DDK CM10-SP Series User manual

CM10-SP××S-×(D6)
Plug Connector
(Weight Saving Type･
･･
･Soldering Type)
Ca le Assem ly Manual(Standard Type)
Date of Issue:Feb 16, 2009
Manual No. TC-605
DDK Ltd.
roduction Engineering Department.
14 Matsuyama-cho, Moka-shi, Tochigi, 321-4393, Japan
改版 年 月 日 改版 No.
Ａ ’08.3.26 新規発行
Ｂ ’08.5.13 変更通知 No.T-2205
Revision Date Revision No.
A 2009/2/16 New Issue
B 2013/10/23 T-3671

Material No. age
TC-605 1/11
Contents
age
1.
Outline .......................................................................................................................................... 2
2. Specifications ................................................................................................................................ 2
2-1. Applicable connector ............................................................................................................. 2
3. Cable Assembly rocess ............................................................................................................... 3
3-1. Cutting a cable ...................................................................................................................... 3
3-2. Inserting parts........................................................................................................................ 3
3-3. Stripping a cable .................................................................................................................... 3
3-4. Soldering a contact ................................................................................................................ 4
3-5. Inserting a contact ................................................................................................................. 5
3-6. Tightening a back shell .......................................................................................................... 6
3-7. Inserting a bushing and a cable clamp ................................................................................... 8
3-8. Tightening a clamp nut .......................................................................................................... 9

Material No. age
TC-605 2/11
1. Outline
This Cable Assembly Manual explains how to assemble the wire to the CM 10 angle plug connector.
(Solder type)
2. Specifications
2-1. Applicable connector
Connector name Drawing number
CM10-S 2S-S(D6) 115J-A 12161-1
CM10-S 2S-M(D6) 115J-A 12161-2
CM10-S 2S-L(D6) 115J-A 12161-3
CM10-S 10S-S(D6) 115J-A 12159-1
CM10-S 10S-M(D6) 115J-A 12159-2
CM10-S 10S-L(D6) 115J-A 12159-3

Material No. age
TC-605 3/11
3. Cable Assembly rocess
3-1. Cutting a cable
Cut the cable to the following dimensions:
Note! Not to change ca le length.
3-2. Inserting parts
Insert the clamp nut, the cable clamp, the bushing and the back shell to the cable.
Note! Pay attention to the direction each part is inserted.
Make sure that every part is inserted.
3-3. Stripping a cable
Strip the cable’s sheath to the A length, cut the wire set at its root and strip the core wire to the B length.
Note! Make sure to strip the ca le to the correct length.
Do not leave cutting or scratch to the ca le core.
* When making CM10-SP10S(D6), strip the ca le for No. 10 terminal in a way that the A length
ecomes 1mm longer than that of other ca les.
(This is to prevent excessive tension of the ca le when inserting the contact to the housing
in the next process.)
* Ca le cut length = 35±
±±
±0.5mm for CM10-SPxxS(D6) + Ca le length
= 35±
±±
±0.5mm + Ca le length
Cable length
Bushing Cable clamp
Back shell
Cable
Clamp nut
roduct name A B
CM10-S 10S-×(D6) 18.5 to 19.5
4.5 to 5.0
CM10-S 2S-×(D6) 17.5 to 18.5
Ａmm
Ｂmm
Sheath
Core wire
Cable core
(A+1mm for No. 10 terminal only)

Material No. age
TC-605 4/11
Soldering
Enlargement of A area
3-4. Soldering a contact
Apply preliminary soldering to each contact and to the cable’s core wire, then solder the core wire to the
contacts.
Contact name Applicable contact Applicable cable
CM10-S 10S-X(D6) CM10-#22SC(S1)(D8) AWG20 or below
CM10-S 2S-X(D6) CM10-#22SC(S2)(D8) AWG16 or below
Note! Make sure that the core wire does not come out of the contact.
When soldering, make sure that the solder does not stick to the circumference of the solder
cup.
When using a drain wire, attach a heat shrink tu e to the drain ca le after soldering.
* When making CM10-SP10S(D6), the ca le for No. 10 terminal is 1mm longer than other
ca les. (To avoid the ca le tension when inserting a contact to the housing in a later
process.)
* The difference in the total A length of the ca les for other than No. 10 terminal must e 1mm
or less.
If a drain wire is soldered
Drain wire
Heat shrink tube
Contact Core wire
Cable
A
29 to 32mm
Difference in total length: 1 mm or less
(for other than No. 10 terminal)

Material No. age
TC-605 5/11
Terminal No.
Contact
Lance
CM10-S 10S(D6)
3-5. Inserting a contact
Insert the contact into the specified terminal number point in the housing.
(Insert grounding wire or drain wire into terminal No. 10).
* When the contact catches the housing, you will hear a snap.
* Pulling the wire for confirming the correct position.
Note! Before inserting the contact, check that the clamp nut, ca le clamp, ushing and angle ack
shell is inserted.
Take care not to insert the contact upside down as shown elow.
* Insert the contact so that the terminal
num er face the same direction.
However, in case of CM10-SP2S(D6), insert the
contact so that the lance and the terminal
num er face the opposite direction.
* Using a pull out tool for pulling up inserted contact.
Tool No.: 357J-50548T
Refer to the instruction manual in case of using
pull up tool.
* As Lance falls down easily after pulling up,
set up to original position efore re-insert.
Terminal No. 10 only
(Grounding wire or drain wire)
Housing
Contact Cable
Insert
CM10-S 2S(D6)
Lance
Terminal No.
Contact

Material No. age
TC-605 6/11
3-6. Tightening a back shell
(1) To prevent the straight back shell from loosening, coat 2 threads of the circumference of the straight back
shell with adhesive.
● Recommended adhesive: 1401B (Three Bond Co., Ltd.)
(2) Rotate the back shell coupling of the connector and temporarily tighten the straight back shell.
* When tightening temporarily, match the concavity and convexity of the plug shell with those of the
angle ack shell.
(You can confirm the correct connection of concavity and convexity waving lightly ack shell just
efore inserting to BS coupling.)
Temporarily
tighten
Adhesive (to be coated to 2
threads of the circumference)
Straight back shell
Back shell coupling
Back shell coupling
Straight back shell
Back shell coupling
lug shell concavity and
convexity
Back shell concavity and
convexity
OK
OKOK
OK
NG
NGNG
NG
プラグシェル
バックシェル
lug shell Back shell

Material No. age
TC-605 7/11
Fix the back shell
(3) Fix the 2 surface width of the angle back shell on the tightening guide.
(4) Set the tightening wrench adjusting to the back shell coupling.
(5) With the wrench, tighten the back shell coupling to the angle back shell.
Recommended tightening torque: 4to5Nm
Note! When setting the work to the wrench, adjust it to the 2 surface width.
To remove, take the reverse steps.
 Recommended jigs and tools : BS coupling tightening tool (wrench) (357J-51333T)
Bit (357J-51344T)
Torque wrench (CL6N x 8D), Tonichi Mfg.)
* Recommended tightening guide: (357J-50494T)
* Reference dimension for fixing the
back shell
17
20
Board
thickness: 10
(Back shell 2
surface width)
Back shell coupling
Fix the back shell
Back shell
Set
Tightening
wrench
Tighten
19
Torque wrench
* Recommendation:
Tightening guide
(357J-50494T)

Material No. age
TC-605 8/11
3-7. Inserting a bushing and a cable clamp
Insert the bushing and the cable clamp in the back shell.
Note! After the Bushing insert, confirm that ca le position should e inside of Bushing.
Insert
Cable clamp
Bushing
Cable
Back shell

Material No. age
TC-605 9/11
3-8. Tightening a clamp nut
(1) Temporarily tighten the clamp nut on the angle back shell.
* To prevent the loosening, it is recommended to coat the straight ack shell with adhesive.
Recommended adhesive: 1401B (Three Bond Co., Ltd.)
(2) Fix the 2 surface width of the angle back shell on the tightening guide.
(3) Set the tightening wrench adjusting the 2 surface width of the clamp nut.
(4) With the wrench, tighten the clamp nut on the angle back shell.
Recommended tightening torque: 4to5 Nm
Note! When setting the work to the wrench, adjust the 2 surface width.
In case of squeezing the clamp nut with excessed torque provided as a ove, the clamp nut
may e roken. Please use the torque wrench.
To remove, take the reverse steps.
 Recommended jigs and tools : Clamp nut tightening tool (wrench) (357J-51334T)
Bit (357J-51345T)
Torque wrench (CL6N×8D, Tonichi Mfg.)
* Recommended tightening guide :(357J-50494T)
Torque wrench
Tightening
wrench
19
Tighten
Tighten temporarily
Fix the back shell
Back shell
Fix the back shell
Clamp nut
Set
*Recommended adhesive
(to be coated on 2 threads of the
circumference)
*Reference dimension for fixing the back shell
17
20
Board
thickness: 10
(Back shell 2
sruface width)
* Recommendation:
Tightening guide
(357J-50494T)

Material No. age
TC-605 10/11
*To connection
(1) Set the  mark of each other’s connectors.
(2) Each other’s key (concavity and convexity) are fit in. ush it straight, take care not to tilt.
*To remove , rotate the coupling and pull out to straight.
Receptacle connector key
（Convexity）
lug connector key
(Concavity)
ush it straight
(2)
Pull out to straight
Receptacle connector
mark
lug connector
mark
(1)
Rotate the coupling
Coupling

Material No. age
TC-605 11/11
*When using a conduit
(1) Tighten the nipple of conduit connector on the plug connector (CM10).
(2) Set the conduit on the nipple of conduit connector.
(3) Fix the conduit to the plug connector (CM10). If the conduit is used in a moving part, fix the conduit with a
saddle, etc. so that no load is applied to the plug connector (CM10) and to the conduit connector. If the
conduit is fixed with a saddle, etc., make sure that no load is applied to the fixing area. Set the protective
cover (rubber etc.,) on the conduit to avoid cable damage.
 Recommended conduit & connector : NI ON FLEX CO.LTD
Conduit
Tipe:VF Tipe:SR Tipe:FBN Tipe:EM
Tipe:VFS Tipe:SRK etc.,
Connector
Tipe:RCM
* NI ON FLEX CO., LTD home page → http://www.nipolex.co.jp
lug connector
Conduit
Conduit
connector
rotective cover
(Rubber etc.)
Saddle
(2)
lug connector
Conduit
connector
Conduit
(1)
lug
connector
Conduit
Connector
(nipple)
Cable
(3)