench. * CAUTION: Remove the battery prior to this task. ②Pull off the insert tip holder (b) and hold it to the clamping hole (e) using a T-hex wrench (f). Then, unscrew the insert tip bolt (d) using a T-wrench. ③Mount and clamp the insert tip (c) using the insert tip bolt (d). Then, assemble it to the body in reverse order. *Replace the insert tip or convert its direction, following the same procedures above.

PIPE(TUBE) CUTTER Of Best Technology 14 www.s-cutter.co.kr3-2.Processing methods and procedures(1) Collet and tube assembly①②③①Select a proper size collet for the tube (d) and slightly tilt and insert the collet (b) into the collet-locating pin (c) from the bottom. ②Turn the collet fastener (a) in the direction of the arrow to prevent the collet (b) from falling off and plug it into the groove in the upper collet. ③Turn the processing-control handle (e) in the direction of the arrow and position the insert tip in the back. ④Insert the tube (d) between collets and fix with the collect-clamping bolt (a). ⑤Check if the tube (d) and collet (b) are tightly fastened. * CAUTION: Do NOT fasten while the tube is on the insert tip (a risk of tip
damage).

S-Cutter 15(2) Tube-processing volume control①②③①Press the power switch (d) and allow the insert tip holder (b) to rotate
in
the direction of the arrow. (Reverse processing NOT permitted, the default setting for theforward/reverse switch (f): fixed)②Use the processing-control handle as shown in Figure ② above. * CAUTION: Do NOT remove the safety ring. Doing so may result in an accident. If the safety ring is absent, contact the Company or distributor and get a new one before using the tool. Forward Backward Forward Backward

PIPE(TUBE) CUTTER Of Best Technology 16 www.s-cutter.co.kr(3) Tube processing①②①Insert the tube (a) into the collet and fix it (make sure that it does not touch the insert tip). ②Press the power switch (d) slowly and start processing, using the processing-control handle. - Processing-control handle scale (0.05mm)- Control speed by adjusting force applied to the press switch. ③After processing, unscrew the collet fastener and pull off the tube.
④
If there is a machined chip, remove it using forceps or another proper tool.* Tip: Using the processing-control handle (e), repeat the movement back and forth. Then, the cutting chips are broken off and discharged. * CAUTION: For motor speed,   gear is recommended. An excessive advance may result in tip damage.

S-Cutter 174.Product specifications● Machine specificationsCapacityProcessing TypeTube1/4, 3/8, 1/2inch(6.35, 9.53, 12.7mm)*Able to manufacture non-standard colletsProcessing Volume ControlSlide-bar scale is 0.05mmMachineSpecificationsWeight1.25Kg(battery included)Output10.8V, 2AhSpeed0 – 400RPMSizeHard case(470*320*140)∙ The design and specifications of the Product are dated February 2019. ∙ They are subject to change without notice for the purpose of product improvement.∙ Make sure that you carefully read and fully understand the Manual and safety instructions before use.

PIPE(TUBE) CUTTER Of Best Technology 18 www.s-cutter.co.kr
EM1.0
Hight-quality, Ultra-light Squaring Facing Machine!Essential tool in UHP tube constructionVery durable, high-strength insert tip(4sides used)Capacity: 1/4 – 1inch

S-Cutter 19How to Use S-EM1.0How to Use S-EM1.0 Instructions Before Use Fully understand how to use the tool as instructed by the Company or distributor. If you did not receive the required training, ask for training from those who already completed the training. Make sure that the battery is removed before replacing the insert tip. Check the voltage and install an electric leakage breaker (ELB) with rated capacity. Put on protective gear such as goggles before operation. INDEX 01.Name of the parts and controls02.Accessories03.How to use S-EM1.004.Product specifications05. Maintenance and inspection

PIPE(TUBE) CUTTER Of Best Technology 20 www.s-cutter.co.kr1.Name of the parts and controlsNOComponentDescription1Motor(BOSCH) Driving Unit2Speed setting switchSpeed setting(  gear recommended)3BatteryMotor battery4Power and speed control switchON/OFF, speed adjustment5Forward/reverse switchChanges direction to forward / reverse (default setting: Forward) 6Collet clamping boltClamps tube attached to the collet 7HeadTube-facing machine8ColletTube-clamping collet9Collet-locating pinLocates collets10Safety ringRing designed for finger protection11Processing control handleCutting volume control handle12Insert tip holderInsert tip-clamping holder * CAUTION) Do NOT disassemble or remodel the safety ring. - If the safety ring is damaged, stop operations immediately. Contact an engineer for help and have it repaired before use.