Delphi 15336034 User manual

12 - 16-way Connector Family
for GT 150-280 Terminal System
SEALED
Assembly / Disassembly
REV 04, May 2013
15326085
15326566
15336051
15336056
15358989
15453981
D

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TABLE OF CONTENTS
Page
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Exploded view
List of components
View of versions
FEMALE SEQUENCE
Pre-assembly:
Step F-1: inserting Seal
Step F-2: inserting PLR
Step F-3: inserting CPA
Assembly:
Step F-4: inserting GT 150 Female Terminals
Step F-5: inserting GT 280 Female Terminals
Step F-6: inserting TPA
Step F-7: pushing PLR
Step F-8: electrical test
MALE SEQUENCE
Pre-assembly:
Step M-1: inserting PLR
Assembly:
Step M-2: inserting GT 150 Male Terminals
Step M-3: inserting GT 280 Male Terminals
Step M-4: inserting TPA
Step M-5: pushing PLR
Step M-6: electrical test
CONNECTING SEQUENCE:
Step C-1: connecting Connectors
Step C-2: locking CPA
Disassembly sequence
Table of tools
Revisions
The information contained in these assembly instructions is subject to alteration without prior notice and does not represent any
obligation on the part of DELPHI. All information is correct at the time of releasing. Reprinting or translation is not permitted
without written permission from DELPHI. Copyright 2013 DELPHI. All rights reserved.

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EXPLODED VIEW
PLR
PART-NO. see page 4
Receptacle Housing 12-way
PART-NO. see page 4
Seal
PART-NO. see page 4
GT 150 Female Terminals
CPA
PART-NO. 15317832
PLR
PART-NO. see page 4
Tab Housing 12-way
PART-NO. see page 4
GT 150 Male Terminals
TPA
PART-NO. see page 4
TPA
PART-NO. see page 4
GT 280 Male Terminals
GT 280 Female Terminals

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LIST OF COMPONENTS
Component
(single parts) Delphi
PART-NO.* amount
Customer
PART NO.
Component
(pre-assembled parts) Delphi
PART-NO.* amount
Customer
PART NO.
Receptacle Hsg 12-way+Seal+PLR+CPA 15326940 - 1
Receptacle Hsg 14-way+Seal+PLR+CPA 15336038 - 1
Receptacle Hsg 16-way+Seal+PLR+CPA 15326566 - 1
Tab Hsg 12-way+PLR 15336034 - 1
Tab Hsg 14-way+PLR 15336042 - 1
Tab Hsg 16-way+PLR 15326085 - 1
Receptacle Housing 12-way 15326938 - 1
Tab Housing 12-way 15336033 - 1
Seal 15336032 - 1
PLR 15336031 - 2
CPA 15317832 - 1
TPA 15359005 - 2
Receptacle Housing 14-way 15336036 - 1
Tab Housing 14-way 15336041 - 1
Seal 15336040 - 1
PLR 15336039 - 2
CPA 15317832 - 1
TPA 15359005 - 2
Receptacle Housing 16-way 15326056 - 1
Tab Housing 16-way 15326057 - 1
Seal 15326060 - 1
PLR 15326058 - 2
CPA 15317832 - 1
TPA 15326059 - 2
* - These Part-No.'s are for reference

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LIST OF COMPONENTS
Component
(single parts) Delphi
PART-NO.* amount
Customer
PART NO.
Component
(pre-assembled parts) Delphi
PART-NO.* amount
Customer
PART NO.
Receptacle Hsg 12-way+Seal+PLR 15326939 - 1
Receptacle Hsg 14-way+Seal+PLR 15336037 - 1
Receptacle Hsg 16-way+Seal+PLR 15326084 - 1
Tab Hsg 12-way+PLR 15336034 - 1
Tab Hsg 14-way+PLR 15336042 - 1
Tab Hsg 16-way+PLR 15326085 - 1
Receptacle Housing 12-way 15326938 - 1
Tab Housing 12-way 15336033 - 1
Seal 15336032 - 1
PLR 15336031 - 2
TPA 15359005 - 2
Receptacle Housing 14-way 15336036 - 1
Tab Housing 14-way 15336041 - 1
Seal 15336040 - 1
PLR 15336039 - 2
TPA 15359005 - 2
Receptacle Housing 16-way 15326084 - 1
Tab Housing 16-way 15326057 - 1
Seal 15326060 - 1
PLR 15326058 - 2
TPA 15326059 - 2
* - These Part-No.'s are for reference

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VIEW OF VERSIONS
Female 16-way
PN 15326566
Female 14-way
PN 15336038
Female 12-way
PN 15326940
Male 16-way
PN 15326085
Male 14-way
PN 15336042
Male 12-way
PN 15336034

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VIEW OF VERSIONS
Male 16-way
PN 15326085
Male 14-way
PN 15336042
Male 12-way
PN 15336034 Female 12-way PN 15326939
Female 14-way
PN 15336037
Female 16-way
PN 15326084

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Step F-1 completed.
Step F-1: Insert Seal into the Receptacle Housing 12-way
INSERTING SEAL
PRE-ASSEMBLY
Seal is pushed
up to resistance
RECEPTACLE HOUSING 12-WAY

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Step F-2 completed.
Step F-2: Using assembly tool (see tool examples on page 32)insert PLR until it is
correctly closed in pre-position-windows.
INSERTING PLR
PLR is locked
in pre-position-windows
RECEPTACLE HOUSING 12-WAY

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Step F-3 completed.
Step F-3: Insert CPA until it is locked in pre-assembled position
INSERTING CPA
CPA is locked
in pre-position
RECEPTACLE HOUSING 12-WAY

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Step F-4 completed.
ASSEMBLY
INSERTING GT 150
Terminal is fully engaged under
the flex locking arm
RECEPTACLE HOUSING 12-WAY
Step F-4: Insert GT 150 Female Terminals (or Plug Seal) into Receptacle Housing
12-way according to insertion plan. Proper orientation of Terminal
required.
_Optional Plug Seal
DPN 15305171
Optional Plug Seal correctly
inserted
Ø M = 4.5 +/- 0.15 mm
Ø P = 1.5 +/- 0.15 mm
(see Drawing No. 12124630)

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Step F-5 completed.
INSERTING GT 280
RECEPTACLE HOUSING 12-WAY
Terminal is fully engaged under
the flex locking arm
Step F-5: Insert GT 280 Female Terminals (or Plug Seal) into Receptacle Housing
12-way according to insertion plan. Proper orientation of Terminal
required.
_Optional Plug Seal
DPN 15305170
Optional Plug Seal inserted
0
Ø M = 6.35 +/- 0.15 mm
Ø P = 3.1 +/- 0.15 mm
(see Drawing No. 12124630)

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Step F-6 completed.
Step F-6: Insert TPA onto Receptacle Housing 12-way until it is correctly locked.
INSERTING TPA
correctly locked
one of two TPA locks
RECEPTACLE HOUSING 12-WAY
ATTENTION!
The TPA is only an option.
It must be ordered separately.

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Step F-7 completed.
Step F-7: Push the PLR to the end position to secure te Terminals locking arms.
PUSHING PLR
PLR is locked
in end-position-windows
RECEPTACLE HOUSING 12-WAY
Terminal locking arm is
locked through PLR in end
position

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ELECTRICAL TEST
Step F-8 Perform electrical test. Check assembly and dimensional correctness.
RECEPTACLE HOUSING 12-WAY

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Step M-1 completed.
Step M-1: Using assembly tool (see tool examples on page 32)insert PLR until it is
correctly closed in pre-position-windows (PLR should be inserted to a
depth of 12,8 mm).
INSERTING PLR
PLR is locked
in pre-position-windows
PRE-ASSEMBLY TAB HOUSING 12-WAY

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Step M-2 completed.
ASSEMBLY
INSERTING GT 150
TAB HOUSING 12-WAY
Terminal is fully engaged under
the flex locking arm
Step M-2: Insert GT 150 MaleTerminals (or Plug Seal) into Tab Housing 12-way
according to insertion plan. Proper orientation of Terminal required.
Insert optional Plug Seal PN 15305171 using help tool PN 10915402.
_Optional Plug Seal
DPN 15305171
Optional Plug Seal correctly
inserted
Ø M = 4.5 +/- 0.15 mm
Ø P = 1.5 +/- 0.15 mm
(see Drawing No. 12124630)

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Step M-3 completed.
INSERTING GT 280
TAB HOUSING 12-WAY
Terminal is fully engaged under
the flex locking arm
Step M-3: Insert GT 280 Male Terminals (or Plug Seal) into Tab Housing
12-way according to insertion plan. Proper orientation of Terminal
required.
_Optional Plug Seal
DPN 15305170
Optional Plug Seal inserted
0
Ø M = 6.35 +/- 0.15 mm
Ø P = 3.1 +/- 0.15 mm
(see Drawing No. 12124630)

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Step M-4 completed.
Step M-4: Insert TPA onto Tab Housing 12-way until it is correctly locked.
INSERTING TPA
correctly locked
one of two TPA locks
TAB HOUSING 12-WAY
ATTENTION!
The TPA is only an option.
It must be ordered separately.

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Step M-5 completed.
Step M-5: Push the PLR to the end position.
PUSHING PLR
TAB HOUSING 12-WAY
PLR is locked
in end-position-
windows
correctly
secured
Terminal lock