DeWalt DCS7485 User manual

DCS7485
Final Page size: A5 (148mm x 210 mm)
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Copyright
DeWALT
English (original instructions) 7
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7
Fuses:
U.K. & Ireland 230V tools 3 Amperes. in plugs
EC-Declaration of Conformity
Machinery Directive
Cordless Table Saw
DCS7485
DeWALT
declares that these products described under
Technical Data are in compliance with:
2006/42/EC, EN62841-1:2015, EN62841-3-1:2014.
These products also comply with Directive 2014/30/EU and
2011/65/EU. For more information, please contact
DeWALT
at
the following address or refer to the back of themanual.
The undersigned is responsible for compilation of the technical
file and makes this declaration on behalf of
DeWALT
.
Markus Rompel
Director Engineering
DeWALT
, Richard-Klinger-Straße 11,
D-65510, Idstein, Germany
29.07.2016
WARNING: To reduce the risk of injury, read the
instructionmanual.
Definitions: Safety Guidelines
The definitions below describe the level of severity for each
signal word. Please read the manual and pay attention to
thesesymbols.
DANGER: Indicates an imminently hazardous
situation which, if not avoided, will result in death or
seriousinjury.
WARNING: Indicates a potentially hazardous situation
which, if not avoided, could result in death or
seriousinjury.
CAUTION: Indicates a potentially hazardous situation
which, if not avoided, may result in minor or
moderateinjury.
NOTICE: Indicates a practice not related to
personal injury which, if not avoided, may result in
propertydamage.
Denotes risk of electricshock.
Denotes risk offire.
Congratulations!
You have chosen a
DeWALT
tool. Years of experience, thorough
product development and innovation make
DeWALT
one of the
most reliable partners for professional power toolusers.
Technical Data
DCS7485
Voltage VDC 54
Type 1
Battery type Li-Ion
No load speed min-1 5800
Blade diameter mm 210
Blade bore mm 30
Blade kerf mm 1.8
Blade body thickness mm 1.3
Riving knife thickness mm 1.6
Depth of cut at 90° mm 65
Depth of cut at 45° mm 45
Ripping capacity (Right of blade) mm 610
Ripping capacity (Left of blade) mm 318
Work surface dimensions mm 485 x 485
Overall dimensions mm 605 x 605 x 330
Weight kg 21.5
Noise values (triax vector sum) according to EN62841-1-2015:
LPA (emission sound pressure level) dB(A) 86
LWA (sound power level) dB(A) 100
K (uncertainty for the given sound level) dB(A) 3
Battery pack DCB546
Battery type Li-Ion
Voltage VDC 18/54
Capacity Ah 6.0/2.0
Weight kg 1.05
Charger DCB118
Mains voltage VAC 230
Battery type 18/54 Li-Ion
Approx. charging time of
battery packs
min 22 (1.3 Ah) 22 (1.5 Ah) 30 (2.0 Ah)
45 (3.0 Ah) 60 (4.0 Ah) 75 (5.0 Ah)
60 (6.0 Ah)
Weight kg 0,66
The DCB118 charger accepts 18V Li-Ion XR and XRFLEXVOLTTM
battery packs (DCB181, DCB182, DCB183, DCB183B, DCB184,
DCB184B, DCB185 and DCB546).
Fuses:
Europe 230V tools 10 Amperes. mains
English (original instructions)
CORDLESS TABLE SAW
DCS7485
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General Power Tool Safety Warnings
WARNING: Read all safety warnings, instructions,
illustrations and specifications provided with this
power tool. Failure to follow all instructions listed below
may result in electric shock, fire and/or seriousinjury.
SAVE ALL WARNINGS AND INSTRUCTIONS
FOR FUTURE REFERENCE
The term “power tool” in the warnings refers to your mains-
operated (corded) power tool or battery-operated (cordless)
powertool.
1) Work area safety
a ) Keep work area clean and well lit. Cluttered or dark
areas inviteaccidents.
b ) Do not operate power tools in explosive
atmospheres, such as in the presence of flammable
liquids, gases or dust. Power tools create sparks which
may ignite the dust orfumes.
c ) Keep children and bystanders away while operating
a power tool. Distractions can cause you to losecontrol.
2) Electrical safety
a ) Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any adapter
plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk of
electricshock.
b ) Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if
your body is earthed orgrounded.
c ) Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electricshock.
d ) Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool. Keep
cord away from heat, oil, sharp edges or moving
parts. Damaged or entangled cords increase the risk of
electric shock.
e ) When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric shock.
f ) If operating a power tool in a damp location is
unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk of
electricshock.
3) Personal safety
a ) Stay alert, watch what you are doing and use
common sense when operating a power tool. Do not
use a power tool while you are tired or under the
influence of drugs, alcohol or medication. A moment
of inattention while operating power tools may result in
serious personalinjury.
b ) Use personal protective equipment. Always wear
eye protection. Protective equipment such as dust mask,
non-skid safety shoes, hard hat, or hearing protection used
for appropriate conditions will reduce personalinjuries.
c ) Prevent unintentional starting. Ensure the switch
is in the off position before connecting to power
source and/or battery pack, picking up or carrying
the tool. Carrying power tools with your finger on the
switch or energising power tools that have the switch on
invitesaccidents.
d ) Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached
to a rotating part of the power tool may result in
personalinjury.
e ) Do not overreach. Keep proper footing and balance
at all times. This enables better control of the power tool
in unexpectedsituations.
f ) Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewellery or long hair
can be caught in moving parts.
g ) If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection
can reduce dust-related hazards.
h ) Do not let familiarity gained from frequent use of
tools allow you to become complacent and ignore
tool safety principles. A careless action can cause severe
injury within a fraction of asecond.
4) Power tool use and care
a ) Do not force the power tool. Use the correct power
tool for your application. The correct power tool
will do the job better and safer at the rate for which it
wasdesigned.
b ) Do not use the power tool if the switch does not turn
it on and off. Any power tool that cannot be controlled
with the switch is dangerous and must berepaired.
c ) Disconnect the plug from the power source and/
or remove the battery pack, if detachable, from
the power tool before making any adjustments,
changing accessories, or storing power tools. Such
preventive safety measures reduce the risk of starting the
power tool accidentally.
d ) Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the power
tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrainedusers.
e ) Maintain power tools and accessories. Check for
misalignment or binding of moving parts, breakage
of parts and any other condition that may affect the
power tool’s operation. If damaged, have the power
tool repaired before use. Many accidents are caused by
poorly maintained powertools.
f ) Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges are less
likely to bind and are easier tocontrol.
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g ) Use the power tool, accessories and tool bits etc.,
in accordance with these instructions taking into
account the working conditions and the work to be
performed. Use of the power tool for operations different
from those intended could result in a hazardoussituation.
h ) Keep handles and grasping surfaces dry, clean and
free from oil and grease. Slippery handles and grasping
surfaces do not allow for safe handling and control of the
tool in unexpectedsituations.
5) Battery tool use and care
a ) Recharge only with the charger specified by the
manufacturer. A charger that is suitable for one type
of battery pack may create a risk of fire when used with
another batterypack.
b ) Use power tools only with specifically designated
battery packs. Use of any other battery packs may create
a risk of injury andfire.
c ) When battery pack is not in use, keep it away from
other metal objects like paper clips, coins, keys,
nails, screws or other small metal objects that can
make a connection from one terminal to another.
Shorting the battery terminals together may cause burns
or afire.
d ) Under abusive conditions, liquid may be ejected
from the battery; avoid contact. If contact
accidentally occurs, flush with water. If liquid
contacts eyes, additionally seek medical help. Liquid
ejected from the battery may cause irritation orburns.
e ) Do not use a battery pack or tool that is damaged or
modified. Damaged or modified batteries may exhibit
unpredictable behaviour resulting in fire, explosion or risk
ofinjury.
f ) Do not expose a battery pack or tool to fire or
excessive temperature. Exposure to fire or temperature
above 130 °C may causeexplosion.
g ) Follow all charging instructions and do not charge
the battery pack or tool outside the temperature
range specified in the instructions. Charging
improperly or at temperatures outside the specified range
may damage the battery and increase the risk offire.
6) Service
a ) Have your power tool serviced by a qualified repair
person using only identical replacement parts. This
will ensure that the safety of the power tool ismaintained.
b ) Never service damaged battery packs. Service
of battery packs should only be performed by the
manufacturer or authorized serviceproviders.
Safety Instructions for Table Saws
1) Guarding Related Warnings
a ) Keep guards in place. Guards must be in working
order and be properly mounted. Aguard that is loose,
damaged, or is not functioning correctly must be repaired
orreplaced.
b ) Always use saw blade guard, riving knife for every
through–cutting operation. For through-cutting
operations where the saw blade cuts completely through
the thickness of the workpiece, the guard and other safety
devices help reduce the risk ofinjury.
c ) Immediately reattach the guarding system after
completing an operation (such as rabbeting or
resawing cuts) which requires removal of the guard
or riving knife. The guard and riving knife help to reduce
the risk ofinjury.
d ) Make sure the saw blade is not contacting the guard,
riving knife or the workpiece before the switch is
turned on. Inadvertent contact of these items with the
saw blade could cause a hazardouscondition.
e ) Adjust the riving knife as described in this instruction
manual. Incorrect spacing, positioning and alignment
can make the riving knife ineffective in reducing the
likelihood ofkickback.
f ) For the riving knife to work, they must be engaged in
the workpiece. The riving knife is ineffective when cutting
workpieces that are too short to be engaged with the
riving knife. Under these conditions a kickback cannot be
prevented by the riving knife .
g ) Use the appropriate saw blade for the riving knife.
For the riving knife to function properly, the saw blade
diameter must match the appropriate riving knife and the
body of the saw blade must be thinner than the thickness
of the riving knife and the cutting width of the saw blade
must be wider than the thickness of the rivingknife.
2) Cutting Procedures Warnings
a ) DANGER: Never place your fingers or hands in
the vicinity or in line with the saw blade.
Amoment of inattention or a slip could direct your hand
towards the saw blade and result in serious
personalinjury.
b ) Feed the workpiece into the saw blade only against
the direction of rotation. Feeding the workpiece in the
same direction that the saw blade is rotating above the
table may result in the workpiece, and your hand, being
pulled into the sawblade.
c ) Never use the mitre gauge to feed the workpiece
when ripping and do not use the rip fence as a
length stop when cross cutting with the mitre gauge.
Guiding the workpiece with the rip fence and the mitre
gauge at the same time increases the likelihood of saw
blade binding andkickback.
d ) When ripping, always apply the workpiece feeding
force between the fence and the saw blade. Use a
push stick when the distance between the fence and
the saw blade is less than 150 mm, and use a push
block when this distance is less than 50 mm. “Work
helping” devices will keep your hand at a safe distance
from the saw blade.
e ) Use only the push stick provided by the
manufacturer or constructed in accordance with the
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instructions. This push stick provides sufficient distance
of the hand from the sawblade.
f ) Never use a damaged or cut push stick. A damaged
push stick may break causing your hand to slip into the
sawblade.
g ) Do not perform any operation “freehand”. Always
use either the rip fence or the mitre gauge to
position and guide the workpiece. “Freehand” means
using your hands to support or guide the workpiece, in lieu
of a rip fence or mitre gauge. Freehand sawing leads to
misalignment, binding andkickback.
h ) Never reach around or over a rotating saw blade.
Reaching for a workpiece may lead to accidental contact
with the moving sawblade.
i ) Provide auxiliary workpiece support to the rear
and/or sides of the saw table for long and/or wide
workpieces to keep them level. A long and/or wide
workpiece has a tendency to pivot on the table’s edge,
causing loss of control, saw blade binding andkickback.
j ) Feed workpiece at an even pace. Do not bend or
twist the workpiece. If jamming occurs, turn the
tool off immediately, unplug the tool then clear the
jam. Jamming the saw blade by the workpiece can cause
kickback or stall themotor.
k ) Do not remove pieces of cut-off material while the
saw is running. The material may become trapped
between the fence or inside the saw blade guard and the
saw blade pulling your fingers into the saw blade. Turn
the saw off and wait until the saw blade stops before
removingmaterial.
l ) Use an auxiliary fence in contact with the table top
when ripping workpieces less than 2 mm thick. A
thin workpiece may wedge under the rip fence and create
akickback.
3) Kickback Causes and Related Warnings
Kickback is a sudden reaction of the workpiece due to a pinched,
jammed saw blade or misaligned line of cut in the workpiece with
respect to the saw blade or when a part of the workpiece binds
between the saw blade and the rip fence or other fixedobject.
Most frequently during kickback, the workpiece is lifted from the
table by the rear portion of the saw blade and is propelled towards
the operator. Kickback is the result of saw misuse and/or incorrect
operating procedures or conditions and can be avoided by taking
proper precautions as givenbelow.
a ) Never stand directly in line with the saw blade.
Always position your body on the same side of
the saw blade as the fence. Kickback may propel the
workpiece at high velocity towards anyone standing in
front and in line with the sawblade.
b ) Never reach over or in back of the saw blade to pull
or to support the workpiece. Accidental contact with
the saw blade may occur or kickback may drag your
fingers into the sawblade.
c ) Never hold and press the workpiece that is being
cut off against the rotating saw blade. Pressing the
workpiece being cut off against the saw blade will create a
binding condition andkickback.
d ) Align the fence to be parallel with the saw blade. A
misaligned fence will pinch the workpiece against the saw
blade and createkickback.
e ) Use a featherboard to guide the workpiece against
the table and fence when making non-through cuts
such as rabbeting or resawing cuts. A featherboard
helps to control the workpiece in the event of akickback.
f ) Use extra caution when making a cut into blind
areas of assembled workpieces. The protruding saw
blade may cut objects that can causekickback.
g ) Support large panels to minimise the risk of saw
blade pinching and kickback. Large panels tend to sag
under their own weight. Support(s) must be placed under
all portions of the panel overhanging the tabletop.
h ) Use extra caution when cutting a workpiece that is
twisted, knotted, warped or does not have a straight
edge to guide it with a mitre gauge or along the
fence. A warped, knotted, or twisted workpiece is unstable
and causes misalignment of the kerf with the saw blade,
binding andkickback.
i ) Never cut more than one workpiece, stacked
vertically or horizontally. The saw blade could pick up
one or more pieces and causekickback.
j ) When restarting the saw with the saw blade in the
workpiece, centre the saw blade in the kerf so that
the saw teeth are not engaged in the material. If the
saw blade binds, it may lift up the workpiece and cause
kickback when the saw isrestarted.
k ) Keep saw blades clean, sharp, and with sufficient
set. Never use warped saw blades or saw blades with
cracked or broken teeth. Sharp and properly set saw
blades minimise binding, stalling andkickback.
4) Table Saw Operating Procedure
Warnings
a ) Turn off the table saw and disconnect the battery
pack when removing the table insert, changing
the saw blade or making adjustments to the riving
knife, or blade guard, and when the machine
is left unattended. Precautionary measures will
avoidaccidents.
b ) Never leave the table saw running unattended.
Turn it off and don’t leave the tool until it comes
to a complete stop. An unattended running saw is an
uncontrolledhazard.
c ) Locate the table saw in a well-lit and level area
where you can maintain good footing and balance.
It should be installed in an area that provides
enough room to easily handle the size of your
workpiece. Cramped, dark areas, and uneven slippery
floors inviteaccidents.
d ) Frequently clean and remove sawdust from under
the saw table and/or the dust collection device.
Accumulated sawdust is combustible and may self-ignite.
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e ) The table saw must be secured. A table saw that is not
properly secured may move or tipover.
f ) Remove tools, wood scraps, etc. from the table
before the table saw is turned on. Distraction or a
potential jam can bedangerous.
g ) Always use saw blades with correct size and shape
(diamond versus round) of arbour holes. Saw blades
that do not match the mounting hardware of the saw will
run off-centre, causing loss ofcontrol.
h ) Never use damaged or incorrect saw blade mounting
means such as flanges, saw blade washers, bolts or
nuts. These mounting means were specially designed for
your saw, for safe operation and optimumperformance.
i ) Never stand on the table saw, do not use it as a
stepping stool. Serious injury could occur if the tool is
tipped or if the cutting tool is accidentallycontacted.
j ) Make sure that the saw blade is installed to rotate
in the proper direction. Do not use grinding wheels,
wire brushes, or abrasive wheels on a table saw.
Improper saw blade installation or use of accessories not
recommended may cause seriousinjury.
Additional Safety Rules for Saw Benches
WARNING: Cutting plastics, sap coated wood, and other
materials may cause melted material to accumulate on
the blade tips and the body of the saw blade, increasing
the risk of blade overheating and binding while cutting.
• Make sure that the blade rotates in the correct direction and
that the teeth are pointing to the front of the sawbench.
• Be sure all clamp handles are tight before starting
anyoperation.
• Be sure all blade and flanges are clean and the larger face
of the clamp washer is against the blade. Tighten the arbor
nutsecurely.
• Make sure that the riving knife is adjusted to the correct
distance from the blade - maximum 8mm.
• Never operate the saw without the upper and lower guards
inplace.
• Do not apply lubricants to the blade when it isrunning.
• Always keep the push stick in its store place when not inuse.
• Do not use the guard for handling ortransportation.
• Do not exert side pressure on the sawblade.
• Never cut light alloy. The machine is not designed for
thisapplication.
• Do not use abrasive disc or diamond cutting wheels
• Rabbeting, slotting or grooving is notallowed.
• In case of machine failure, immediately switch the machine
off and remove the battery. Report the failure and mark the
machine in suitable form which prevents that other persons
use the defectivemachine.
• When the saw blade is blocked due to abnormal feed force
during cutting, ALWAYS switch the machine off and remove
the battery. Remove the workpiece and ensure that the saw
blade runs free. Turn the machine on and start a new cutting
operation with reduced feedforce.
• NEVER attempt to cut a stack of loose pieces of material
which could cause loss of control or kickback. Support all
materialssecurely.
Saw Blades
• Do not use saw blades that do not conform to the dimensions
stated in the Technical Data. Do not use any spacers to make
a blade fit onto the spindle. Use only the blades specified in this
manual, complying with EN847-1, if intended for wood and
similarmaterials.
• Consider applying specially designed noise-reductionblades.
• Do not use high steel (HS) sawblades.
• Do not use cracked or damaged sawblades.
• Ensure that the chosen saw blade is suitable for the material
to becut.
• Always wear gloves for handling saw blades and rough
material. Saw blades should be carried in a holder
whereverpracticable.
Residual risks
The following risks are inherent to the use of saws:
• injuries caused by touching the rotating parts
In spite of the application of the relevant safety regulations
and the implementation of safety devices, certain residual risks
cannot be avoided. These are:
• Impairment ofhearing.
• Risk of accidents caused by the uncovered parts of the
rotating sawblade.
• Risk of injury when changing the saw blade with
unprotectedhands.
• Risk of squeezing fingers when opening theguards.
• Health hazards caused by breathing dust developed when
sawing wood, especially oak, beech andMDF.
The following factors are of influence to noise production:
• the material to be cut
• the type of saw blade
• the feed force
• machine maintenance
The following factors are of influence to dust exposure:
• worn saw blade
• dust extractor with air velocity less than 20 m/s
• workpiece not exactly guided
Electrical Safety
The electric motor has been designed for one voltage only.
Always check that the battery pack voltage corresponds to the
voltage on the rating plate. Also make sure that the voltage of
your charger corresponds to that of yourmains.
Your
DeWALT
charger is double insulated in
accordance with EN60335; therefore no earth wire
isrequired.
If the supply cord is damaged, it must be replaced by a
specially prepared cord available through the
DeWALT
serviceorganisation.
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Mains Plug Replacement
(U.K. & Ireland Only)
If a new mains plug needs to be fitted:
• Safely dispose of the oldplug.
• Connect the brown lead to the live terminal in theplug.
• Connect the blue lead to the neutralterminal.
WARNING: No connection is to be made to the
earthterminal.
Follow the fitting instructions supplied with good quality plugs.
Recommended fuse: 3A.
Using an Extension Cable
An extension cord should not be used unless absolutely
necessary. Use an approved extension cable suitable for
the power input of your charger (see Technical Data). The
minimum conductor size is 1mm2; the maximum length
is30m.
When using a cable reel, always unwind the cablecompletely.
SAVE THESE INSTRUCTIONS
Chargers
DeWALT
chargers require no adjustment and are designed to be
as easy as possible tooperate.
Important Safety Instructions for All
Battery Chargers
SAVE THESE INSTRUCTIONS: This manual contains important
safety and operating instructions for compatible battery
chargers (refer to TechnicalData).
• Before using charger, read all instructions and cautionary
markings on charger, battery pack, and product using
batterypack.
WARNING: Shock hazard. Do not allow any liquid to get
inside charger. Electric shock mayresult.
WARNING: We recommend the use of a residual current
device with a residual current rating of 30mA orless.
CAUTION: Burn hazard. To reduce the risk of injury,
charge only
DeWALT
rechargeable batteries. Other types of
batteries may burst causing personal injury anddamage.
CAUTION: Children should be supervised to ensure that
they do not play with theappliance.
NOTICE: Under certain conditions, with the charger
plugged into the power supply, the exposed charging
contacts inside the charger can be shorted by foreign
material. Foreign materials of a conductive nature such
as, but not limited to, steel wool, aluminum foil or any
buildup of metallic particles should be kept away from
charger cavities. Always unplug the charger from the
power supply when there is no battery pack in the cavity.
Unplug charger before attempting to clean
• DO NOT attempt to charge the battery pack with any
chargers other than the ones in this manual. The charger
and battery pack are specifically designed to worktogether.
• These chargers are not intended for any uses other than
charging
DeWALT
rechargeable batteries. Any other uses
may result in risk of fire, electric shock orelectrocution.
• Do not expose charger to rain orsnow.
• Pull by plug rather than cord when disconnecting
charger. This will reduce risk ofdamage to electric plug
andcord.
• Make sure that cord is located so that it will not be
stepped on, tripped over, or otherwise subjected to
damage orstress.
• Do not use an extension cord unless it is absolutely
necessary. Use of improper extension cord could result in risk
of fire,electric shock, orelectrocution.
• Do not place any object on top of charger or place
the charger on a soft surface that might block the
ventilation slots and result in excessive internal heat.
Place the charger in a position away from any heat source. The
charger is ventilated through slots in the top and the bottom
of thehousing.
• Do not operate charger with damaged cord or plug—
have them replacedimmediately.
• Do not operate charger if it has received a sharp blow,
been dropped, or otherwise damaged in any way. Take it
to an authorised servicecentre.
• Do not disassemble charger; take it to an authorised
service centre when service or repair is required. Incorrect
reassembly may result in a risk of electric shock, electrocution
orfire.
• In case of damaged power supply cord the supply cord must
be replaced immediately by the manufacturer, its service agent
or similar qualified person to prevent anyhazard.
• Disconnect the charger from the outlet before
attempting any cleaning. This will reduce the risk of
electric shock. Removing the battery pack will not reduce
thisrisk.
• NEVER attempt to connect two chargerstogether.
• The charger is designed to operate on standard
230V household electrical power. Do not attempt to
use it on any other voltage. This does not apply to the
vehicularcharger.
Charging a Battery (Fig. B)
1. Plug the charger into an appropriate outlet before inserting
batterypack.
2. Insert the battery pack12 into the charger, making sure the
battery pack is fully seated in the charger. The red (charging)
light will blink repeatedly indicating that the charging
process hasstarted.
3. The completion of charge will be indicated by the red
light remaining ON continuously. The battery pack is fully
charged and may be used at this time or left in the charger.
To remove the battery pack from the charger, push the
battery release button13 on the batterypack.
NOTE: To ensure maximum performance and life of lithium-ion
battery packs, charge the battery pack fully before firstuse.
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Charger Operation
Refer to the indicators below for the charge status of the
batterypack.
Charge Indicators
Charging
Fully Charged
Hot/Cold Pack Delay*
*The red light will continue to blink, but a yellow indicator light
will be illuminated during this operation. Once the battery pack
has reached an appropriate temperature, the yellow light will
turn off and the charger will resume the chargingprocedure.
The compatible charger(s) will not charge a faulty battery pack.
The charger will indicate faulty battery by refusing to light or by
displaying problem pack or charger blinkpattern.
NOTE: This could also mean a problem with acharger.
If the charger indicates a problem, take the charger and battery
pack to be tested at an authorised servicecentre.
Hot/Cold Pack Delay
When the charger detects a battery pack that is too hot or too
cold, it automatically starts a Hot/Cold Pack Delay, suspending
charging until the battery pack has reached an appropriate
temperature. The charger then automatically switches to the
pack charging mode. This feature ensures maximum battery
packlife.
A cold battery pack will charge at a slower rate than a warm
battery pack. The battery pack will charge at that slower rate
throughout the entire charging cycle and will not return to
maximum charge rate even if the battery packwarms.
The DCB118 charger is equipped with an internal fan designed
to cool the battery pack. The fan will turn on automatically
when the battery pack needs to be cooled. Never operate the
charger if the fan does not operate properly or if ventilation slots
are blocked. Do not permit foreign objects to enter the interior
of thecharger.
Electronic Protection System
XR Li-Ion tools are designed with an Electronic Protection
System that will protect the battery pack against overloading,
overheating or deepdischarge.
The tool will automatically turn off if the Electronic Protection
System engages. If this occurs, place the lithium-ion battery
pack on the charger until it is fullycharged.
Wall Mounting
These chargers are designed to be wall mountable or to sit
upright on a table or work surface. If wall mounting, locate the
charger within reach of an electrical outlet, and away from a
corner or other obstructions which may impede air flow. Use
the back of the charger as a template for the location of the
mounting screws on the wall. Mount the charger securely using
drywall screws (purchased separately) at least 25.4mm long
with a screw head diameter of 7–9mm, screwed into wood to
an optimal depth leaving approximately 5.5mm of the screw
exposed. Align the slots on the back of the charger with the
exposed screws and fully engage them in theslots.
Charger Cleaning Instructions
WARNING: Shock hazard. Disconnect the charger
from the AC outlet before cleaning. Dirt and grease
may be removed from the exterior of the charger using a
cloth or soft non-metallic brush. Do not use water or any
cleaning solutions. Never let any liquid get inside the tool;
never immerse any part of the tool into aliquid.
Battery Packs
Important Safety Instructions for All
Battery Packs
When ordering replacement battery packs, be sure to include
catalog number andvoltage.
The battery pack is not fully charged out of the carton. Before
using the battery pack and charger, read the safety instructions
below. Then follow charging proceduresoutlined.
READ ALL INSTRUCTIONS
• Do not charge or use battery in explosive atmospheres,
such as in the presence of flammable liquids, gases or
dust. Inserting or removing the battery from the charger may
ignite the dust orfumes.
• Never force battery pack into charger. Do not modify
battery pack in any way to fit into a non-compatible
charger as battery pack may rupture causing serious
personalinjury.
• Charge the battery packs only in
DeWALT
chargers.
• DO NOT splash or immerse in water or otherliquids.
• Do not store or use the tool and battery pack in
locations where the temperature may reach or exceed
40 ˚C (104 ˚F) (such as outside sheds or metal buildings
in summer).
• Do not incinerate the battery pack even if it is severely
damaged or is completely worn out. The battery pack can
explode in a fire. Toxic fumes and materials are created when
lithium-ion battery packs areburned.
• If battery contents come into contact with the skin,
immediately wash area with mild soap and water. If
battery liquid gets into the eye, rinse water over the open eye
for 15 minutes or until irritation ceases. If medical attention
is needed, the battery electrolyte is composed of a mixture of
liquid organic carbonates and lithiumsalts.
• Contents of opened battery cells may cause respiratory
irritation. Provide fresh air. If symptoms persists, seek
medicalattention.
WARNING: Burn hazard. Battery liquid may be flammable
if exposed to spark orflame.
WARNING: Never attempt to open the battery pack for
any reason. If battery pack case is cracked or damaged,
do not insert into charger. Do not crush, drop or damage
battery pack. Do not use a battery pack or charger that
has received a sharp blow, been dropped, run over or
damaged in any way (i.e., pierced with a nail, hit with
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a hammer, stepped on). Electric shock or electrocution
may result. Damaged battery packs should be returned to
service centre forrecycling.
WARNING: Fire hazard. Do not store or carry the
battery pack so that metal objects can contact
exposed battery terminals. For example, do not place
the battery pack in aprons, pockets, tool boxes, product kit
boxes, drawers, etc., with loose nails, screws, keys, etc.
CAUTION: When not in use, place tool on its side on
a stable surface where it will not cause a tripping
or falling hazard. Some tools with large battery packs
will stand upright on the battery pack but may be easily
knockedover.
Transportation
WARNING: Fire hazard. Transporting batteries can
possibly cause fire if the battery terminals inadvertently
come in contact with conductive materials. When
transporting batteries, make sure that the battery
terminals are protected and well insulated from materials
that could contact them and cause a shortcircuit.
DeWALT
batteries comply with all applicable shipping
regulations as prescribed by industry and legal standards which
include UN Recommendations on the Transport of Dangerous
Goods; International Air Transport Association (IATA) Dangerous
Goods Regulations, International Maritime Dangerous Goods
(IMDG) Regulations, and the European Agreement Concerning
The International Carriage of Dangerous Goods by Road (ADR).
Lithium-ion cells and batteries have been tested to section 38.3
of the UN Recommendations on the Transport of Dangerous
Goods Manual of Tests andCriteria.
In most instances, shipping a
DeWALT
battery pack will be
excepted from being classified as a fully regulated Class 9
Hazardous Material. In general, only shipments containing a
lithium-ion battery with an energy rating greater than 100 Watt
Hours (Wh) will require being shipped as fully regulated Class 9.
All lithium-ion batteries have the Watt Hour rating marked on
the pack. Furthermore, due to regulation complexities,
DeWALT
does not recommend air shipping lithium-ion battery packs
alone regardless of Watt Hour rating. Shipments of tools with
batteries (combo kits) can be air shipped as excepted if the Watt
Hour rating of the battery pack is no greater than 100Whr.
Regardless of whether a shipment is considered excepted
or fully regulated, it is the shipper's responsibility to consult
the latest regulations for packaging, labeling/marking and
documentationrequirements.
The information provided in this section of the manual is
provided in good faith and believed to be accurate at the time
the document was created. However, no warranty, expressed or
implied, is given. It is the buyer’s responsibility to ensure that its
activities comply with the applicableregulations.
Transporting the FLEXVOLTTM Battery
The
DeWALT
FLEXVOLTTM battery has two modes: Use
andTransport.
Use Mode: When the FLEXVOLTTM battery stands alone or is in
a
DeWALT
18V product, it will operate as an 18V battery. When
the FLEXVOLTTM battery is in a 54V or a 108V (two 54V batteries)
product, it will operate as a 54Vbattery.
Transport Mode: When the cap is attached to the FLEXVOLTTM
battery, the battery is in transport mode. Keep the cap for
shipping.
When in Transport mode, strings
of cells are electrically
disconnected within the pack
resulting in 3 batteries with a
lower Watt hour (Wh) rating as compared to 1 battery with a
higher Watt hour rating. This increased quantity of 3 batteries
with the lower Watt hour rating can exempt the pack from
certain shipping regulations that are imposed upon the higher
Watt hour batteries.
Transport Wh rating
indicates 3x36 Wh,
meaning 3 batteries of
36 Watt hours each. The
Use Wh rating indicates
108 Watt hours (1 battery
implied).
Storage Recommendations
1. The best storage place is one that is cool and dry away
from direct sunlight and excess heat or cold. For optimum
battery performance and life, store battery packs at room
temperature when not inuse.
2. For long storage, it is recommended to store a fully charged
battery pack in a cool, dry place out of the charger for
optimalresults.
NOTE: Battery packs should not be stored completely
depleted of charge. The battery pack will need to be recharged
beforeuse.
Labels on Charger and Battery Pack
In addition to the pictographs used in this manual, the labels
on the charger and the battery pack may show the following
pictographs:
Read instruction manual beforeuse.
See Technical Data for chargingtime.
Do not probe with conductiveobjects.
Do not charge damaged batterypacks.
Do not expose to water.
Example of Use and Transport Label Marking
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Have defective cords replacedimmediately.
Charge only between 4 ˚C and 40 ˚C.
Only for indooruse.
Discard the battery pack with due care for
theenvironment.
Charge
DeWALT
battery packs only with designated
DeWALT
chargers. Charging battery packs other
than the designated
DeWALT
batteries with a
DeWALT
charger may make them burst or lead to
other dangeroussituations.
Do not incinerate the batterypack.
Use: Use without transportation cap, Wh rating
indicates 108 Wh (1 battery with 108 Wh).
Transport: Transport with built-in transport cap, Wh
rating indicates 3 x 36 Wh (3batteries of 36 Wh).
Battery Type
The DCS7485 operates on a 54 volt batterypack.
These battery packs may be used: DCB546. Refer to Technical
Data for moreinformation.
Package Contents
The package contains:
1 Partly assembled machine
1 Rip fence assembly
1 Mitre fence
1 Saw blade
1 Upper blade guard assembly
1 Throat plate
2 Blade wrenches
1 Dust extraction adapter
1 Battery charger (T2)
2 Li-Ion battery packs (T2)
1 Instruction manual
• Check for damage to the tool, parts or accessories which may
have occurred duringtransport.
• Take the time to thoroughly read and understand this manual
prior tooperation.
Markings on Tool
The following pictograms are shown on the tool:
Read instruction manual beforeuse.
Wear earprotection.
Wear eyeprotection.
Wear facemask.
Keep hands away from cutting area and theblade.
Carryingpoint.
Remove battery when changing blade, installing/
removing accessories and making adjustment/repairs.
Date Code Position (Fig. A)
The date code49, which also includes the year of manufacture,
is printed into thehousing.
Example:
2016 XX XX
Year of Manufacture
Description (Fig. A, D)
WARNING: Never modify the power tool or any part of it.
Damage or personal injury couldresult.
1 Table
2 Blade
3 Rip scale indicator
4 Fine adjust knob
5 Rail lock lever
6 Blade height adjustment
wheel
7 Bevel lock lever
8 ON/OFF assembly
9 Mounting holes
10 Mitre gauge
11 Blade guard assembly
12 Battery
13 Battery release button
14 Carry handle
15 Dust collection port
16 Guard dust collection port
17 Throat plate
18 Rip fence
19 Rip fence latch
20 Narrow ripping fence/
support extension
21 Blade wrenches (stored
position)
22 Push stick (stored position)
23 Riving knife (non thru
sawing) (Fig.D)
24 Mitre gauge storage
Intended Use
Your table saw has been designed for professional ripping,
cross-cutting, mitreing and bevelling with various materials as
wood analogous materials andplastic.
DO NOT use for cutting metal, cement board, ormasonry.
DO NOT use under wet conditions or in presence of flammable
liquids orgases.
These table saws are professional powertools.
DO NOT let children come into contact with the tool.
Supervision is required when inexperienced operators use
thistool.
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• Young children and the infirm. This appliance is not
intended for use by young children or infirm persons
withoutsupervision.
• This product is not intended for use by persons (including
children) suffering from diminished physical, sensory or
mental abilities; lack of experience, knowledge or skills
unless they are supervised by a person responsible for their
safety. Children should never be left alone with thisproduct.
ASSEMBLY AND ADJUSTMENTS
WARNING: To reduce the risk of serious personal
injury, turn tool off and disconnect battery pack
before making any adjustments or removing/
installing attachments or accessories. An accidental
start-up can causeinjury.
WARNING: Use only
DeWALT
battery packs andchargers.
Inserting and Removing the Battery Pack
from the Tool (Fig. B)
NOTE: Make sure your battery pack12 is fullycharged.
To Install the Battery Pack into the
Machine
1. Align the battery pack with the rails inside themachine.
2. Slide it into the machine until the battery pack is firmly
seated in the tool and ensure that you hear the lock snap
intoplace.
To Remove the Battery Pack from the
Machine
1. Press the release button13 and firmly pull the battery pack
out of themachine.
2. Insert battery pack into the charger as described in the
charger section of thismanual.
Fuel Gauge Battery Packs (Fig. B)
Some
DeWALT
battery packs include a fuel gauge which
consists of three green LED lights that indicate the level of
charge remaining in the batterypack.
To actuate the fuel gauge, press and hold the fuel gauge
button25. A combination of the three green LED lights will
illuminate designating the level of charge left. When the level
of charge in the battery is below the usable limit, the fuel gauge
will not illuminate and the battery will need to berecharged.
NOTE: The fuel gauge is only an indication of the charge left on
the battery pack. It does not indicate tool functionality and is
subject to variation based on product components, temperature
and end-userapplication.
Unpacking
• Remove the saw from the packaging materialcarefully.
• The machine is fully assembled except for the rip fence,
mitre gauge, dust adapter and blade guardassembly.
• Finalise the assembly following the instructions as
describedbelow.
Mounting the Saw Blade (Fig. A, C)
WARNING: To reduce the risk of injury, turn unit
off and disconnect machine from power source
before installing and removing accessories, before
adjusting or changing set-ups or when making
repairs. Be sure the trigger switch is in the OFF position.
An accidental start-up can causeinjury.
WARNING: The teeth of a new blade are very sharp and
can bedangerous.
WARNING: The saw blade MUST be replaced as described
in this section. ONLY use saw blades as specified under
Technical Data. We suggest DT99565. NEVER fit other
sawblades.
NOTE: This tool has blade installed fromfactory.
1. Raise the saw blade arbor to its maximum height by turning
the blade height adjustment wheel6 clockwise.
2. Remove the throat plate17. Refer to Mounting the
throatplate.
3. Using wrenches21, loosen and remove the arbor nut26
and clamp washer27 from the saw arbor by turning anti-
clockwise.
4. Place the saw blade on to the arbor28 making sure the
teeth of the blade2 point down at the front of the table.
Assemble the washers and arbor nut to the spindle and
tighten arbor nut26 as far as possible by hand, making
sure that the saw blade is against the inner washer and the
outer clamp washer27 is against the blade. Ensure the
largest diameter of the flange is against the blade. Ensure
the spindle and washers are free from dust anddebris.
5. To keep the spindle from rotating when tightening the
arbor nut, use the open end of the blade wrench21 to
secure thespindle.
6. Using the closed end of the blade wrench, tighten the arbor
nut26 by turning itclockwise.
7. Replace the throatplate.
WARNING: Always check the rip fence pointer and the
blade guard assembly after having changed theblade.
Mounting/Removing the Blade Guard
Assembly/Riving Knife (Fig. A, D)
WARNING: Use the guard assembly for all
throughcutting.
1. Raise the saw blade arbor to its maximumheight.
2. Loosen the riving knife lock knob29 (minimum of
threeturns).
3. To disengage riving knife lock pin, pull lock knob as
indicated by the black arrows on theknob.
4. While pulling the lock knob, lift the riving knife out of the
clamp. Then slide the blade guard assembly into the clamp
until it bottomsout.
NOTE: Do not install both blade guard assembly and riving
knife into the clamp at the sametime.
5. Release the lock knob to engage the lock pin. Give the blade
guard a slight pull upwards to ensure pin is engaged.
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6. Tighten the riving knife lockknob.
NOTE: Follow the same procedure for the riving knife.
WARNING: Before connecting the table saw to the power
source or operating the saw, always inspect the blade
guard assembly for proper alignment and clearance
with saw blade. Check alignment after each change of
bevelangle.
WARNING: To reduce the risk of serious personal injury,
DO NOT operate saw if blade assembly is not securley
clamped inplace.
When properly aligned, the riving knife23 will be in line with
the blade at both table top level, and at the top of the blade.
Using a straight edge, ensure that the blade2 is aligned with
the riving knife23. With power disconnected, operate the
blade tilt and height adjustments through the extremes of
travel and insure the blade guard assembly clears the blade in
alloperations.
WARNING: Correct mounting and alignment of the blade
guard assembly is essential to safeoperation!
Mounting the Throat Plate (Fig. E)
1. Align the throat plate17 as shown in figureE, and insert
the tabs on the back of the throat plate into the holes on the
back of the tableopening.
2. Turn the locking screw30 with a screw driver clockwise 90°
to lock the table insert inplace.
3. The throat plate includes four adjustment screws which
raise or lower the throat plate. When properly adjusted, the
front of the throat plate should be flush or slightly below the
surface of the table top and secured in place. The rear of the
throat plate should be flush or slightly above the tabletop.
WARNING: Never use the machine without the throat
plate. Immediately replace the throatplate when worn
ordamaged.
Removing the Throat Plate
1. Remove the throat plate17 by turning the locking
screw30 with a screw driver 90˚ anti-clockwise
2. Pull throat plate up and forward to expose the inside of the
saw. DO NOT operate the saw without the throatplate.
Fitting the Rip Fence (Fig. F)
The rip fence can be installed in two positions on the
right(Position 1 for 0mm to 510mm ripping, and Position 2
for 100mm to 610mm ripping.) and one position on the left of
your tablesaw.
1. Unlock the rip fence latches19.
2. Holding the fence at an angle, align the locator pins(front
and back)31 on the fence rails with the fence head
slots32.
3. Slide the head slots onto the pins and rotate the fence down
until it rests on therails.
4. Lock the fence in place by closing the front and back
latches19 onto therails.
Fixing to Workbench (Fig. A)
• The machine frame between the feet on each side is
provided with two holes9 which allow fixing on a
workbench. Use the holes diagonally.
• To improve the handling fix the machine on a piece of
plywood of min 15 mm thick.
When in use the plywood sheet can be clamped to the
workbench. This allows easier transportation of the machine, by
releasing the clamps.
ADJUSTMENTS
Blade Adjustment
Blade Alignment (Parallel to Mitre Slot)
(Fig. G)
WARNING: Cut Hazard. Check the blade at 0˚ and 45˚
to make sure blade does not hit the throat plate, causing
personalinjury.
If the blade appears to be out of alignment with the mitre slot
on the table top, it will require calibration for alignment. To
realign the blade and mitre slot, use the following procedure:
WARNING: To reduce the risk of injury, turn unit
off and disconnect machine from power source
before installing and removing accessories, before
adjusting or changing set-ups or when making
repairs. An accidental start-up can causeinjury.
1. Using a 5mm hex wrench, loosen rear pivot bracket
fasteners33, located on the underside of the table, just
enough to allow the bracket to move side-to-side.
2. Adjust the bracket until the blade is parallel to the mitre
gaugeslot.
3. Tighten the rear pivot bracket fasteners to 110–120
in-lbs(12.5–13.6 Nm).
Blade Height Adjustment (Fig. A)
The blade can be raised and lowered by turning the blade
height adjustment wheel6.
Make sure the top three teeth of the blade are just breaking
through the upper surface of the workpiece when sawing. This
will ensure that the maximum number of teeth are removing
material at any given time, thus giving optimumperformance.
Aligning Guard Assembly to Blade (Fig. H)
1. Remove the throat plate. Refer to Removing Throat Plate
underAssembly andAdjustments.
2. Raise the blade to full depth of cut and 0° bevelangle.
3. Locate the three small set screws33. These screws will be
used to adjust the riving knifeposition.
4. Lay a straight edge on the table against two blade tips. The
riving knife should not touch the straightedge.
5. If adjustment is needed, loosen the two larger lock
screws35.
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6. Use the small set screws33 to adjust the riving knife
position. Lay the straight edge on the opposite side of the
blade and repeat adjustments asneeded.
7. Lightly tighten the two larger lock screws35.
8. Place a square flat against the riving knife to verify the riving
knife is vertical and in-line with theblade.
9. If needed, use the set screws to bring the riving knife vertical
with thesquare.
10. Repeat step 4 to verify position of rivingknife. Repeat 5
thru9 ifnecessary.
11. Fully tighten the two larger lock screws35.
Parallel Adjustment (Fig. A, I, J)
For optimum performance, the blade must be parallel to the
rip fence. This adjustment has been made at the factory. To
re-adjust:
Position 1 Fence Alignment
1. Install the fence in position 1 and unlock the rail lock
lever5. Locate both locator pins31 that support the fence
on the front and rearrails.
2. Loosen the rear locator pin screw and adjust the allignment
of the fence in the groove until the fence face is parallel to
the blade. Make sure you measure from the fence face to
the front and back of the blade to ensurealignment.
3. Tighten the locator screw and repeat on the left side of
theblade.
4. Check rip scale pointer adjustment(Fig.J).
Position 2 Fence Alignment (Fig. I)
1. To align position 2 fence locator pins31, ensure
position 1 pins have been aligned, refer to Position 1
FenceAlignment.
2. Loosen the position 2 pins, then using the holes on the
blade wrench21 as a guide for positioning, align the
pins(Fig.I).
3. Tighten the locator pins(front and rear).
Adjusting the Rip Scale (Fig. J)
1. Unlock the rail lock lever5.
2. Set the blade at 0° bevel and move the fence in until it
touches theblade.
3. Lock the rail locklever.
4. Loosen the rip scale indicator screws36 and set the rip
scale indicator to read zero(O). Retighten the rip scale
indicator screws. The yellow rip scale(top) reads correctly
only when the fence is mounted on the right side of the
blade and is in position 1 (for 0mm to 510mm ripping) not
the 610mm rip position. The white scale(bottom) reads
correctly only when the fence is mounted on the right
side of the blade and in position 2 (for position100mm to
610mm ripping).
The rip scale reads correctly only when the fence is mounted to
the right of theblade.
Rail Lock Adjustment (Fig. J, K)
The rail lock has been factory-set. If you need to re-adjust,
proceed as follows:
1. Lock the rail lock lever5.
2. On the underside of the saw, loosen the jam nut37.
3. Tighten the hex rod38 until the spring on the locking
system is compressed creating the desired tension on the
rail lock lever. Retighten the jam nut against the hexrod.
4. Flip the saw over and check that the fence does not move
when the lock lever is engaged. If the fence is still loose,
tighten the springfurther.
Bevel Stop And Pointer Adjustment (Fig. L)
1. Raise the blade fully by rotating the blade height
adjustment wheel6 clockwise until itstops.
2. Unlock the bevel lock lever7 by pushing it up and to the
right. Loosen the bevel stop screw39.
3. Place a square flat against the table top and against the
blade between teeth. Ensure the bevel lock lever is in its
unlocked, or up, position.
4. Using the bevel lock lever, adjust the bevel angle until it is
flat against thesquare.
5. Tighten the bevel lock lever by pushing itdown.
6. Turn the bevel stop screw39 to rotate the cam until it
firmly contacts the bearing block. Tighten the bevel stop
screw.
7. Check the bevel angle scale. If the pointer does not read 0°,
loosen pointer screw40 and move the pointer so it reads
correctly. Retighten the pointerscrew.
8. Repeat at 45°, but do not adjustpointer.
Mitre Gauge Adjustment (Fig. A)
To adjust mitre gauge10 loosen knob, set to desired angle and
tightenknob.
Body and Hand Position
Proper positioning of your body and hands when operating the
table saw will make cutting easier, more accurate andsafer.
WARNING:
• Never place your hands near the cuttingarea.
• Place your hands no closer than 150mm from
theblade.
• Do not cross yourhands.
• Keep both feet firmly on the floor and maintain
properbalance.
Prior to Operation
WARNING:
• Install the appropriate saw blade. Do not use
excessively worn blades.The maximum rotation speed
of the tool must not exceed that of the sawblade.
• Do not attempt to cut excessively smallpieces.
• Allow the blade to cut freely. Do notforce.
• Allow the motor to reach full speed beforecutting.
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