Devilbiss air power company 102d User manual

Model

No.

102D

Horsepower

3/4

SCFM

@

40

psig

2.9

SCFM

@

90

psig

2.1

Displacement

CFM

4.0

Bore

1

3/4"

Stroke

1

1/4"

Voltage-Single

Phase

110-120

Minimum

Branch

Circuit

Requirement

15

AMPS

*Fuse

Type

Quick

Acting

Amperage

at

Max.

Pressure

10

Tank

Size

2

Gallon

*A

circuit

breaker

is

preferred.

Use

only

a

fuse

or

circuit

breaker

that

is

the

same

rating

as

the

branch

circuit

the

air

compressor

is

operated

on,

if

the

air

compressor

is

connected

to

a

circuit

protected

by

fuses,

use

quick

acting

fuses.

DeVilbiss

Air

Power

Company,

213

Industrial

Dr..

Jackson.

TN

38301-9615

MGP-102D-1

7/2/91

SAFETY

GUIDELINES

Page

.

3

WARNING

CHART.

GLOSSARY

.

UNPACKING

INSTRUCTIONS.

STORAGE

.

DESCRIPTION

OF

OPERATION.

INSTALLATION

AND

BREAK-IN

PROCEDURES

..

Location

of

Air

Compressor.

Extension

Cords.

Grounding

Instructions.

Air

Hose.

OPERATING

PROCEDURES.

TROUBLESHOOTING

GUIDE

.

AIR

COMPRESSOR

DIAGRAM

&

PARTS

LIST

...

COMPRESSOR

PUMP

DIAGRAM

&

PARTS

LIST

HOW

TO

ORDER

REPAIR

PARTS.

2

LO

LO

ID

CO

mDELME*

This

manual

contains

information

that

is

important

for

you

to

know

and

understand.

This

information

relates

to

protecting

YOUR

SAFETY

and

PREVENTING

EQUIPMENT

PROBLEMS.

To

help

you

recognize

this

information,

we

use

the

following

symbols.

Please

read

the

manual

and

pay

attention

to

these

sections.

URGENT

SAFETY

INFORMATION

-

A

HAZARD

THAT

WILL

CAUSE

SERIOUS

INJURY

OR

LOSS

OF

LIFE.

IMPORTANT

SAFETY

INFORMATION

A

HAZARD

THAT

MIGHT

CAUSE

SERIOUS

INJURY

OR

LOSS

OF

LIFE.

CAUTION

Information

for

preventing

damage

to

equip¬

ment.

NOTE

Information

that

you

should

pay

special

attention

to.

HAZARDS

CAN

OCCUR

IF

EQUIPMENT

IS

NOT

USED

PROPERLY.

PLEASE

READ

THE

FOLLOWING

CHART.

WHAT

TO

LOOK

FOR

WHAT

COULD

HAPPEN

HOW

TO

PREVENT

IT

Hot

Parts

When

operated

continuously,

the

air

hose

gets

hot,

especially

near

the

compressor,

if

you

maintain

contact

by

grasping

you

may

suffer

minor

burns

or

discomfort.

Never

touch

the

air

compressor

head

during

or

immediately

after

operation.

On

tank

mounted

units,

the

plumbing

between

the

pomp

and

tank

gets

hot.

On

tank

mounted

units,

avoid

prolonged

contact

with

the

pump

to

tank

plumbing.

Flammabie

Vapors

:

It

is

normal

for

the

motor

and

pressure

switch

to

spark.

A

spark

can

ignite

flammable

vapors

from

gasoline

or

solvents,

causing

a

fire

or

explosion.

,

The

air

compressor

must

only

be

used

in

well

.

ventilated

areas,

free

of

gasoline

or

solvent

vapors.

Do

not

operate

the

compressor

while

you

are

carry¬

ing

it,

or

in

the

spray

area.

Compressed

Air

Compressed

air

can

propel

dust,

dirt

or

loose

par¬

ticles

it

comes

in

contact

with.

These

propelled

particles

may

cause

serious

injury

or

damage.

Never

point

any

nozzle

or

sprayer

toward

a

person

or

any

part

of

the

body.

Always

wear

safety

goggles

or

glasses

when

using

the

air

compressor.

Too

much

air

pressure

applied

to

air

tools

or

acces¬

sories

can

cause

damage

or

risk

of

bursting.

Always

turn

the

air

compressor

off

before

attaching

or

removing

accessories.

Check

the

manufacturer's

pressure

rating

for

air

tools

and

accessories.

Regulator

outlet

pressure

must

never

exceed

the

maximum

pressure

rating.

3

WHAT

COULD

HAPPEN

WHAT

TO

LOOK

FOR

HOW

TO

PREVENT

IT

Electricity

Your

air

compressor

is

powered

by

electricity.

Like

any

other

electrically

powered

device,

if

it

is

not

used

properly

it

may

cause

electrical

shock.

Always

unplug

the

air

compressor

prior

to

mainte-

nance

or

repair.

Never

use

the

air

compressor

in

the

rain.

Always

plug

the

cord

into

an

electrical

outlet

with

the

specified

voltage

and

adequate

fuse

protection.

Toxic

Vapors

it

is

normal

for

compressed

air

to

contain

toxic

or

irritating

vapors.

Such

vapors

are

harmful

if

inhaled.

Never

directly

inhale

the

compressed

air

produced

by

this

unit.

Certain

materials

you

are

spraying

{like

paint,

weed

killer,

sand

or

insecticide}

can

be

harmful

if

you

inhale

them.

Read

labels

and

safety

data

for

all

materials

you

spray.

Follow

all

safety

precautions.

Read

and

follow

the

safety

instructions

provided

on

the

label

or

safety

data

sheet

for

the

material

you

are

spraying.

Use

a

respirator

mask

if

there

is

a

chance

of

inhaling

anything

you

are

spraying.

Read

all

in¬

structions

...

be

sure

that

the

respirator

mask

is

suitable

for

your

application.

Unsuitable

Solvents

The

solvents

1,1,1

-

Trichloroethane

and

IVlethylene

Chloride

can

chemically

react

with

aluminum

used

in

paint

spray

guns,

paint

pumps,

etc.,

and

cause

an

explosion.

These

solvents

can

also

react

with

galvanized

components

and

cause

corrosion

and

weakening

of

parts.

This

does

not

affect

your

air

compressor

-

but

it

may

affect

the

equipment

being

used.

Read

the

label

or

data

sheet

supplied

with

the

material

you

intend

to

spray.

If

it

contains

the

solvents

listed

do

not

use

accessories

that

contain

aluminym

or

galvanized

parts.

You

must

either

change

the

material

you

intend

to

spray,

or

use

only

stainless

steel

spray

equipment.

GLOSSARY

SCFM

or

CFM:

Standard

Cubic

Feet

per

Minute;

a

unit

U.L.

Listed;

Underwriter

Laboratories;

Samples

of

of

measurement

of

air

delivery.

compressor

outfits,

taken

from

production,

were

sub¬

mitted

to

U.L.

and

found

to

comply

with

their

require-

PSIG

or

PSI:

Pounds

per

square

inch

gauge.

ments

for

design

and

performance.

;;

_

U

N

PACKING

INSTRUCTmi^S

Grasp

the

handle

and

lift

the

air

compressor

out

of

the

carton.

Remove

the

styrofoam

and/or

cardboard

and

discard.

STORAGE

When

you

have

finished

using

the

air

compressor:

1.

Set

the

"ON/OFF"

switch

to

"OFF"

and

unplug

the

cord.

2.

Relieve

all

pressure

from

the

air

compressor

head

and

air

hose

by

setting

the

adjustable

pressure

valve

to

10

P.S.I.

3.

Protect

the

electrical

cord

and

air

hose

from

dam¬

age

by

winding

them

loosely

around

the

air

com¬

pressor.

4.

Store

the

air

compressor

in

a

clean

and

dry

location.

4

DESCRIPTION

OF

OPERATION

I

Air

Compressor

Pump:

To

compress

air,

the

piston

moves

up

and

down

in

the

cylinder.

On

the

down-

stroke,

air

is

drawn

in

through

the

air

intake

muffler

(valves).

The

exhaust

valve

remains

closed.

On

the

upstroke

of

the

piston,

air

is

compressed.

The

intake

valves

close

and

compressed

air

is

forced

out

through

the

exhaust

valve

and

then

through

the

air

hose.

Adjustable

Pressure

Valve:

The

pressure

valve

con¬

trols

the

amount

of

pressure

going

from

the

air

com¬

pressor

to

the

accessory.

The

pressure

adjusting

valve

can

be

used

to

set

approximate

pressure

between

10

and

125

P.S.I.

(125

P.S.I.

is

the

highest

pressure

this

compressor

will

deliver).

ALWAYS

SET

THE

PRESSURE

VALVE

AT

OR

BELOW

THE

REQUIRED

PRESSURE

FOR

THE

ACCESSORY

BEING

USED

BEFORE

START¬

ING

YOUR

COMPRESSOR.

FOR

INFLATION

OR

OTHER

USES

REQUIRING

ACCURATE

PRESSURE.

USE

A

PRESSURE

GAUGE.

Accumulator

Tank:

Your

accumulator

tank

is

equipped

with

a

relief

(pop-off)

valve

to

prevent

an

over

pressure

condition

in

the

tank.

This

2

gallon

tank

is

nof

designed

to

store

air,

but

rather

to

provide

the

additional

volume

of

compressed

air

necessary

to

operate

a

wide

variety

of

air

tools.

When

starting

your

compressor,

attach

the

tool

to

the

hose,

set

the

pressure

adjusting

valve

at

the

required

pressure,

wait

a

few

moments

until

the

tank

fills

with

air.

You

will

know

the

tank

is

filled

when

you

hear

air

bleeding

through

the

pressure

adjusting

valve.

Depending

on

the

type

and

size

of

tool

being

used,

you

will

occasionally

need

to

wait

for

the

tank

to

refill

before

continuing.

When

you

are

finsihed

or

changing

tools,

turn

the

compressor

switch

off

and

set

the

pressure

adjusting

valve

to

10

PSI

and

wait

for

the

tank

to

discharge

completely.

INSTALLATION

AND

BREAK-IN

PROCEDURES

Location

of

the

Air

Compressor

Your

compressor

comes

to

you

completely

assembled

and

ready

for

use.

Operate

the

air

compressor

in

a

dry,

clean,

cool

and

well

ventilated

area.

The

air

compres¬

sor

pump

and

case

are

designed

to

allow

for

proper

cooling.

Clean

or

blow

off

dust

or

dirt

that

collects

on

the

air

compressor.

A

clean

air

compressor

runs

cooler

and

provides

longer

service.

The

ventilation

openings

on

your

air

compressor

are

necessary

to

maintain

proper

operating

temperature.

Do

not

place

rags

or

other

containers

on

or

near

these

openings.

Extension

Cords

Use

extra

air

hose

instead

of

an

extension

cord

to

avoid

voltage

drop

and

power

loss

to

the

motor.

If

an

extension

cord

must

be

used,

be

sure

it

is:

•

a

3-wire

extension

cord

that

has

a

3-blade

grounding

plug,

and

a

3-slot

receptacle

that

will

accept

the

plug

on

the

compressor

•

in

good

condition

■

no

longer

than

50

feet

•

14

gauge

(AWG)

or

larger.

(Wire

size

increases

as

gauge

number

decreases.)

12

AWG,

10

AWG

and

8

AWG

may

also

be

used.

DO

NOT

USE

16

OR

18

AWG.

Grounding

Instructions

WAJ=tNiNG

IMPROPER

GROUNDING

CAN

RESULT

IN

ELECTRICAL

SHOCK.

IN

THE

EVENT

OF

A

SHORT

CIRCUIT.

GROUNDING

REDUCES

THE

RISK

OF

SHOCK

BY

PROVIDING

AN

ESCAPE

WIRE

FOR

THE

ELECTRIC

CURRENT.

THIS

AIR

COMPRESSOR

MUST

BE

PROPERLY

GROUNDED.

READ

THE

FOLLOWING:

1.

The

air

compressor

is

designed

for

120

volt

opera¬

tion

only

and

is

equipped

with

a

cord

having

a

grounding

wire

with

an

appropriate

grounding

plug.

The

plug

must

be

used

with

an

outlet

that

has

been

installed

and

grounded

in

accordance

with

ail

local

codes

and

ordinances

(see

Figure

below).

The

outlet

must

have

the

same

configuration

as

the

plug.

DO

NOT

USE

AN

ADAPTER.

2.

Do

not

modify

the

plug

that

has

been

provided.

If

it

does

not

fit

the

available

outlet,

the

correct

outlet

should

be

installed

by

a

qualified

electrician.

3.

Inspect

the

plug

and

cord

before

each

use.

Do

not

use

if

there

are

signs

of

damage.

5

Air

Hose

RISK

OF

ELECTRICAL

SHOCK.

IF

REPAIRING

OR

REPLACING

CORD

OR

PLUG,

THE

GROUNDING

WIRE

MUST

BE

KEPT

SEPA¬

RATE

FROM

THE

CURRENT-CARRYING

WIRES.

NEVER

CONNECT

THE

GROUNDING

WIRE

TO

A

FLAT

BLADE

PLUG

TERMINAL.

The

air

hose

attached

to

your

comporessor

has

an

integral

pressure

adjusting

valve

at

the

working

end

of

the

hose.

Should

service

or

replacement

be

required,

make

sure

that

the

pressure

adjusting

valve

is

present

in

the

air

hose

line.

If

these

grounding

instructions

are

not

completely

understood,

or

if

in

doubt

as

to

whether

the

compres¬

sor

is

properly

grounded,

have

the

installation

checked

DO

NOT

REPLACE

THE

HOSE

WITH

STAN¬

DARD

HOSE

THAT

IS

NOT

EQUIPPED

WITH

THE

PRESSURE

ADJUSTING

VALVE.

Do

not

allow

hose

to

become

kinked

or

pinched

at

any

time.

This

is

important

to

avoid

damage

to

your

compressor

and

to

maintain

pressure

1.

Before

plugging

in

the

air

compressor,

set

the

adjustable

pressure

valve

to

"10"

PSI.

Make

sure

the

"ON/OFF"

switch

is

in

the

"OFF"

position.

2.

Connect

the

air

tool

or

accessory

to

the

air

hose.

Tighten

securely.

3.

Plug

the

power

cord

into

the

grounded

outlet.

4.

Start

the

compressor

by

setting

the

"ON/OFF"

switch

to

the

"ON"

position.

5.

Check

the

manufacturer's

maximum

pressure

rat¬

ing

for

the

air

tool,

accessory

or

vehicle

tire

being

used.

The

air

compressor

outlet

pressure

must

never

exceed

the

maximum

pressure

rating.

6.

Slowly

increase

the

pressure

setting

of

the

adjust¬

able

pressure

valve.

You

should

be

able

to

hear

and

feel

air

pressure

being

relieved

by

the

adjustable

pressure

valve.

If

pressure

is

not

being

relieved,

turn

the

air

compressor

off

immediately.

The

pressure

valve

must

be

replaced.

TOO

MUCH

AIR

PRESSURE

COULD

CAUSE

AN

AIR

TOOL

OR

VEHICLE

TIRE

TO

RUPTURE

OR

EXPLODE.

CAREFULLY

FOLLOW

STEPS

5

AND

6

EACH

TIME

YOU

USE

YOUR

COMPRESSOR.

CAUTION

Compressed

air

from

the

outfit

may

contain

water

condensation.

Do

not

spray

unfiltered

air

at

an

item

that

could

be

damaged.

Some

air

operated

tools

or

devices

may

require

filtered

air.

Read

the

instructions

for

the

air

tool

or

device.

6

WARNING

VOLTAGE

SOURCES,

MOVING

PARTS

OR

COMPRESSED

AIR

SOURCES

ARE

EXPOSED

WHEN

REPAIRING

THE

COMPRESSOR.

PERSONAL

INJURY

CAN

OCCUR.

UNPLUG

THE

COMPRESSOR

BEFORE

ATTEMPTING

ANY

REPAIRS.

PROBLEM

CAUSE

Air

Leaks

Hose

fitting

loose.

Tighten

fitting.

Compressor

is

not

deliver¬

ing

enough

air.

Prolonged

excessive

use

of

air.

Decrease

the

amount

of

air

usage.

Your

compressor

is

not

large

enough

for

the

air

requirement.

Hole

in

hose.

Replace

the

hose.

Air

leaks.

Tighten

fittings.

Motor

will

not

run.

Fuse

blown,

circuit

breaker

tripped.

1.

Check

fuse

box

for

blown

fuse

and

replace

as

necesssary.

Reset

circuit

breaker.

Do

not

use

a

fuse

or

circuit

breaker

with

higher

rating

than

that

specified

for

your

particu¬

lar

branch

circuit.

2.

Check

for

proper

fuse.

You

should

be

using

a

Quick

Acting

fuse.

3.

Check

for

low

voltage

problem.

4.

Check

the

extension

cord.

5.

Disconnect

the

other

electrical

appliances

from

circuit

or

operate

the

compressor

on

its

own

branch

circuit.

Extension

cord

is

wrong

length

or

gauge.

Check

the

extension

cord.

Loose

electrical

connections.

Check

wiring

connection

inside

terminal

box

Faulty

motor.

Have

checked

at

a

local

Service

Center.

High

discharge

pressure.

Cannot

be

adjusted

lower.

Adjustable

pressure

valve

not

functioning.

I----

■

■

1

WARNING

1

RISK

OF

BURSTING.

DO

NOT

OPER¬

ATE

THE

COMPRESSOR

IF

THIS

PROB¬

LEM

EXISTS.

ADJUSTABLE

PRESSURE

VALVE

MUST

BE

REPLACED.

7

ir

compressor

oiagram

L.

^

5

6

i

TO

TANK

9

‘POWER

CORD

(GREEN)

GROUND

WIRE

\

■

<

wA

y6r\

^

I

I

Slide

#19

over

#7

as

shown.

Make

sure

that

no

part

of

#7

tube

touches

#21

or

#14

shroud

when

assembled.

KEY

NO.

PART

NUMBER

DESCRIPTION

/

1

SSF-995

Screw

#10-24

x

7/8

LG

hex

head

thd.

forming

(4

required)

2

CAC-1196

Cylinder

Head

*

3

CAC-1212

Tube

Seal

*

4

CAC-1199

Head

Gasket

5

CAC-4323

Valve

Plate

Assembly

*

6

SSG-8169

”0"

Ring

7

CAC-1289

Outlet

Tube

+

8

CAC-4325

Rod

Assembly

/

9

SSF-3147

Screw

3/8-16

x

1/25

LG

hex

socket

flat

head

+

10

CAC-1205

Cylinder

Sleeve

11

CAC-4327

Endbell

Assembly

12

CAC-1207

Timing

Belt

*

13

CAC-1213

Pump

Isolator

(5

required)

14

DAC-163

Shroud

(right)

15

SSS-16

Switch

*

16

CAC-1254

Tank

Isolator

(4

required)

>17

CAC-1202

Motor

Baffle

(right)

>18

CAC-1203

Motor

Baffle

(left)

19

CAC-1285

Isolator

(tube)

20

CAC-4322-1

Cord

Assembly

21

DAC-162

Shroud

(left)

/

22

SSF-997

Screw

#10-9

x

1/2

LG

Phillips

head

thd.

forming

(5

required)

23

CAC-1206

Clamp

24

CAC-4324

Pressure

Valve

Assembly

/

25

SSF-993

Screw,

Ground

#8-32

x

3/8

LG

slotted

hex

head

thd.

forming

*

KK-4949

Isolator

Kit

includes

Items

3.

4,

6,

13,

16,

34,

35,

36,

37,

27

/

KK-4929

Fastener

Kit

includes

items

1,

9,

22,

25.

>

KK-4980

Baffle

Kit

includes

items

17,

18.

+

KK-4926

Connecting

Rod

Kit

include

items

8,

10.

KK-4998

Label

Kit

(9

labels)

Hose

Connection

Nipple

The

model

number

of

your

Air

Compressor

can

be

found

on

the

label

which

is

located

on

the

back

of

the

shroud.

WHEN

ORDERING

REPAIR

PARTS,

ALWAYS

GIVE

THE

FOLLOWING

INFORMATION;

•

PART

NUMBER

•

PART

DESCRIPTION

•

MODEL

NUMBER

■

NAME

OF

ITEM

Call

1-800-635-1637

for

the

location

of

the

nearest

Service

Center.

This

product

is

covered

by

the

DeVilbiss

one

year

limited

warranty.

See

SP-100-A,

which

is

available

upon

request.

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