Denon Dcm-440 User manual

DENON

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SERVICE

MANUAL

MODEL

DCM-440

MODEL

DCM-340

STEREO

CD

PLAYER

O@O:S

02

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GO

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DCM-440

—

TABLE

OF

CONTENTS

—

OPERATING

INSTRUCTIONS

SPECIFICATIONS

NOTE.FOR

HANDLING

OF

LASER

PICK-UP

DISASSEMBLY

ADJUSTMENT

HEAT

RUN

MODE

FUNCTION

SEMICONDUCTORS

NOTE

ON

PARTS

LIST

PARTS

LIST

OF

P.W.BOARD

EXPLODED

VIEW

OF

MECHANISM

UNIT

PARTS

LIST

OF

MECHANISM

UNIT

EXPLODED

VIEW

PARTS

LIST.OF

EXPLODED

VIEW

PARTS

LIST

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PACKING

&

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P.W.BOARD

WIRING

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A

a

I

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AI

SEIT

DCM

-440/340

@

SPECIFICATIONS

—__

AUDIO

Number

of

Channels

2

Channels

Frequency

Characteristics

4

~

20,000

Hz

Dynamic

Range

98

dB

98

dB

SN

Ratio

107

dB

106

dB

High

Frequency

Distortion

0.003%

(1kHz).

0:003%

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100

dB

(1kHz)

98

dB

Less

than

the

measuring

(+

0.001%

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peak)

Wow

and

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Output

Voltage

2.0

V,

Variable

0

~

2.0V

DISC

USED

Audio

compact

discs

are

used

42

cm

(5in)

and

8

cm

(3

in)

OVERALL

Power

Supply

50/60

Hz,

Voltage

is

shown

on

rating

label

Power

Consumption

11W

434

(W)

x

114

(H)

x

388

(D)

mm

(17-3/32"

x

4-17/32"

x

15-9/32")

5.7

kg

(13

Ibs.)

5.7

kg

(13

Ibs)

External

Dimensions

Weight

FUNCTIONS

AND

DISPLAY

Functions

Five

discs

can

be

used,

Direct

Track

Selection,

Program

Selection,

Random

Play,

etc.

Displays

Disc.No.,

Track

No.,

Time

'

(min.,

sec.},

Play,

Pause,

Repeat,

Random,

etc.

Other

Headphone

Jack

(Level

Variable)

(DCM-440)

REMOTE

CONTROL

UNIT

RC-246

(DCM-440)

Remote

Control

Method

infrared

Pulse

system

Power

Supply

3

V

DC

Two

RO3

(standard

SIZE

AAA)

External

Dimensions

60

(W)

x

160

(H)

x

16

(D)

mm

(2-23/64”

x

6-19/64"

x

5/8”)

Weight

100g

(approx.

3

02)

(Includes

batteries)

REMOTE

CONTROL

UNIT

RC-245

(DCM-340)

‘Remote

Contro!

Method

=

infrared

Pulse

system

Power

Supply

3

V

DC

Two

R6P

(standard

SIZE

AA)

External

Dimensions

50

(W)

x

175

(H)

x

18(D}

mm

(1-31/32"

x

6-57/64”"

x

45/64”)

Weight

100g

(approx.

3

02)

(Includes

batteries)

*

Design

and

specifications

are

subject

to

change

without

notice

in

the

course

of

product

improvement.

ADVARSEL

:

USYNLIG

LASERSTRALING

VED

ABNING,

NAR

SIKKERHEDSAFBRYDERE

ER

UDE

AF

FUNKTION.

UNDGA

UDSAETTELSE

FOR

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AVATTAESSA

JA

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OHITETTAESSA

OLET.ALTTIINA

NAKYMATTOMALLE

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ALA

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VARO!

VARNING

—

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LASERRSTRALNING

NAR

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DEL

AR

OPPNAD

OCH

SPARREN

AR

URKOPPLAD.

BETRAKTA

EJ

STRALEN.

11

@DCM-440/340

NOTE

FOR

HANDLING

OF

LASER

PICK-UP

DESCRIPTION

OF

THE

COMPONENTS

+X-axis

direction

OP

Slide

base

Slide

rack

Object

lens

+2Z-axis

direction

|

Double

axes

cover

Flexible

flat

cable

connector

(Tangential

direction)

X-axis

(Radial

direction)

Label

KSS—240A

DOOO

Oa

==

IO

@O©

lop

CONNECTOR

KSS—

240A

O

13

579

0

24

6

8

1012

°@

oooc9808.00

12

Lot

No.

year

(last

figure)

day

month

|

quality

control

No.

OO®

Os.

but

Oct.

Nov.

and

Dec.

are

expressed

by

alphabetical

letters

of

X,

Y

and

Z.

io

1

107

Or

OO

Oo

quality

control

LD

drive

current

The

expressed

unit

is

by

mA,

with

omission

of

the

decimal

point

as

for

example,

56.5mA

will

be

ex-

pressed

as

565,

but

the

head

of

English

letter

means

the

control

in

the

manufacturning

plant.

a

Vee

(+5V)

Ro

|

oxen

|

i

|

wl

ra

[reqacensga)

|

oot

|e

[.o0

woes

[|__|

2

[re

fosensine)

|

our

|

9

[rose

Oxteased

|_n|

Fa

[ze

g2osray

[our

|

10 re

One

aes)

|_|

rs

[reared

[our

[x

[rH

One

men)

|_|

feo

||

2

[ros

one

ess

|

Flexible

fiat

cable

connector

Caution

for

Handling

the

Laser

Pick-up

The

laser

pick-up

KSS-240A

is

assembled

and

precisely

adjusted

using

a

sophisticated

manufacturing

process

in

our

plant.

Do

not

disassemble

or

attempt

to

readjust

it.

Please

keep

the

following

instructions

carefully

in

handling

pick-up.

1.

Handle

with

Care

(1)

Storage

Do

not

store

the

pick-up

in

dusty,

high-temperatured

or

high-

humidity

environments.

(2)

Please

take

care

for

preventing

from

shock

by

falling

down

or

careless

handling.

2.

Laser

Diode

(LD)

(1)

Protect

your

eyes

The

laser

beam

may

damage

the

human

eye,

since

the

intensity

of

the

focused

spot

may

reach

7

x

10°

W/cm?

even

if

the

intensity

at

the

objective

lens

is

400

pW

maximum.

As

the

light

beam

spreads

after

focused

through

the

objective

lens,

it

does

not

effect

you

in

the

place

as

far

as

more

than

30

cms.

However,

do

not

look

at

the

laser

light

beam

either

through

the

objective

lens

directly

nor

another

lens

or

a

mirror.

(2)

Poison

of

As

Since

the

LD

chip

contains

As

(Arsenic),

as

GaAs

+

GaAlAs,

as

known

as

the

poison,

although

the

poison

is

relatively

weak,

in

comparing

with

others,

e.g.As203,

AsCis

etc.,

and

the

amount

is

small,

avoid

putting

the

chip

in

acid

or

an

alkali

solution,

heating

it

over

200°C

or

putting

it

into

your

mouth.

(3)

Avoid

surge

current

or

electrostatic

discharge

The

LD

may

be

damaged

or

deteriorated

by

its

own

strong

light

if

a

large

current

is

supplied

to

it,

even

if

only

a

short

pulse.

Make

sure

that

there

is

no

surge

currentin

the

LD

driving

circuit

by

switches

or

else.

Be

careful

to

handle

pick-up

as

it

may

be

damaged

in

a

moment

by

human

electrostatic

discharge.

The

pins

of

the

LD

are

short-circuited

by

solder

for

protection

during

shipment.

For

safety

handling

of

an

LD,

grounding

the

human

body,

measuring

equipments

and

jig

is

strongly

recommended.

And

still

it

is

further

desirable

to

make

use

of

mat

on

the

platform

and

floor

for

handling

the

LD.

To

open

the

short

circuit,

remove

the

soldering

quickly

with

a

soldering

iron

whose

metal

part

is

grounded.

The

temperature

of

the

soldering

iron

should

be

less

than

320°C

(30W).

3.

Actuator

(1)

The

performance

of

the

actuator

may

be

effected

if

magnetic

material

is

located

nearby,

since

the

actuator

has

a

strong

magnetic

circuit.

Do

not

permit

dust

to

enter

through

the

clearance

of

the

cover.

(2)

Cleaning

the

lens

It

may

change

the

specifications

by

attaching

dust

or

ash

on

the

objective

lens.

Clean

the

lens with

a

cleaning

paper

dampened

with

a

little

water,

not

pressing

lens

with

so

much

strength

by

the

cleaning

paper.

4,

Metal

Bearing

As

the

meta!

bearing

of

Cu-compound

sintered

alloy

is

impreg-

nated

with

FROIL946P

(*Part

No.

529.0054

007),

never

fail

to

supply

the

bushing

with

the

same

lubricant

at

the

time

of

replacing

the

pick-up.

5.

Handling

Please

handle

the

laser

pick-up

with

holding

the

side

base

(rosin

moided

part).

When

either

a

part

of

human

body

or

some

other

things

may

happen

to

touch

directly

with

the

circuit

part

of

P.W.Board,

it

may

cause

deterioration,

take

careful

attention

in

handling

this

base.

6.

Deterioration

As

KSS-240A

comprises

built-in

RF

Amp

and

APC

curcuit,

it

resists

stronger

against

external

electrostatic.

damages

than

the

former

typed

pickup.

However,

there

is

possibility

of

pickup

disto-

rioration

in

the

following

cases.

(1)

Low

HF

level,

or

with

great

numbers

of

jitters.

(2)

Tracking

offset

(EF

Balance)

is

out.of

order

(Refer

to

"Confir-

mation

Method

of

Adjustment

"

for

confirmation

on

(1)

and

(2)).

a

Ea

Ee

eee

SMA

0/S40

a

13

DCM

-440/340

DISASSEMBLY

@

Top

Cover

_

@

PU

Mechanism

Remove

4

screws

from

both

sides

and

1

screw

from

Rear

Panel

After

removing

rear

panel,

remove

1

screw.

and

slide

Top

Cover

slightly

background

(approx.

5mm)

and

pull

it

up.

@

Front

Panel

@

Bottom

Cover

1.

Remove

3

hooks

from

bottom

surface

of

unit.

1.

Remove

3

screws

fixing

foot

and

5

screw

fixing

bottom

2.

Remove

screws

fixing

front

bracket

and

detach

subpanel

cover

and

3

screws

fixing

rear

panel,

10

in

total.

from

hook

of

the

front

bracket.

(These

screws

are

P-tight

type)

Do

not

remove

screws

marked

with

*.

(This

screw

is

S-tight

type)

Front

bracket

eS

@

Loader

Frame

Ass’y

1.

Remove

hooks

of

loader

frame,

and

pull

out

2

loader

2.

(Slide

the

bottom

cover

backward

(approx.

5mm)

and

brackets

from

right

and

left

sides.

when

it

touches

the

rear

panel

in

end,

@)

lift

up

front

2.

Pull

the

loader

frame

assembly

frontward.

portion

of

the

bottom

cover

and

pull

it.

Loader

Bracket

14

9

a

EIT

DCM

-440/340

@

ADJUSTMENT

Microcomputer

built

in

the

unit,

comprises

service

program

to

facilitate

servo

adjustment

by

pushing

operation

button.

1.

Start

service

program

(1)

Turn

power

switch

OFF.

(2)

Shortcircuit

@

(SWOP)

and

@)

(SWCL)

of

TP102

on

P.W.B.

(Main

Unit)

(Caution)

Do

not

touch

other

pins.

(3)

Turn

power

switch

ON.

(Service

program

starts,

and

displays

track

number

ai

)

(Caution)

@

When

service

program

started

normal

operation

of

buttons

will

be

defeated.

2.

Service

program

function

«

Make

sure

a

disc

has

been

loaded

in

the

NO.1

disc

tray.

a

&

OPEN/CLOSE

Opens

or

closes

the

disc

holder.

@

Opens

or

closes

only

when

disc

is

stopped.

@

Operate

other

keys

after

open

or

close.

Mi

stop

Stops

system

function.

@

Displays

track

number

{f

{.

,

;

@

Push

when

adjustment

completed,

or

do

it

again.

>

PLAY

Starts

focus

servo

and

disc

turns.

@

Push

when

adjust

tracking

offset.

AS

@

When

completed,

displays

track

number

Lic

.

Il

PAUSE

Starts

focus

servo,

tracking

servo,

|

@

When

PAUSE

button

is

pushed,

starts

tracking

servo

and

slide

servo.

:

slide

servo,

spindle

servo.

@

When

completed,

track

number

{7

J.

Other

button

No

normal

operation.

@

Do

not

operate

buttons

other

than

above.

@

If

misoperated,

immediately

turn

power

switch

OFF.

(Caution)

©

Do

not

use

remote

control

during

service

program

mode.

3.

Adjustment

(1)

Location

MAIN

UNIT

(Caution)

@

When

playing

back

in

state

of

open

top

cover,

there

may

be

possibility

of

piayback

failure

due

to

light

entering

into

disc

detection

sensor.

In

such.

case,

shield

the

light

by

hand

or

others

so

that

the

light

does

not

come

into

sensor.

TPIO!

TPI02

UO

TP101

TP102

©

TEl

©

+5V

®

vc

®

NC

@®

FOK

@®

SWOP

@

TEO

@®

SWCL

@

FEI

@

GND

@

FEO

@

HF

=@

FRONT

PANEL

15

BEE

CR

SS

a

ae

a

aa

a

Te

a

eY

(2)

Necessary

equipment

for

adjustment

1.

Dual

trace

oscilloscope

2.

Reference

disc

(CA-1094)

Input

38

ka

|

Output

3.

Oscillator

(10

Hz

~

10

kHz,

0

~

3

Vp-p)

(Main

unit)

0.001

pF

4,

Frequency

counter

(readable

more

than

5

KHz)

5.

Filter

for

measurement

ere

Rue

;

(Filter

for

measurement)

(Oscilloscope)

(3)

Preset

VR101,

102

as

per

right

figure.

VR101

6

O'clck

(F-GAIN)

4

VR102

(tS)

6

O'clck

(GAIN)

=

NEY

1.

Focus

gain

(VR101)

'

2,

Tracking

gain

(VR102)

|

3.

Tracking

offset

recheck

4.

HF

Level

recheck

4.

Focus

gain

Connection

Oscilloscope

Main

Unit

Filter

Counter

TP101-

(FEO)

TP101-

@

(FEI)

TP101-

©

(VC)

Oscillator

Oscilloscope

Adjust

Check

(Volume)

(Oscilloscope)

.

Push|

I

PAUSE}

.

(Displays

track

number

G3

)

930

Hz

.

Connect

oscillator.

.

Set

oscillator

to

930

Hz/2

Vp-p.

DC

range

VRIOD

Py

i

.

Switch

oscilloscope

input

to

X-Y

mode.

@

X-Y

mode

Cog

reece:

.

Adjust

VR101

[F-GAIN]

to

symmetrize

Lissajous

Phase

90°

figures

to

X-Y

axes.

Waveform

not

right

16

DCM.-440/340

mi

5.

Tracking

gain

Connection

Oscilloscope

Main

Unit

Filter

Counter

TP101-

@

(TEO)

TP101-

©

(TE!)

TP101-

©

(VC)

e

Caution:

Connect

oscillator

after

|]

PAUSE|

pushed

and

servo

function

started.

pa

em

(

pe)

.

Push

|

PAUSE}.

(Displays

track

number

83

)

@

2.7

kHz

.

Connect

oscillator.

(£120

Hz)

|

2.7

kHiz

.

Set

oscillator

to

2.7

kHz/0.8

Vp-p.

@

0.8

Vp-p

(4120

Hz)

|

eDC

range

.

Switch

oscilloscope

input

to

X-Y

mode.

(40.1V)

eet

made

.

Adjust

VR102

[T-GAIN]

to

symmetrize

Lissajous

Phase

90°

figures

to

X-Y

axes.

Waveform

not

right

Y

axis

17

@DCM-440/340

6.

Tracking

offset

(E/F

Balance)

Connection

Oscilloscope

Main

Unit

Filter

TP101-

@

(TEO)

o

TP101-

©

(VC)

Osciloscope

hg

OMe

ae

es

(Oscilloscope)

.

Push

|

4

OPEN/CLOSE

|

and

load

disc

holder

reference

disk.

.

Push

|

4

OPEN/CLOSE

|

and

close

disc

holder.

aah

.

Push

|

®

PLAY

|

to

turn

disc.

(Displays

track

number.

22

)

vidiv

.

Short

(+)(-)

of

oscilloscope

and

check

the

base

fine.

.

Confirm

that

upper

and

lower

amplitude

of

the

waveform

is

symmetric

against

OV.

7.

HF

level

Connection

Oscilloscope

Main

Unit

TP102-@

(HF)

o-

TP101-®

(VC)

oO

2.

Check

HF

evel

of

oscilloscope.

50mv/div

R

i

AW

8.

Confirm

that

the

waveform

is

in

good

shape.

or

\y

p\

ai

)

(©

pattern

in

center

must

be

able

to

discriminate

(\

4

clearly.)

Wee

20mV/div

@

Set

input

mode

to

ALTERNATE

or

CHOPPER.

an

Wo

ARAAAAAA

18

SA

a

IT

eee)

CV

440/840

a

HEAT

RUN

MODE

FUNCTION

Heat

Run

Mode

1)

To

activate

While

hold

pushing

PAUSE

(

[I]

),

STOP

(Il),

buttons

simultaneously,

turn

the

unit

power

on.

The

remote

control

sensor

indicator

will

light

to

show

that

the

unit

is

shifted

in

Heat

Run

mode.

Be

sure

to

load

the

disc

previously.

Press

the

disc

holder

open/close

button

(4

OPEN/CLOSE)

to

cancel

Heat

Run

mode.

*

This

mode

functions

only

for

a

disc

with

21

pieces

of

music

or

more.

For

a

disc

with

20

pieces

of

music

or

lesser,

please

do

not

use.

,

2)

Operation

©

During

the

Heat

Run

mode

to

shift

the

unit

in

Play

mode

makes

the

unit

replays

from

the

first

music

after

opens

the

loader

once

and

re-closes

it

when

finish

playing

the

last

track

(comes

into

lead

out).

Hereafter,

operates

open/close

of

loader,

servo

on,

reading

of

TOC,

and

playing

repeatedly,

and

repeats

playing

the

two

tracks;

the

first

and

the

last

ones.

3)

Error

Message

When

the

system

error

occurs

while

in

Heat

Run

mode,

the

following

error

message

will

display

on

the

Track

No.

indicator

and

stops

operation.

1.

E14

At

the

time

of

Focus

Servo

does

not

activate.

2,

E2

When

unable

to

detect

synchronous

pattern

however

the

disc

is

in

rotating.

(GFS

does

not

drive.)

3.

£3

No

synchronous

pattern.can

be

detected

while

in

Play

mode.

(No

GFS

drives.)

4,

£4

When

TOC

is

unreadable

in

despite

of

servo

is

activated.

5.

E5

in

case

of

loader

malfunctions.

(Unable

to

turn

on

the

switch.)

6.

E6

The

inner

circle

switch

of

Pick-up

does

not

turn

off.

7.E7

The

inner

circle

switch

of

Pick-up

does

not

turn

on.

8.

E10

Improper

function

of

Pick-up

base

UP/

DOWN.

9.E11

Improper

function

of

disc

Select.

*

The

number

of

operation

up

to

the

stop

will

be

displayed

on

the

minute

and

second

portion

of

the

indicator.

(Note)

Initalizing

of

IC703

(NM24C08)

[Only

for

DCM-440]

*

In

case

initializing

is

necessary

due

to

replacement

of

1C703,

initialize

C703

following

to

the

undermentioned

procedure.

WU

TPIO!

TPIO2

MAIN

UNIT

When

momentary

shortcircuit

"CLEAR"

and

"GND"

of

Jumper

on

P.W.B.

in

state

of

stop

position,

PLAY

(J>

)

and

PAUSE

(

[ff

)

indicator

lights

and

start

writing

in,

when

PLAY

(p>

)

and

PAUSE

(

[J

)

indicators

are

put

out

after

few

seconds,

the

initializing

of

IC703

is

completed.

19

BOGM-440/340

SER

SEMICONDUCTORS

@IC’s

CXD2500BQ

Terminal

Function

vo

Terminal

Terminal Function

No.

Symbol

nn

ie)

A

nm

=

(eo)

°

Input

terminal

for

OK

focusing.

Use

for

Servo-autosequencer.

FS

Output

to

shift

time

constant

of

output

filter

for

spindle

motor.

3

MON

°

1,0

ON/OFF

contro!

output

for

spindle

motor.

4

MDP

oO

|

1,20

Servo

control

for

spindle

motor.

1,Z,0

Servo

control

for

spindle

motor.

Sampling

GFS

by

460

Hz

and

if

it

is

"H",

delivers

"H"

;

if

it

is

continuously

"L"

8

times,

delivers

"L".

NETO

zic

ie}

O16

~z

oO

F

3

=

oO

8

vcoo

|

{eo}

1,0

|

Oscillation

current

output

for

analog

EFM

PLL.

2_|

veo!

1o__|

Test

}

13

NC

-

14

|

NC

|

=

|

Zz

Q

|

Charge

pump

output

for

variable

pitch

PLL.

|

Clock

input

from

external

VCO

for

variable

pitch.

fe

center=16.9344MHz.

Filter

output

for

master

PLL.

(slave=digital

PLL)

VPCO

|

VCKI

FILO

1,Z,0

(o)

17

Analog

%

-|o

19

FILt

Filter

input

for

master

PLL.

20

PCO

(e)

1,Z,0

Charge

pump

output

for

master

PLL.

at

AVss

Analog

GND.

nN

CLTV

AVop

Control

voltage

input

for

master

VCO.

Analog

power

supply

(+5V).

EFM

signal

input.

i]

o

wo Ee

a

n

25

|

BIAS

Constant-current

input

for

Asymmetry

circuit.

26

ASYI

I

Comparator

voltage

input

for

Asymmetry.

27__-|

asYo

|

o

|

10

Full

swing

output

for

EFM.

(L=Vss,

H=Vpo).

28

|

ASYE

|

29

|

NC

=

|

3i

WwDCK

{eo}

1,0

D/A

Interface

for

48

bit

slot.

Word-clock

f=2

Fs.

32

LRCK

i

ie)

1,0

D/A

interface

for

48

bit

slot.

LR-clock

f=

Fs.

33

Voo

Power

supply

(

+5V

).

34

DA16

fe}

1,0

At

PSSL=1

for

DA16

(MBS)

output;

PSSL=0

for

serial

data

of

48

bit

slot.

(2s‘°COMP,

MSB

first).

35

|

DAIS

©

|1,0

|

AtPSSL=1

for

DA15

output;

PSSL=0

for

bit

clock

of

48

bit

slot.

36

|

DA14

fe}

At

PSSL=1

for

DA14

output;

PSSL=0

for

serial

data

of

64

bit

slot.

(2s°COMP,

LSB

first).

37

DAI3

oO

|

1,0

At

PSSL=1

for

DA13

output;

PSSL=0

for

bit

clock

of

64

bit

slot.

38

DA12

oO

|

1,0

At

PSSL=1

for

DA12

output;

PSSL=0

for

LR

clock

of

64

bit

slot.

39

DAI1

oO

|

1,0

At

PSSL=1

for

DA11

output;

PSSL=0

for

GTOP

output.

40

DA10

oO

|

1,0

At

PSSL=1

for

DA10

output;

PSSL=0

for

XUGF

output.

41_|

paog

°

42__|

Daoe

Q

43__|

bao7

0

44

DAO6

ie]

1,0

At

PSSL=1

for

DAO6

output;

PSSL=0

for

C2PO

output.

45

DA05

ie)

1,0

At

PSSL=1

for

DAOS

output;

PSSL=0

for

XRAOF

output.

46

DA04

ie]

1,0

At

PSSL=1

for

DAO4

output;

PSSL=0

for

MNTS

output.

1,0

|

At

PSSL=1

for

DAO1

output;

PSSL=0

for

MNTO

output.

1,0

Contro!

output

for

aperture

compensation.

In

H

for

R-ch.

;

20

Denon DCM-440 User manual

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