Dialight HLDxx4KN-10YR Manual

Installation and Maintenance Manual
SafeSite®Series LED High Bay
Document No: 9100-127-1835-99 Rev C
August 2015
HLDxx4KN-10YR

Document No: 9100-127-1835-99 Rev C
Page 2 of 5 1501 Route 34 South, Farmingdale, NJ 07727
Tel: [phone] Fax: [phone] www.dialight.com
1: Introduction
The High Bay light fixture series is designed for illumination of industrial locations. These fixtures use the
latest in solid state lighting technology for long life, low maintenance, and high efficiency.
The unique optical design focuses light downward to where it is needed, giving improved efficiency over a
conventional HID luminaire.
An internal power-factor-corrected switch-mode supply allows it to be used from any nominal 100V-277V,
50/60Hz AC supply.
This equipment is suitable for use in non-hazardous locations and the following hazardous locations:
CLASS I DIV 2 GROUPS A, B, C, D
CLASS II DIV 2 GROUPS F, G
2: Installation
Warning:
To avoid the risk of fire, explosion, or electric shock, this product should be installed, inspected, and
maintained by a qualified electrician only, in accordance with all applicable electrical codes.
To avoid electric shock:
Be certain electrical power is OFF before and during installation and maintenance.
Luminaire must be connected to a wiring system with an equipment-grounding conductor.
To avoid explosion:
Make sure the supply voltage is the same as the rated luminaire voltage.
Do not install where the marked operating temperatures exceed the ignition temperature of the
hazardous atmosphere.
Do not operate in ambient temperatures above those indicated on the luminaire nameplate.
Recommended mounting height: 40+ feet
Pendent Mount Installation Steps:
For maximum long term reliability and light output, the light must be installed in free air.
oThe fixture design incorporates an over-temperature control circuit that reduces input
power should internal temperatures reach a maximum level. As a result, light output and
input power may be reduced above 45°C ambient temperature.
The fixture is threaded for 3/4” NPT in order to be assembled to conduit.
oCalculate and measure required conduit length.
oFeed the power cable through the conduit and into the junction box (18” minimum cable
length exiting the fixture is provided).
oAttach the fixture to the conduit (using Teflon tape or pipe sealant).
oInsert 1/4-20 set screw in order to prevent rotation of the fixture on the conduit.

Document No: 9100-127-1835-99 Rev C
Page 3 of 5 1501 Route 34 South, Farmingdale, NJ 07727
Tel: [phone] Fax: [phone] www.dialight.com
Connect power cable conductors as follows:
oGreen wire connects to Safety Ground.
oWhite wire connects to Neutral
oBlack wire connects to Live
oWhen using 208V (two 120V phases) connect the black wire to one phase and the white
wire to the other phase.
Since the light fixture does not have an internal fuse on the white wire (as it is
normally the neutral), a fuse may be connected in series with the white wire if
required.
Restore power and verify operation.
Interfacing to an Occupancy Sensor:
This light fixture is ideally suited for control by an occupancy sensor in order to maximize energy savings
based on its instant-on behavior and low power consumption. Instructions for connecting the fixture to an
occupancy sensor are listed below.
WARNING: TO BE INSTALLED AND/OR USED IN ACCORDANCE WITH APPROPRIATE ELECTRICAL
CODES AND REGULATIONS.
WARNING: CONTROLLING A LOAD IN EXCESS OF THE SPECIFIED RATINGS OF THE
OCCUPANCY SENSOR COULD DAMAGE THE UNIT AND POSE RISK OF FIRE, ELECTRIC SHOCK,
PERSONAL INJURY, OR DEATH. CHECK LOAD RATINGS TO DETERMINE THE UNIT’S SUITABILITY
FOR YOUR APPLICATION.
WARNING: TO AVOID FIRE, SHOCK OR DEATH, TURN OFF POWER AT CIRCUIT BREAKER
OR FUSE AND TEST THAT THE POWER IS OFF BEFORE WIRING.
Install occupancy sensor as per sensor instructions to provide desired coverage of area.
Connect luminaire wires per wiring diagram as follows: Black lead to load of the occupancy
sensor, White lead to the line (neutral), Green lead to earth ground. Multiple fixtures may be
connected to a sensor, as long as the rated load of the sensor is not exceeded.
Restore power at circuit breaker or fuse.
Verify operation of system. If the light will not turn on, check the operation of the fixture and
sensor individually, and check that the wiring is done correctly. If the light will not turn off, or it
turns off and on quickly, see the sensor’s installation instructions for further guidance.

Document No: 9100-127-1835-99 Rev C
Page 4 of 5 1501 Route 34 South, Farmingdale, NJ 07727
Tel: [phone] Fax: [phone] www.dialight.com
3: Maintenance
Warning: EXPLOSION HAZARD. Do not disconnect equipment unless power has been switched off or the
area is known to be non-hazardous.
Avertissement: RISQUE D'EXPLOSION. Avant de deconnecter l'equipement, couper le courant ou
s’assurer que l’emplacement est designe non dangereux.
Warning: No user serviceable parts inside of fixture. Consult the manufacturer.
Disconnect power to the light and allow the unit to cool down before performing maintenance.
Perform visual, mechanical and electrical inspections on a regular basis. We recommend routine checks to
be made on a yearly basis. Frequency of use and environment should determine this. It is recommended to
follow an Electrical Preventive Maintenance Program as described in NFPA 70B: Recommended Practice
for Electrical Equipment.
The lens should be cleaned periodically as needed to ensure continued photometric performance. Clean the
lens with a damp, non-abrasive, lint-free cloth. If not sufficient, use mild soap or a liquid cleaner. Do not use
an abrasive, strong alkaline or acid cleaner as damage may occur.
Inspect the cooling fins on the luminaire to ensure that they are free of any obstructions or contamination
(i.e. excessive dust build-up). Clean with a non-abrasive cloth if needed.

Document No: 9100-127-1835-99 Rev C
Page 5 of 5 1501 Route 34 South, Farmingdale, NJ 07727
Tel: [phone] Fax: [phone] www.dialight.com
4: Specifications
Nominal AC Supply
100-277VAC, 50-60Hz single phase
Power consumption
270W nominal
Operating temperature range
-40°F to +149°F [-40°C to +65°C]
Ingress Protection
IP66
Power factor
>0.9
ATHD
<15%
Dimensions (Height x Diameter)
14.5” x 16” [36.8cm x 40.6cm]
Weight
32lbs [14.5 kg]
DIMENSIONS ARE FOR REFERENCE ONLY.
All statements, technical information and recommendations contained herein are based on information and tests we
believe to be reliable. The accuracy or completeness thereof is not guaranteed. In accordance with Dialight
Corporation “Terms and Conditions of Sale”, and since conditions of use are outside our control, the purchaser
should determine the suitability of the product for his intended use and assumes all risk and liability whatsoever in
connection therewith.