Diamond Audio Technology D5 300.2 Quick start guide

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THISDRAWINGCONTAINSINFORMATIONPROPRIETARYTODIAMONDAUDIOTECHNOLOGY,INC.
ANYREPRODUCTION,DISCLOSURE,ORUSEOFTHISDRAWINGISEXPRESSLYPROHIBITED
EXCEPTUPONEXPLICITWRITTENPERMISSIONBYDIAMONDAUDIOTECHNOLOGY,INC.
TITLE
SIZE
DATE
FILE USA
SantaMonica,CA90404
3030PennsylvaniaAve.
C:\DON\D5\3002\REVC\D53002 Project RevC.sch
APPLICATION
NEXTASSY USEDON BDRAWINGNO. DRAWN
SHEET
REV
D5300.2AMPLIFIERMAINBOARDASSY.
8/21/2003
Cannot open file
F:\EDA\Projects\D5\D56002\DATTIT
LE.wmf
400-6716 C
1of 4
Schwitalla11:47:31AM
D5AMPLIFIERPARTSSPECS.
ALL¼WattResistors
2%metalfilm
ALL1WattResistors
5%metaloxide
0.1OHM2WATTResistorsshallbewirewound
Allother2WattResistorsaremetaloxide
ALLCAPICATORSabove470uFshallbeLOWE.S.R.105degrees.
3300uFCaps.Aresnapintype
POLYCAPSaredippedmylar100volt
2SC5200AND2SA1493areTOSHIBA
TL494isTEXASINSTRUMENTS
DG405isSILICONIX
L1and T1asperDIAMONDAUDIOdrawing
POWERandSPEAKERpinsasperdrawing
NOTES:
1. PowerGroundandSignalGroundMUSTareSINGLEPOINTGROUNDEDattheSTORAGECAPACITORS.
2. PCBcopperthicknessshallbeaminimumof 2Ounce/in**2.
3. MinmumPad/Viasizeis0.050"Diameter.
4. Minimumholesizeis0.025"Diameter.
5. MinimumSignalTracewidthis0.015".
6. MinimumPowerTracewidthis0.250"(forOutputand+/-Rails)
7. Mountingpadsfor0.100"centerthroughholecomponents,1/4WResistors,andsmallCapacitorsshallbeaMinimumof0.075"X0.075" (preferedpadis0.075"X0.100"OVALorlargeridspace
permits).
8. AllPCBsandSchematicstobeinPROTELformatONLY. (www.protel.com)
9. HeatsinkallTO-220 orlargerICsunlessmountingiscalledoutasFREEAIR.
10. PCBandSchematicLibrariesaretobesuppliedaspartofthedeliverables.
11. Sikscreenshallbe WHITEnon-conductivewithaminimumTextsizeof0.040"Height.
CONTACTS:
MarkBusier
[phone]
[email protected]
JSchwitalla
[phone]X17
[phone]Mobile
[email protected]
TAIL
OC
MUTE
D53002 Supply
D53002SupplyRevC.SCH
CH1PWRIN
CH2PWRIN
MUTE
D53002Preamp
D53002PreampRevC.SCH
CH1PWRIN
TAIL
CH1OUT+
CH2PWRIN
CH2OUT+
CH1OUT-
CH2OUT-
OC
D53002Amp
D53002AmpRevC.SCH
D5300.2AMPLIFIERSYSTEMINTERCONNECTION
UPDATES:
1. COMPONENTSADDED:
C97-C104
2.VALUECHANGES:
R120,R122,C8,C13
3.IINCORPORATEDECO:
ChangeR89 from12Kto8.2K
ChangeR126,R127,from150ohmsto100ohms

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D D
C C
B B
A A
THISDRAWINGCONTAINSINFORMATIONPROPRIETARYTODIAMONDAUDIOTECHNOLOGY,INC.
ANYREPRODUCTION,DISCLOSURE,ORUSEOFTHISDRAWINGISEXPRESSLYPROHIBITED
EXCEPTUPONEXPLICITWRITTENPERMISSIONBYDIAMONDAUDIOTECHNOLOGY,INC.
TITLE
SIZE
DATE
FILE USA
SantaMonica,CA90404
3030PennsylvaniaAve.
C:\DON\D5\3002\REVC\D53002 Supply RevC.sch
APPLICATION
NEXTASSY USEDON BDRAWINGNO. DRAWN
SHEET
REV
D5300.2AMPLIFIERMAINBOARDASSY.
8/21/2003
Cannot open file
G:\CLIENT\Projects\DATForms\DAT
TITLE.wmf
400-6716 C
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Schwitalla11:47:31AM
3300uF/25V
C43
MPSA06
Q2
10.0
R70
MPSA56
Q19
10.0 R75
1IN+
1
1IN-
2
FEEDBACK
3
DTC
4
CT
5
RT
6
GND
7
C1
8E1 9
E2 10
C2 11
VCC 12
OUT CTRL 13
REF 14
2IN- 15
2IN+ 16
TL494N
U5
12
3
CON3SIP
P1
36
45
18
27
12
11
10
9
TRANSFORMER5/5/13
T1
Comment: IRF1405
Q36
10.0 R74
Comment:IRF1405
Q35
10.0 R73
Comment: IRF1405
Q34
10.0 R72
Comment: IRF1405
Q33
10.0 R71
Comment:IRF1405
Q32
150 R124
MPSA06
Q3
10.0
R78
MPSA56
Q21
10.0 R83
Comment: IRF1405
Q41
10.0 R82
Comment:IRF1405
Q40
10.0 R81
Comment: IRF1405
Q39
10.0 R80
Comment: IRF1405
Q38
10.0 R79
Comment:IRF1405
Q37
150 R125
3300uF/25V
C42
2200uF/25V
C41
100/1W
R76
.001uF
C95
1.00K
R69
.01uF
C99
1.00K
R10
1.00K
R68
.01uF
C98
1.00K
R7
10.0
R67
10uF/25V
C5
10.0
R77
TIP41C
Q31
TIP42C
Q45
1N4744A
D10
100uF/63V
C21
100uF/63V
C22
22 / 1W
R86
2.21K
R93
2.21K
R95
22 / 1W
R87
1N4744A
D11
10uF/25V
C7
10uF/25V
C12
30A
F1
B+
CGND
REMOTE
1.00K
R1 MPSA06
Q1 MPSA56
Q18
1.00K
R3
1.00K R2
10uF/25V
C1
1.00K
R4
10uF/25V
C2
1000uF/50V
C45
0.1uF/Z5U
C103
0.1uF/Z5U
C104
4N36
U1
4N36
U2
SEC1
SEC2
MUR-160
D2
MUR-160
D3
0.047uFPoly
C96
1N4750A
D1
1.00K
R6 SEC1
SEC2
B+
B+ 100K
R53
1.00K
R5
TIP41C
Q30
270/1/4W
R34
270/1/4W
R33
100
R35
10uF/25V
C4
10uF/25V
C3
1.00K
R12
1N4732A
D12
10uF/25V
C10
TAIL
220uF/25V
C55
LED D14
1.21K
R128 1.00K
R104
4148
D15
SEC3
SEC4
100/1W
R66
.001uF
C97
100uF/63V
C17
100uF/63V
C18
SEC3
SEC4
MUR-160
D4
MUR-160
D5
MUR-160
D6
MUR-160
D7
1000uF/50V
C47
1000uF/50V
C49
1000uF/50V
C44
1000uF/50V
C46
1000uF/50V
C48
22/1W
R84
22/1W
R85
10uF/50V
C23
10uF/50V
C24
100
R36
100
R37
10uF/25V
C8
10uF/25V
C13
100K
R102
8200pF Poly
C100
2.21K
R91
1.00K
R11
0.1uFPoly
C102
HEATSINKMNT
THERMISTOR
R101
4.82K
R89
2.21K
R88
0.1uFPoly
C101
2.21K
R90
10uF/25VC6
100K
R55
100
R38
1.00K
R9
100uF/25V
C54
OC
100K
R56 1.00K R8
1N4003
D13
100K
R54
10uF/25V
C9
10uF/25V
C14
FEP16DT
D8
FEN16DT
D9
INDUCTOR8T3WIRE
L1
30A
F2
IN
2GND
1
OUT 3
7905T
U6
IN
1
GND
2OUT 3
7805T
U4
MPSA56
Q20 1.0K
R103
CHASSIS GND POWERGND
2.21K
R92
100uF/63V
C19
100uF/63V
C20
FREEAIR
VERTMNT
+RAIL
+15
+AUX
-RAIL
-15
-AUX
+5
+RAIL
-RAIL
+AUX
+RAIL
-RAIL
4N36
U3
100K
R57
1.00K
R13
SWB+
SWB+
J109
Q42
-15
100K
R58
2.21K
R94
10uF/25V
C11
100K
R59
-15
MUTE
CONNECTPOWERAND
SIGNALGROUNDS
1uF/25V
C106

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D D
C C
B B
A A
THIS DRAWING CONTAINS INFORMATION PROPRIETARY TO DIAMOND AUDIO TECHNOLOGY, INC.
ANY REPRODUCTION, DISCLOSURE, OR USE OF THIS DRAWING IS EXPRESSLY PROHIBITED
EXCEPT UPON EXPLICIT WRITTEN PERMISSION BY DIAMOND AUDIO TECHNOLOGY, INC.
TITLE
SIZE
DATE
FILE USA
SantaMonica, CA 90404
3030Pennsylvania Ave.
C:\DON\D5\3002\REVC\D53002PreampRevC.schAPPLICATION
NEXTASSY USEDON CDRAWING NO. DRAWN
SHEET
REV
D5300.2AMPLIFIERMAINBOARDASSY.
8/21/2003
Cannotopen file DATTITLE.WMF
400-6716 C
3of 4
Busier11:47:31 AM
3
21
84
NE5532N
U7A
3
21
84
NE5532N
U12A
5
67
NE5532N
U10B
5
67
NE5532N
U7B
5
67
NE5532N
U14B
10uF/25V
C56
3
1
5
6
4
RCAX4
J1
G
1
D
2S3
J109
Q43
G
1
D
2S3
J109
Q44
10uF/25V
C58
10uF/25V
C59 CH1PWRIN
CH2PWRIN
1.00K
R14
2.74K
R148
100K
R62
33.2
R146
1.00K
R17
100K
R60
1.00K
R22 10.0K
R115
10.0K
R114
10.0K
R110
10.0K
R111
2.21K
R98
10
R156
1.00K
R18
NOINSERT
R155
20.0K
R151 20.0K
R152 2.21K
R97
5
67
NE5532N
U13B 3
21
84
NE5532N
U14A
10.0K
R116 1.00K
R23
475
R142
100
R39
10.0K
R117
10uF/25V
C60
20.0K
R150
5
67
NE5532N
U12B
511
R137
10.0K
R113
100K
R65 475
R143
0.033uF Poly
C74
0.1uF Poly
C34
0.1uF Poly
C37
0.1uF Poly
C36
3
21
84
NE5532N
U13A
511
R138
0.033uF Poly
C75
0.1uF Poly
C35
0.1uF Poly
C39
0.1uF Poly
C38
0.1uF/Z5U
C52
0.1uF/Z5U
C53
DISTRIBUTECAPS NEAR POWER PINS OF OP AMPS
100pF/NPO
C62
100pF/NPO
C64
5
67
NE5532N
U11B
3
21
84
NE5532N
U11A
10uF/25V
C57
1.00K
R21
2.74K
R149
100K
R64
33.2
R147
1.00K
R19
100K
R63
20.0K
R153
100pF/NPO
C67
100pF/NPO
C65
100pF/NPO
C68
0.1uF Poly
C40
0.047uF Poly
C16
LIN
RIN
LOUT
ROUT
33pF/NPO
C77
NOINSERT
C76
3
2
1
84
NE5532N
U15A
10.0K
R112
1.00K
R24
1.00K
R20
100pF/NPO
C66
100
R40
10.0K
R119
10uF/25V
C61
5
6
7
NE5532N
U15B
10.0K
R118
1.00K
R26
1.00K
R25
100pF/NPO
C69
3
21
84
NE5532N
U8A
1.00K
R15 10.0K
R108
10.0K
R107
10.0K
R106
5
67
NE5532N
U9B 3
21
84
NE5532N
U10A
10.0K
R109 1.00K
R16
475
R140
5
67
NE5532N
U8B
511
R135
10.0K
R105
100K
R61 475
R141
0.033uF Poly
C72
0.1uF Poly
C27
0.1uF Poly
C29
0.1uF Poly
C28
3
21
84
NE5532N
U9A
511
R136
0.033uF Poly
C73
0.1uF Poly
C30
0.1uF Poly
C32
0.1uF Poly
C31
100pF/NPO
C63
0.1uF Poly
C33
0.047uF Poly
C15
+15
-15
+15
-15
+15
-15
+15
-15
GAIN BYPASS
SW3A
GAIN BYPASS
SW3B
M
S
M
S
MONO/ST
SW4A
MONO
MONO/ST
SW4B
MONO
AUX SELECT
SW6B
PASS EQ
HI PASS
SW1B
OFF
ON
AUX SELECT
SW6A
PASS EQ
HI PASS
SW1A
OFF
ON
LO PASS
SW2B
OFF ON
ST
ST
LO PASS
SW2A
OFF ON
DG405
U16A
DG405
U16D
DG405
U16B
IN2
10
V+
11
VL
12 GND 13
V- 14
IN1 15
DG405
U16E
DG405
U16C
+15 -15
+5
SUBSONIC/HPF
SW5B
SUBSONIC/HPF
SW5A
2.21K
R96
+5
HPF
SUBSONIC
HPF
SUBSONIC
ALLSWITCHESSHOWNINTHEOUT(EXTENDED)POSITION
MUTE
50KCX4
R144A 50KCX4 R144B
50KCX4
R144C 50KCX4 R144D
Q 9mm 5KB
R154A
GAIN 9mm 10KA
R145B
GAIN 9mm 10KA
R145A
50KCX4A
R139A 50KCX4A R139B
50KCX4A
R139C 50KCX4A R139D
+15
-15
+15
-15
+15
-15
+15
-15
+15
-15
+15
-15
Q 9mm 5KB
R154B
ROUTE DIRECTLY
TO SUPPLY CAPS
0.1uF/Z5U
C94
10uF/25V
C50
10uF/25V
C51

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D D
C C
B B
A A
THISDRAWINGCONTAINSINFORMATIONPROPRIETARYTODIAMONDAUDIOTECHNOLOGY,INC.
ANYREPRODUCTION,DISCLOSURE,ORUSEOFTHISDRAWINGISEXPRESSLYPROHIBITED
EXCEPTUPONEXPLICITWRITTENPERMISSIONBYDIAMONDAUDIOTECHNOLOGY,INC.
TITLE
SIZE
DATE
FILE USA
SantaMonica,CA90404
3030PennsylvaniaAve.
C:\DON\D5\3002\REVC\D53002 Amp RevC.sch
APPLICATION
NEXTASSY USEDON BDRAWINGNO. DRAWN
SHEET
REV
D5300.2AMPLIFIERMAINBOARDASSY.
8/21/2003
Cannot open file
G:\CLIENT\Projects\DATForms\DAT
TITLE.wmf
400-6716 C
4of 4
Schwitalla11:47:32AM
CH1PWRIN
2SA1943
Q51
2SC5200
Q47
100uF/25V
C82
MPSA06
Q4
100K
R120
2SC5200
Q46
1.21K
R129
MPSA06
Q8
47.5
R173
MPSA06
Q7
8.25K
R177
MPSA56
Q24
1.00K
R27
MPSA56
Q25
33pF/NPO
C79
2SA1943
Q50
MPSA56
Q23
MPSA56
Q22
MPSA06
Q5
47.5
R174
33pF/NPO
C78
82.5K
R179
1.00K
R28
MPSA06
Q10
TAIL
4148
D16
10.0K
R121
4148
D17
4148
D18
1.21K
R130
1.00K
R29 100 R44
100
R41
10pF/NPO
C84
MPSA06
Q6
1.82K
R131
390
R157
200
R163
10pF/NPO
C85
100pF/NPO
C70
10uF/50V
C25
4148
D19
4148
D20
221
R159
221
R158
100
R42
100
R46
100
R43 0.1/2WWOUND R165 0.1/2WWOUND R166
100
R47 0.1/2WWOUND R167 0.1/2WWOUND R168
150pF/NPO
C88
150pF/NPO
C89
10/1W
R183
0.1uF/100VPoly
C92
CH1OUT+
CH2PWRIN
2SA1943
Q53
2SC5200
Q49
100uF/25V
C83
MPSA06
Q11
100K
R122
2SC5200
Q48
1.21K
R132
MPSA06
Q15
47.5
R175
MPSA06
Q14
8.25K
R178
MPSA56
Q28
1.00K
R30
MPSA56
Q29
33pF/NPO
C80
2SA1943
Q52
MPSA56
Q27
MPSA56
Q26
MPSA06
Q12
47.5
R176
33pF/NPO
C81
82.5K
R180
1.00K
R31
MPSA06
Q17
4148
D22
10.0K
R123
4148
D23
4148
D24
1.21K
R133
1.00K
R32 100 R52
100
R45
10pF/NPO
C86
MPSA06
Q13
1.82K
R134
390
R160
200
R164
10pF/NPO
C87
100pF/NPO
C71
10uF/50V
C26
4148
D21
4148
D25
221
R162
221
R161
100
R48
100
R49
100
R50 0.1/2WWOUND R169 0.1/2WWOUND R171
100
R51 0.1/2WWOUND R170 0.1/2WWOUND R172
150pF/NPO
C90
150pF/NPO
C91
10/1W
R184
0.1uF/100VPoly
C93
CH2OUT+
CH1OUT-
CH2OUT-
TAIL
TAIL
TAIL
MPSA06
Q9
100
R126
332
R181
2.21K
R99 OC
MPSA06
Q16
100
R127
332
R182
2.21K
R100 OC
OC OC
+RAIL
+AUX
-RAIL
-AUX
+RAIL
+AUX
-RAIL
-AUX