Deye SUN-5K-SG04LP3-EU User manual

Deye ®
Hybrid Inverter
N 5K SG04LP3 EU
UN 6K SG04LP3 E
SUN 8K SG04LP3 EU
N 10K SG04LP3 E
N 12K SG04LP3 U3 tn CC U, (<2
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User Manual

Contents
1_ Safety introductions . . ...... ... ...... ... ...... ... ...... ... ...... ... ...... . . .. 01
2_ product instructions . . ...... ... ...... ... ...... ... ...... ... ...... ... ...... . . .. 01_04
2.1 Product Overview
2.2 Product Size
2.3 Product Features
2.4 Basic System Architecture
3. Installation ................................................................... .. O5_24
3.1 Parts list
3.2 Mounting instructions
3.3 Battery connection
3.4 Grid connection and backup load connection
3.5 PV Connection
3.6 CT Connection
3.6.1 Meter Connection
3.7 Earth Connection(mandatory)
3.8 WIPI Connection
3.9 Wiring System for Inverter
3.10 Wiring diagram
3.11 Typical application diagram of diesel generator
3.12 phase parallel connection diagram
4_ 0pERA‘|'|ON . .... ..... .... ..... .... ..... .... ... ...... ... ...... ... ...... ... ..... .. 25
4.1 Power ON/OPP
4.2 Operation and Display Panel
5_ LCD Dispiay icons . .... ..... .... ..... .... ..... .... ... ...... ... ...... ... ..... .. 2638
5.1 Main Screen
5.2 Solar Power Curve
5.3 Curve Page-Solar & Load & Grid
5.4 System Setup Menu
5.5 Basic Setup Menu
5.6 Battery Setup Menu
5.7 System Work Mode Setup Menu
5.8 Grid Setup Menu
5.9 Generator Port Use Setup Menu
5.10 Advanced Function Setup Menu
5.11 Device Info Setup Menu
6_ Mode . ... ...... ... ...... ... ...... ... ...... ... ...... ... ...... ... ...... ... ...... ... .. 38_39
7_ Limitation of Liabiiity .... ... ...... ... ...... ... ...... ... ...... ... ...... ... .. 39_43
8_ Datasheet .... ... ...... ... ...... ... ...... ... ...... ... ...... ... ...... ... ...... ... .. 44_45
9_ Appendix | .... ... ...... ... ...... ... ...... ... ...... ... ...... ... ...... ... ...... .. 46_47
Appendix .... ... ...... ... ...... ... ...... ... ...... ... ...... ... ...... ... ...... ..

About This Manual
The manual mainly describes the product information, guidelines for installation, operation and
maintenance. The manual cannot include complete information about the photovoltaic (PV)
system.
How to Use This Manual
Read the manual and other related documents before performing any operation on the inverter.
Documents must be stored carefully and be available at all times.
Contents may be periodically updated or revised due to product development. The information
in this manual is subject to change without notice. The latest manual can be acquired via
[email protected]
1. Safety Introductions
- This chapter contains important safety and operating instructions. Read and keep this manual
for future reference.
- Before using the inverter, please read the instructions and warning signs of the battery and
corresponding sections in the instruction manual.
- Do not disassemble the inverter. If you need maintenance or repair, take it to a professional
service center.
- Improper reassembly may result in electric shock or fire.
-To reduce risk of electric shock, disconnect all wires before attempting any maintenance or
cleaning. Turning off the unit will not reduce this risk.
- Caution: Only qualified personnel can install this device with battery.
- Never charge a frozen battery.
- For optimum operation of this inverter, please follow required specification to select appropriate
cable size. It is very important to correctly operate this inverter.
- Be very cautious when working with metal tools on or around batteries. Dropping a tool may
cause a spark or short circuit in batteries or other electrical parts, even cause an explosion.
- Please strictly follow installation procedure when you want to disconnect AC or DC terminals.
Please refer to "Installation" section of this manual for the details.
- Grounding instructions - this inverter should be connected to a permanent grounded wiring
system. Be sure to comply with local requirements and regulation to install this inverter.
- Never cause AC output and DC input short circuited. Do not connect to the mains when DC
input short circuits.
2. Product Introduction
This is a multifunctional inverter, combining functions of inverter, solar charger and battery
charger to offer uninterruptible power support with portable size. Its comprehensive LCD display
offers user configurable and easy accessible button operation such as battery charging, AC/solar
charging, and acceptable input voltage based on different applications.

2.1 Product Overview
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: Function buttons 9: Function port 15: Generator input
: Power on/off button 10: ModeBUS port 16: WiFi Interface
: Parallel port 12: PV input with two MPPT
* for some hardware versions, the circuit breaker of Grid is not existed
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: Inverter indicators 7: Meter-485 port 13: *Circuit breaker ofGrid
: LCD display 8: Battery input connectors 14: Load

2.2 Product Size
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2.3 Product Features
- 230V/4OOV Three phase Pure sine wave inverter.
- Self-consumption and feed-in to the grid.
- Auto restart while AC is recovering.
- Programmable supply priority for battery or grid.
- Programmable multiple operation modes: On grid, off grid and UPS.
- Configurable battery charging current/voltage based on applications by LCD setting.
- Configurable AC/Solar/Generator Charger priority by LCD setting.
- Compatible with mains voltage or generator power.
- Overload/over temperature/short circuit protection.
- Smart battery charger design for optimized battery performance
- With limit function, prevent excess power overflow to the grid.
- Supporting WIFI monitoring and build-in 2 strings for 1 MPP tracker, 1 string for 1 MPP tracker.
- Smart settable three stages MPPT charging for optimized battery performance.
- Time of use function.
- Smart Load Function.
2.4 Basic System Architecture
The following illustration shows basic application of this inverter.
It also includes following devices to have a Complete running system.
- Generator or Utility
- PV modules
Consult with your system integrator for other possible system architectures depending on your
requirements.
This inverter can power all kinds of appliances in home or office environment, including motor
type appliances such as refrigerator and air conditioner.
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3. Installation
3.1 Parts List
Check the equipment before installation. Please make sure nothing is damaged in the package
You should have received the items in the following package:
Hybrid inverter
x1
D 0
D D
Wall mounting bracket x1
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Stainless steel anti-collision
bolt M8x8O
x4
Parallel communication
cable x1
L-type Hexagon wrench
x1
Battery temperature sensor
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User
manual
User manual x1
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3.2 Mounting instructions
Installation Precaution
This Hybrid inverter is designed for outdoor use(lP65), Please make sure the installation site
meets below conditions:
- Not in direct sunlight
- Not in areas where highly flammable materials are stored.
- Not in potential explosive areas.
- Not in the cool air directly.
- Not near the television Antenna or antenna cable.
- Not higher than altitude of about 2000 meters above sea level.
- Not in environment of precipitation or humidity(>95%)
Please AVOID direct sunlight, rain exposure, snow laying up during installation and
operation. Before connecting all wires, please take off the metal cover by removing
screws as shown below:
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Considering the following points before selecting where to install:
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- Please select a vertical wall with load-bearing capacity for installation, suitable for installation
on concrete or other non-flammable surfaces,installation is shown below.
- Install this inverter at eye level in order to allow the LCD display to be read at all times.
- The ambient temperature is recommeded to be between -40~60“C to ensure optimal operation.
- Be sure to keep other objects and surfaces as shown in the diagram to guarantee sufficient
heat dissipation and have enough space for removing wires.

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For proper air circulation to dissipate heat, allow a clearance of approx. 50cm to the side and
approx. 50cm above and below the unit. And 100cm to the front.
Mounting the inverter
Remember that this inverter is heavy! Please be careful when lifting out from the package.
Choose the recommend drill head(as shown in below pic) to drill 4 holes on the wall,
82-90mm deep.
1. Use a proper hammer to fit the expansion bolt into the holes.
2. Carry the inverter and holding it, make sure the hanger aim at the expansion bolt,fix the
inverter on the wall.
3. Fasten the screw head of the expansion bolt to finish the mounting.
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3.3 Battery connection
For safe operation and compliance, a separate DC over-current protector or disconnect device is
required between the battery and the inverter. In some applications, switching devices may not
be required but over-current protectors are still required. Refer to the typical amperage in the
table below for the required fuse or circuit breaker size.
5Kw ZAWG 35 24.5Nm
6/8Kw 1AWG 50 24.5Nm
Model Wire Size Cablelmm ‘ ) Torque vaIue(max)
10/12Kw 1/OAWG 50 24.5Nm
Chart 3-2 Cable size
-08-

. All wiring must be performed by a professional person.
Connecting the battery with a suitable cable is important for safe and efficient
L operation of the system. To reduce the risk of injury, refer to Chart 3-2 for
recommended cables.
Please follow below steps to implement battery connection:
1. Please choose a suitable battery cable with correct connector which can well fit into the
battery terminals.
2. Use a suitable screwdriver to unscrew the bolts and fit the battery connectors in, then
fasten the bolt by the screwdriver, make sure the bolts are tightened with torque of
24.5 N.M in clockwise direction.
3. Make sure polarity at both the battery and inverter is correctly connected.
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For 5-12KW model, battery connector screw size: M10
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DC Battery Input 2/1AWG Wire Size
4. In case of children touch or insects go into the inverter, Please make sure the inverter
connector is fasten to waterproof position by twist it clockwise.
L Installation must be performed with care.
Before making the final DC connection or closing DC breaker/disconnect, be sure
positive(+) must be connect to positive(+) and negative(-) must be connected to
negative(-). Reverse polarity connection on battery will damage the inverter.

3.3.2 Function port definition
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CT-L2 (5,6): current transformer (CT2) for"zero
export to CT"mode clamps on L2 when
in three phase system.
CT-L3 (7,8): current transformer (CT3) for"zero export to CT”mode clamps on L3 when in
three phase system.
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G-start (1,2): dry contact signal for startup the diesel generator.
When the "GEN signal" is active, the open contact Con i i
(GS) will switch on (no voltage output). relay
G-valve (3,4): Dry contact output. When the inverter
is in off-grid mode and the ”signal island mode" is
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Grid—Ry 6'6): reserved’ GS (diesel Yenerator startu si Ynal)
RSD (7,8): When battery is connected and the 2’ P S
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3.3.3 Temperature sensor connection for lead-acid battery
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3.4 Grid connection and backup load connection
Before connecting to grid, please install a separate AC breaker between inverter and grid. Also,
it is recommended that installs an AC breaker between backup load and inverter.This will ensure
the inverter can be securely disconnected during maintenance and fully protected from over
current.The recommended of AC breaker for the load port is 20A for 8kw, 32A for 10kw and
32A for 12KW. The recommended of AC breaker for the grid port is 63A for 8kw, 63A for 10kw
and 63A for 12KW.
-There are three terminal blocks with "Grid" "Load"and "GEN" markings. Please do not misconnect
in ut and output connectors.
. All wiring must be performed by a qualified personneI.lt is very important for
as below.
system safety and efficient operation to use appropriate cable for AC input
connection. To reduce risk of injury, please use the proper recommended cable
backup load connection
Model i Wire Size i CubIe(mm‘ ) Torque vaIue(mux)
5/6/8/10/12KW | 10/awe | 4
1.2Nm
Grid connection
Model i Wire Size i CubIe(mm' ) Torque vaIue(max)
5/6/8/10/12KW | 10AWG | s 1.2Nm
Chart 3-3 Recommended Size for AC wires
Please follow below steps to implement Grid, load and Gen port connection:
1. Before making Grid, load and Gen port connection, be sure to turn off AC breaker or
disconnector first.
2. Remove insulation sleeve 10mm length, unscrew the bolts, insert the wires according to
polarities indicated on the terminal block and tighten the terminal screws. Make sure the
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. Be sure that AC power source is disconnected before attempting to wire it to the
unit.
3. Then, insert AC output wires according to polarities indicated on the terminal block and tighten
terminal. Be sure to connect corresponding N wires and PE wires to related terminals as well.
4. Make sure the wires are securely connected.
5. Appliances such as air conditioner are required at least 2-3 minutes to restart because it is
required to have enough time to balance refrigerant gas inside of circuit. If a power shortage
occurs and recovers in short time, it will cause damage to your connected appliances. To
prevent this kind of damage, please check manufacturer of air conditioner if it is equipped with
time-delay function before installation. Otherwise, this inverter will trigger overload fault and
cut off output to protect your appliance but sometimes it still causes internal damage to the air
conditioner
3.5 PV Connection
Before connecting to PV modules, please install a separately DC circuit breaker between
inverter and PV modules. It is very important for system safety and efficient operation to
use appropriate cable for PV module connection. To reduce risk of injury, please use the
proper recommended cable size as below.
Model Wire Size I CabIe(mm’ )
5/6/8/10/12KW 12AWG i 4
Chart 3-4 Cable size
leakage to the inverter. For example, grounded PV modules will cause current
leakage to the inverter. When using PV modules, please ensure the PV+ & PV-
of solar panel is not connected to the system ground bar.
‘ It is requested to use Pvjunction box with surge protection. Otherwise, it will
cause damage on inverter when lightning occurs on PV modules.
. To avoid any malfunction, do not connect any PV modules with possible current
_

3.5.1 PV Module Selection:
When selecting proper PV modules, please be sure to consider below parameters:
1) Open circuit Voltage (Voc) of PV modules not exceeds max. PV array open circuit voltage of
inverter.
2) Open circuit Voltage (Voc) of PV modules should be higher than min. start voltage.
3) The PV modules used to connected to this inverter shall be Class A rating certified according
to IEC 61730.
InverterModeI 5i(w i 5i(w i 8KW i 10KW i 12KW
PV Input Voltage 550V (16OV”8OOV)
PV Array MPPT Voltage Range 200V-650V
No. of MPP Trackers 2
No. of Strings per MPP Tracker 1+1 I 1+1 I 1+1 l 2+1 I 2+1
Chart 3-5
3.5.2 PV Module Wire Connection:
1. Switch the Grid Supply Main Switch(AC)OFF.
2. Switch the DC lsolator OFF.
3. Assemble PV input connector to the inverter.
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Safety Hint:
When using PV modules, please ensure the PV+ & PV- of solar panel is not
connected to the system ground bar.
Safety Hint:
Before connection, please make sure the polarity of the output voltage of PV
array matches the "DC+” and "DC-" symbols.
Safety Hint:
Before connecting inverter, please make sure the PV array open circuit voltage is
within the 1000V of the inverter.
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Pic 5.1 DC+ male connector Pic 5.2 DC- female connector
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Safety Hint:
Please use approved DC cable for PV system.
Cross section (mmz)
Range | Recommended value
Cable type
Industry generic PV cable 4.0”6.0
(model: PV1-F) (12~10AWG) 4'°(12AWGI
Chart 3-6
The steps to assemble the DC connectors are listed as follows:
a) Strip off the DC wire about 7mm, disassemble the connector cap nut (see picture 5.3).
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b) Crimping metal terminals with crimping pliers as shown in picture 5.4.
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c) Insert the contact pin to the top part of the connector and screw up the cap nut to the top
part of the connector. (as shown in picture 5.5).
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Pic 3.5 connector with cap nut screwed on
d) Finally insert the DC connector into the positive and negative input of the inverter, shown as
picture 5.6
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Warning:
Sunlight shines on the panel will generate voltage, high voltage in series may
cause danger to life. Therefore, before connecting the DC input line, the solar
panel needs to be blocked by the opaque material and the DC switch should
be ‘OFF’, otherwise, the high voltage of the inverter may lead to life-
threatening conditions.
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Warning:
Please use its own DC power connector from the inverter accessories. Do not
interconnect the connectors of different manufacturers.Max. DC input current
should be 20A. if exceeds, it may damage the inverter and it is not covered by
Deye warranty.

3.6 CT Connection
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3.6.1 Meter Connection
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