Denon DCD-425 User manual

DENON
........
SERVICE
MANUAL
MODEL
DCD-425
MODEL
DCD-335
STEREO CD PLAYER
DCD-425
OPERATING INSTRUCTIONS
SPECIFICATIONS
NOTE FOR HANDLING OF LASER PICK-UP
DISASSEMBLY
ADJUSTMENT
SEMICONDUCTORS
PRINTED WIRING BOARD
NOTE FOR PARTS LIST
PRINTED WIRING BOARD PARTS LIST
PARTS LIST OF EXPLODED VIEW
EXPLODED VIEW OF CHASSIS AND CABINET
EXPLODED VIEW OF CD MECHANISM
PARTS LIST OF CD MECHANISM
BLOCK DIAGRAM
WIRING DIAGRAM
PARTS
LIST
OF
ACCESSORIES
AND
PACKING
VIEW
SCHEMATIC
DIAGRAM
e
Some
illustration
using
in
this
service
manual
is
slightly
different
from
the
actual
set.
NIPPON
COLUMBIA
CO.
LTD.

8
D0C0825/335
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SBR i ne A RGR pt eo nthe
NOTE FOR HANDLING OF LASER PICK-UP
Description of the Components
+Z-axis direction
Object lens
Slide base
Slide rack
Soldered short circuit
portion(Rear side)
LD, actuator connector(Red)
PD connector(White)
Label
1. Serial number
DCD0425/335 wi
This denotes the serial number used for quality control in the
Or: OF -O © manufacturing plant.
Note: The numbers of figures in Enlish numerals may be chaged.
2. Label
year
KSS-210A
day
month
(last
figure)
quality
control
No.
OO
OQQ000]————
Lot
No.
but
Oct.
Nov.
and
Dec.
are
expressed
by
alphabetical
letters
of
X,
Y
O
GO
lop
and
Z.
10 1 10°
Cs ©
quality control LD drive current
fF
s
3. Position of the labels
Notes:
manufacturning plant.
¢ The expressed unit is by mA, with omission of the decimal
point as for example, 56.5mA will be expressed as 565, but
the head of English letter means the control in the

@— DCO0-425/335
Electrical Pin Connection
1. PD connector (JAPAN SOLDERLESS TERMINAL MFG CO. LTD "PH series" 8 pin)
2X4 XEXO7X8) | CoLor: WHITE
PD Circuit Diagram
123 4 5 6 7 8
PD element
| Pin No. |
nl ae ae
On aaa
Oe a ae
| @ | cnn |
a ee
ae aa
®JO|OjO
Qljeo|@
©
2. Actuator and LD connector (JAPAN SOLDERLESS TERMINAL MFG CO. LTD “PH series" 8 pin)
OOO®
(GYX6X7X8)
|
COLOR:
RED
LD Actuator Circuit Diagram
| Pin No. | Description _| ae ae a:
| © | Laser |
[| @ | GND | anaieieas
|
©
|
For)
|
|
Tracking
ae
!
us
LD Monitor
10
i
$
3
f
{
Fy
t
t

Cautions for Handling the Laser Pick-up
The laser pick-up KSS-210A is assembled and precisely
adjusted using a sophisticated manufacturing process in our
plant. Do not disassemble or attempt to readjust it. Please
keep the following instructions carefully in handling pick-up.
1. Handle with Care
(1) Storage
Do not store the pick-up in dusty, high-temperature or
high-humidity environments.
(2) Please take care for preventing from shock by falling
down or careless handling.
2. Laser Diode (LD)
(1) Protect your eyes
The laser beam may damage the human eye, since the
intensity of the focused spot may reach 7x10?
W/cm’ even if the intensity at the objective lens is 400uW
maximm. As the light beam spreads after focused through
the objective lens, it does not effect you in the place as
far as more than 30 cms. However, do not look at the
laser light beam either through the objective lens directly
nor another lens or a mirror.
(2) Poison of As
Since the LD chip contains As (Arsenic), as GaAs +
GaAlAs, as known as the poison, although the poison is
relatively
weak,
in
comparing
with
others,
e.g.
As2Os,
AsCls etc., and the amount is small, avoid putting the
chip in acid or an alkali solution, heating it over 200 °C
or putting it into your mouth.
(3) Avoid surge current or electrostatic discharge
The LD may be damaged or deteriorated by its own
strong light if a large current is supplied to it, even if only
a short pulse.
Make sure that there is no surge current in the LD driving
circuit by switches or else. Be careful to handle pick-up
as it may be damaged in a moment by human
electrostatic
discharge.
The
pins
of
the
LD
are
short-
circuited by solder for protection during shipment.
For
safety
handling
of
an
LD,
grounding
the
human
body,
measuring
equipments
and
jig
is
strongly
recommended.
And
still
it
is
further
desirable
to
make
use
of
mat
on
the
platform and floor for handling the LD.
To
open
the
short
circuit,
remove
the
soldering
quickly
with
a
soldering
iron
whose
matal
part
is
grounded.
The
temperature
of
the
soldering
iron
should
be
less
than
320 °C (30W).
3. Actuator
(1)
The
performance
of
the
actuator
may
be
effected
if
magnetic
material
is
located
nearby,
since
the
actuator
has
a
strong
magnetic
circuit.
Do
not
permit
dust
to
enter
through
the
clearance
of
the
cover.
(2) Cleaning the lens
it
may
change
the
specifications
by
attaching
dust
or
ash
on
the
object
lens.
Clean
the
lens
with
a
cleaning
Paper
dampened
with
a
little
water,
not
pressing
lens
with
so
much
strength
by
the
cleaning
paper.
a
rh
Se
DB
aE
IN
a
en)
DCD42e5/335
4. Metal Bearing
As
the
metal
bearing
of
Cu-compound
sintered
alloy
is
impregnated
with
FROIL946P
(by
the
Kanto
Kasei
Kogyo),
never
fail
to
supply
the
bushing
with
the
same
lubricant
at
the
time
of
replacing
the
pick-up.
5. Handling
Please handle the laser pick-up with holding the slide base.
(rosin molded part).
When
either
a
part
of
human
body
or
some
other
things
may
happen
to
touch
directly
with
the
circuit
part
of
P.W.Board,
it
may
cause
deterioration,
take
careful
attention
in
handling
this
base.
6. Deterioration
When
difficulty
occurs
either
in
focus
or
tracking
adjustment
nor
able
to
adjust
the
focus
or
tracking,
it
seems
that
the
laser
pick-up
is
deteriorated.
In
these
cases,
check
a
value
of
laser
diode
current
and
give
a
decision
for
deterioration.
7.
Fundamental
Deterioration
Decision
of
Laser
Pick-up
(1)
If
a
voltage
value
in
between
+5V
and
Q101(Emitter)
of
the
Main
Unit,
the
value
of
laser
diode
current
“iop"
can
be found by a formula
1" »_1
iop 1"= D2
(2)
If
an
"iop"
exceeds
+10%
compared
with
the
|OP
indication
on
the
laser
pick-up
nameplate,
there
is
a
fair
chance
for
deterioration
when
it
is
checked
under
a
circumambient temperature 23 °C.
(3)
When
the
circumambient
temperature
changes
+10
°C,
“iop
1"
will
change
+5%.
The
"iop
1"
will
also
be
changed
by
the
passage
of
time.
(4)
In
case
of
the
above
conditions
taking
into
consideration
and
performed
the
adjustment
in
proper
way,
if
the
HF
level
at
TP4
(RF)
on
Main
Unit,
and
in
between
GND4
becomes
1V
or
lesser
values;
or
a
jitter
occurs
great,
the
laser
pick-up
may
be
deteriorated.
11
SRUPIRIMEP ITNT ONE ee eee ees
i
i
j
i
E
|
i
f
i
k
:
é

aA EEN ee Sone ELE tee ea De SE
DCS 25/33 5 ee a a a a a a ED
DISASSEMBLY
(To reassemble reverse disassembly)
1. Top Cover
1) Remove 9 screws @ on the left, right and rear side.
2) Detach the Top Cover in the arrow direction.
Top Cover
2. Front Panel
1) Disconnect a connector connecting with the PO
S/W & H/P P.W.B. Unit, and 2 wires connecting
with the PO S/W & H/P P.W.B. Unit and Front
P.W.B. Unit.
2) Remove 5 screws @) and a screw ©).
3) Undo 2 Hooks and detach Front panel in the arrow
direction.
Front Panel
12
een eR MRE RE LN MRD BEE ee

DCD425/335
3. CD Mechanism
Remove 4 screws () and detach the CD mecanism in
the
arrow
direction.
CD
Mechanism
4. Rear Panel
1) Remove 2 screws &) and 5 screws ©).
2) Remove the Cord Bush.
3) Unfasten 3 hooks and detach the Rear Panel in
the arrow direction.
Cord Bush
Rear Panel
Hook
13

ADJUSTMENT
1. Adjustment method
(1) Necessary equipment for adjustment Lissajous jig
1. Dual trace oscilloscope input
2. Reference disc TOMITA YASUKO (Generator) 9
(CA-1094 or CA-1094A)
3. Oscillator (10 Hz ~ 10 kHz, 0 ~ 3 Vp-p)
4, Frequency counter (readable no less than 5 kHz)
5. Lissajous jig Input
(Main unit)
LL
ae GND
O
Output
(Oscilloscope)
0.0221 == 4700P
J oureut a
(2) Location
VA102
(TE.G)
VR
res) O@ @ veo
TEST POINT
TP1: TEO
ee
TP2:
TEI
TP3:
FEO
MAIN
UNIT
ia
RFO
(Component
side)
TPS:
GND
FRONT PANEL SIDE
(3) Preset
Preset VR101 to 103.
VR103
ee)
VR101
)
VR102
)
(Focus
offset)
(Tracking
offset)
(Tracking
gain)
3 O'clock 3 O'clock 3 O'clock
1. Focus offset
2. Tracking offset
3. Tracking gain
14

Adjustment Disc: CA-1094 or CA-1094A
1.Connect an oscilloscope to TP3 (FEO) and TPS (GND).
2. insert the disc and set the unit in stop mode.
3.Adjust VR103 so as a DC voltage value on the scope
becomes 0 V.
OV +0.05V
1.Connect an oscilloscope to TP1 (TEO) and TPS (GND).
2. Insert the disc and set the unit in play mode.
3.Set VR102 fully counterclockwise.
4.Adjust VR101 and obtain a waveform on the scope
becomes A = B.
A=B+0.1V
JK301
VR102
(TE.G) \
VR101 ¢ VR103
(TE.B)
@)
mS
/ x Cj
TPALT LLL] Tes
TP1: TEO
TP2: TEI
TP3: FEO
TP4: RFO
TP5: GND
MAIN UNIT
(Component side)
1. Connect INPUT terminal of Lissajous jig and TP2 (TE]).
2. Connect OUTPUT terminal of Lissajous jig and TP1 (TEO).
3. Connect GND terminal of Lissajous jig and TP5 (GND).
4. Connect OSC INPUT terminal of Lissajous jig and output terminal of generator.
5. Connect GND terminal of Lissajous jig and GND terminal of generator.
6. Connect X, Y terminals of Lissajous jig and X, Y terminals of oscilloscope.
7. Connect GND terminal of Lissajous jig and GND terminal of oscilloscope.
8. Adjust the generator so as to obtain a frequency 1,100 Hz, output 5.0 Vp-p.
9. Load the disc and set the unit in play mode.
10. Adjust VR102 to obtain a waveform on the scope as indicated the following
figures.
Generator Oscilloscope
Main P.W.B.
Y
40k
() ()
ao PT wy) ea
ee GND 4700P—= np
| [|
)
x 4
J ourPut cai SERA X
10k
Lissajous jig
HM Tracking Gain Waveform
Good No good
(Center) (Counterclockwise gain: Max)
O TP1(TEO)
|
No good |
(Clockwise gain: Max)
15
DCDN425/335 m7 :

QS
2
5/S
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a
a
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ee
SEMICONDUCTORS
Segment signal output terminal for FDP
@IC's
CXP82316-3720
(IC801)
PinNol
Pottane
|
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[vol]
si‘i‘;‘“;‘ér
IOCCSsCsi‘CSC*d
Tor
Tomales
|
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connecting
terminal
foraysiem
Gockosciiaion,
|
ee
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38
[poasa
[p20
SsSté=—~Ct CS
[a9
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pra
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[40
[poss
[pte
——~«dto
Tat_[povs7_|pt7_i
0
[a2_[
prose
pied
CXP82316-3720
(Ic801)
49
_[prvsis_
[pa
SSS
so [ste
PaSeans
SS”
54 [S20 | PavSean 1
55 | t1ss21 tps S~*d ;
Segment signal output terminal for FDP.
T13/S23 P1 Segment signal output terminal for FDP
| sa _|tivses |
CXP82316-372Q Terminal Function
Function Name Function Tso [tives | Sd
|
PeyNT3
|
Connect
to
Von,
[eo
[tise
|
PE4/RMC
T9827
_aeeceae
ee | [eo [twsze | CS
| 63 | 7 Po | Not used | used (Open).
renee Notun {Open [etm lie
peeing [|
Segment signal output terminal for FDP, scan key signal
Timing signal output terminal for FDP
| — |
| — |
| — |
| — |
| — |
| o | — |
| o | — |
| o | — |
| o [| — |
| o | — |
| o | — |
| o {| — |
| o | — |
| o | — |
| o | — |
Lo | — |
| o [| — |
| oO | — | Segment signal output terminal for FOP, scankey signal,
| o | — |
| 56 |tiase2 [pet | |
| o | — |
Lo | — |
|_o | — |
| o | — |
Lo | — |
| o | — |
| o | — |
| o | — |
| o | — |
| o | — |
Lo | — |
| o | — |
| o | — |
| o | — |
| — |
Timing signal output terminal for FDP.
fees :
[pes ATCC” Cistinis <r
perm used
a (Open)
= ce Cat nie
jessisio | __ ee 1 [Sean
0 npaieog {pata _}_o_ eg eg
r ee a
2 peersis__{sugo ___}_1_ | 71 |veop si {veop— isd -24V power supply terminal for FDP when il built-in resistance by mask option.
VDD eo sev postales ee
perked
—
[Revit
7a
[NG
|
|
NC
terminal
nommaycomede
vs
input s cme pr eed Comm END se
KEYIN 2 Key return input signal when scanning key by FOP segment signal. [7s [pari SSSS™S™S™TS tk [Not used Connecti GND). OCSC“‘“S*SC“‘“SSCSC“‘“‘S*C‘“s*~*~*Y
[75 [paz [eppszp | 0 | _H | System control output signalomCOP,—~S=S=~“~“S*~“‘“<“<~<CSCSt
7 [pea Jepesipe.. | 1- |= | Systamconbol moutsinal Dede SS
pea 7, Ppeowt _—scOH= | tf linen sonaltortad'ebs = = |
20 _[ Peaint2 | cusw Pi] Ho [Ghee'ewehtamins
22 [pao/ano_| L
PAL/ANS
CLOSE output signal for CD mechanism drive
L
Laser control output signal.
c
R VO ae Reset signal (L: system reset).
16

CXD2500BQ (C201)
32k RAN
SERIAL /PARALLEL
PROCESSOR
NOISE fe 18-TIMES ]
OVERSAMPLING|
SHAPER FILTER
CXD2500BQ Terminal Function
Input terminal for OK focussing. Use for Servo-autosequencer.
Output to shift output filter for spindle motor.
ON/OFF control output for spindle motor.
Servo control for spindle motor.
Servo control for spindle motor.
by 460 Hz and if itis "H", outputs “H”: if itis continuously "L" 8 times, outputs "L”.
_
Oscillation circuit output for analog EFM PLL.
Oscillation circuit input for analog EFM PLL, flock= 8.6436MHz
TEST terminal. Normally GND.
Charge pump output for analog EFM PLL.
o
fe)
p
N
Charge pump output for variable pitch PLL.
i
Charge pump output for master PLL.
PMG GNDS so ei oe er ee ee Se |
nalog power supply (+5V).
ferMsignalinnt, ==
Asymmetry circuit constant current input.
nN wo
z 8
Og
VCO control voltage input for master.
A
g
vw v1
a
Ee
ee
ee
Gnome
ee
ee
(le
ORE
el
ag ea
ne
ee
ee
eee
Audio
data
output
mode
shifting
input.
L:
Serial
output,
H:
Parallel output.
At PSSL=1 for DA16 (MBS) output; PSSL=0 for serial data of 48-bit slot. (2s‘;COMP, MSB first).
At PSSL=1 for DA15 output; PSSL=0 for bit clock of 48-bit slot.
At PSSL=1 for DA14 output; PSSL=0 for serial'data of 64-bit slot. (2S'COMP, LSB first).
At PSSL=1 for DA13 output; PSSL=0 for bit clock of 64-bit slot.
At PSSL=1 for DA12 output; PSSL=0 for LR clock of 64-bit slot.
At PSSL=1 for DA10 output; PSSL=0 for XUGF output.
At PSSL=1 for DA7 output; PSSL=0 for RFCK output.
GRIER cen enc es ge ea lace ae ee
Selection input terminal of X'tal. “L" for 16.9344MHz; H for 33.8688MHz.
26
27
28
z (o)
>> [> NjIN1H <|<|<
m{o
30 | PSSL
31__| WOCK
32__| LRCK
i¥j8]
DAI6
DA15
DA14
DA13
DA12
w oo
<
34
44 [pace |
| 0 |
Lo |
| o |
| o |
an
0 |
[pace sd
[pani dC
rapTR. sd |
[APTL_ |
Sa ae
Cs a
IxTao |
Ixtse
lrsttT | |
Re
| o |
pees
|_o |
Oe
| 0 |
| o |
Leer
ese)
| 0 |
ae
He
es
35
36
37
39
40
41
42
43
45
54
7
9
3.
5
[Moz
e_|sack
[DATA
DATA
XLAT
ol terminal.
When emphasized playback disc, output H; otherwise outputs L.
Sub Q 80-bit and PCM peak jevei data 16-bit output.
Clock input for SQSO read-out.
[1 [system resetinput Resetsatl.
P1 [inputofserialdatatromOPU
[1 [input ofiatch trom CPU. Latches serial data atfaling
Ivo dT Power supply (+5V).
Se
sen | [SENSinputtromssp,
fown |
| o |
[20
izew
Pt
4
4
5
5
§
5
6
6
6:
7
8
2
3
4,
CNIN
[pao
fouKo |
[mina |
=) 5
(o)
70
71
72
73
74
76
76
7
78
79
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x [e)
0CD0-425/335
17

8 DCD.-425/335
CXA1372AQ (iC102) CXA1571M (IC101)
AOutput [1] AOutput 1]
ir} | 2
£0 @ igs
se e|_ 7 ie
#2 8a E*
SEAT
&
Ee
eh
@—_O—_®
ed Aaa 5 8 8
# t a a >
= % NJM4558DD (1C103, 302, 303) NJM4560D (IC304)
i
8
3
5
A-Input [2] A~Input C2}
3—(9)
(4)
(4)
48)-GIX48)
8
4
A+input
8
4
A+
Input
=
pad
iw
oO ia
-
1 1
os
B38
ee
8
fg
ee
2
a
ee
va
PCM1712U (IC301)
®t
/0SD
GL7805
(IC502)
KIA7042P
(C802)
INPUT GL7808 (C501)
INTERFACE
DING QP MC/DM2
DIGITAL MODE
SCKING RIRTER "| CONTROL MC/OM1
CLKO
MUTE
"
Output
xq 4) MODE
XTO(6}—
CKSL
‘
Output 3
DGNO?
DGND
GND
2
GND
Input 1
Voo (8) 21) Yoo
Vec2R (9) ) Vee2L
GL7905
(IC505)
NJM7908FA
(IC504)
@
iC
PROTECTOR
ICP-N15 (IC503, 506)
Output
Input
GND
18

@ TRANSISTORS
ate
PNP Type
preaaats
NPM
DTA
WS
Series
:
C (Collector)
E (Emitter)
R11 Cc
B
R2
E
ee ee
B (Base)
KTA1266
(Y)
At
as
Mi
B
(Base)
|
“c
(Collector)
are
=
|
me
E
(Emitter)
|
|
|
@
DIODES
|
IN4002A
IN4148M
ta
ra
Black Blue
@ REMOTE SENSOR
SBX8025L (RM851)
NPN Type
DTC ES/TS Series
R11 Cc
B
aT
E
ee OC
[orcsasTs [4.7 kohm| — |
MTZJ5.1B
MTZJ5.6B
MTZJ24B
cae
; Navy Blue
19
NCD-425/335

@e 0CD-425/335
@ FL TUBE
SVA-7MMO03 (FL851)
2G 1G
VCDGINTRO EDIT AB CCRS PBC A.SPACE S.EFF f1[2/3]/4]/5] REPEAT
RANDOM Poee ONE
iShict
19
ft IZt-
ySt‘(‘é<( yStC‘«<N
2d id
(8G--6G)
EACH (VIZ?
NLS
S1
PIN CONNECTION
20