Diamond Products CC5555GK-3 User manual

CONCRETE SAW
OPERATOR’S MANUAL
CC5555GK-3
February 2019
Part #: 1802669

TABLE OF CONTENTS
Introduction ......................................................................................................................................................... 7
CC5555GK-3 Controls ......................................................................................................................................8
CC5555GK-3 Dimensions.................................................................................................................................9
CC5555GK-3 Specifications ...........................................................................................................................10
Safety ................................................................................................................................................................. 11
Safety Alerts....................................................................................................................................................11
Proposition 65 .................................................................................................................................................11
Spark Arrester Requirement ...........................................................................................................................11
Respiratory Hazards .......................................................................................................................................11
General Safety ................................................................................................................................................12
Battery and Electrical Safety ...........................................................................................................................13
Blade Safety....................................................................................................................................................13
Blade Guard Safety.........................................................................................................................................13
Fuel Safety ......................................................................................................................................................14
Engine Safety..................................................................................................................................................14
Cutting Safety..................................................................................................................................................14
Hydraulic Safety ..............................................................................................................................................15
Belt Safety.......................................................................................................................................................15
Transporting Safety.........................................................................................................................................15
Lifting Safety ...................................................................................................................................................15
Display Panel Controller .................................................................................................................................. 16
Soft Keys (Buttons) .........................................................................................................................................17
Status Icons ....................................................................................................................................................18
Main Gauge Screen ........................................................................................................................................19
Dial Gauges ....................................................................................................................................................19
Digital Gauges
.................................................................................................................................................20
Soft Key Options .............................................................................................................................................20
Main Menu Action Items..................................................................................................................................20
Gauges ........................................................................................................................................................ 21
User Settings ............................................................................................................................................... 22
System Information ...................................................................................................................................... 24
Panel Configuration ..................................................................................................................................... 24
Service ......................................................................................................................................................... 24
Automatic Shutdown .......................................................................................................................................24
Blade Depth Stop Setting................................................................................................................................24
Depth Stop Set ............................................................................................................................................ 24
Reset New Blade Depth Stop Setting .............................................................................................................25
Clear All Blade Depth Stop Settings ...............................................................................................................25
Operating the CC5555GK-3 .............................................................................................................................. 26
Handlebars......................................................................................................................................................26
Adjusting the Handlebars ............................................................................................................................ 26
Front Pointer ...................................................................................................................................................26
Adjusting the Front Pointer .......................................................................................................................... 26
Rear Pointers ..................................................................................................................................................27
Adjusting the Rear Pointers ......................................................................................................................... 27
Battery.............................................................................................................................................................27
Diamond Blades..............................................................................................................................................27

TABLE OF CONTENTS
Inspecting the Blade .................................................................................................................................... 27
Blade Speed ................................................................................................................................................ 28
Installing the Blade ...................................................................................................................................... 28
Removing the Outer Blade Flange .............................................................................................................. 28
Removing the Blade .................................................................................................................................... 29
Blade Guard ....................................................................................................................................................30
Installing the Blade Guard ........................................................................................................................... 30
Removing the Blade Guard ......................................................................................................................... 30
Flange Guard ..................................................................................................................................................31
Installing the Flange Guard ......................................................................................................................... 31
Removing the Flange Guard ....................................................................................................................... 31
Water Supply...................................................................................................................................................31
Using the Water Supply ............................................................................................................................... 31
Water Pump ................................................................................................................................................. 32
Control Grip.....................................................................................................................................................32
Raising the Saw ........................................................................................................................................... 32
Lowering the Saw ........................................................................................................................................ 32
Lowering Speed ........................................................................................................................................... 32
Speed Control Lever .......................................................................................................................................32
Forward Control ........................................................................................................................................... 33
Reverse Control ........................................................................................................................................... 33
Free Wheel Control .........................................................................................................................................33
Positraction .....................................................................................................................................................33
Shifting Three Speed Transmission ................................................................................................................33
Adding Fuel .....................................................................................................................................................33
Unleaded Fuel
.................................................................................................................................................34
Storage............................................................................................................................................................34
Engine .............................................................................................................................................................34
Ignition Switch ............................................................................................................................................. 34
Tasks Prior to Starting the Engine ............................................................................................................... 34
Starting the Engine ...................................................................................................................................... 35
Stopping the Engine .................................................................................................................................... 35
Concrete Cutting .............................................................................................................................................35
Helpful Hints Prior to Cutting ....................................................................................................................... 35
Tasks Prior to Cutting .................................................................................................................................. 36
Making a Cut ............................................................................................................................................... 36
Continuing a Partial-Cut .............................................................................................................................. 36
Finishing a Cut ............................................................................................................................................. 36
Lighting............................................................................................................................................................36
Spot Light ........................................................................................................................................................36
Maintenance ...................................................................................................................................................... 37
General ...........................................................................................................................................................37
Pre Maintenance Preparations........................................................................................................................37
General Cleaning ............................................................................................................................................37
Cleaning Techniques ......................................................................................................................................37
Radiator...........................................................................................................................................................37
Control Panel ..................................................................................................................................................37

TABLE OF CONTENTS
Engine .............................................................................................................................................................37
Post Cleaning..................................................................................................................................................37
Service Schedule ............................................................................................................................................38
Daily Service ...................................................................................................................................................39
Check Engine Oil Level ............................................................................................................................... 39
Check Fuel Level ......................................................................................................................................... 39
Hydraulic System ......................................................................................................................................... 40
Adding Hydraulic Fluid ................................................................................................................................. 40
Check Radiator Coolant Level ..................................................................................................................... 40
Check Air Cleaner Element ......................................................................................................................... 41
Draining the Gearbox Heat Exchanger – Freezing Temps .......................................................................... 41
Draining Fuel Cooler – Freezing Temps ...................................................................................................... 41
Draining the Optional Water Pump – Freezing Temps ................................................................................ 42
100 Hour Service ............................................................................................................................................43
Clean the Air Cleaner Element .................................................................................................................... 43
200 Hour Service ............................................................................................................................................43
Replace Engine Oil and Filter ...................................................................................................................... 43
250 Hour Service ............................................................................................................................................44
Changing Oil - Three Speed Gearbox ......................................................................................................... 44
500 Hour Service ............................................................................................................................................45
Replacing the In-Line Fuel Filter .................................................................................................................. 45
Replacing the Outer Primary and Inner Safety Filters ................................................................................. 45
1000 Hour Service ..........................................................................................................................................46
Replace Radiator Coolant ........................................................................................................................... 46
Handlebars......................................................................................................................................................47
Part Lubrication
...............................................................................................................................................47
Front Axle .................................................................................................................................................... 47
Rear Axle ..................................................................................................................................................... 47
Inner Blade Flange..........................................................................................................................................47
Installing the Inner Blade Flange ................................................................................................................. 47
Removing the Inner Blade Flange ............................................................................................................... 47
Rear Wheels ...................................................................................................................................................47
Battery.............................................................................................................................................................48
Battery Type ................................................................................................................................................ 48
Servicing the Battery ................................................................................................................................... 48
Electrical System.............................................................................................................................................48
Fuses and Relays ........................................................................................................................................ 48
Circuit Breakers and Terminal Blocks ......................................................................................................... 49
Magnetic Sensor .............................................................................................................................................49
Adjusting the Magnetic Sensor .................................................................................................................... 49
Replacing the Magnetic Sensor ................................................................................................................... 49
Speed Control Lever .......................................................................................................................................50
Adjusting the Speed Control Lever .............................................................................................................. 50
Optional Water Pump......................................................................................................................................51
Cleaning the Inlet Strainer ........................................................................................................................... 51
Belt System .....................................................................................................................................................51
Blade Drive Belts ......................................................................................................................................... 51

TABLE OF CONTENTS
Belt Tension Setting .................................................................................................................................... 51
Testing the Belt Tension .............................................................................................................................. 51
Adjusting the Blade Drive Belts ................................................................................................................... 52
Replacing the Blade Drive Belts .................................................................................................................. 53
Primary Transmission V-Belt...........................................................................................................................55
Replacing the Primary Transmission V-Belt ................................................................................................ 55
Secondary Transmission V-Belt .................................................................................................................. 55
Replacing the Secondary Transmission V-Belt ........................................................................................... 55
Rotary Tensioner.............................................................................................................................................56
Adjusting the Rotary Tensioner ................................................................................................................... 56
Rotary Position Sensor ...................................................................................................................................56
Calibrating the Rotary Position Sensor ........................................................................................................ 56
Storing.............................................................................................................................................................56
Disposal ..........................................................................................................................................................56
Appendix A ........................................................................................................................................................ 57
Model and Serial Numbers..............................................................................................................................57
Appendix B ........................................................................................................................................................ 58
Troubleshooting ..............................................................................................................................................58
Appendix C ........................................................................................................................................................ 60
Additional Resources ......................................................................................................................................60

INTRODUCTION
Introduction
Welcome to the Diamond Products family and thank you for choosing Diamond Products equipment. At
Diamond Products we are driven to ensure you are completely satisfied with your product and continually strive
to improve our product line so that we can offer you the best possible equipment in the industry.
This operator’s manual is a critical document that provides pertinent information regarding the safety,
operation, maintenance, and care of your new equipment. Keep this manual available at all times. Operate the
equipment and all of its components according to this manual. Failure to comply with and understand the
following safety, operation and maintenance instructions can result in serious injuries and/or death. All
operators must be properly trained or supervised by experienced personnel prior to using this saw and should
understand the risks and hazards involved. Diamond Products discourages improper or unintended equipment
usage and cannot be held liable for any resulting damages.
Equipment modifications should be made by Diamond Products to ensure safety and design. Any modifications
made by the owner(s) are not the responsibility of Diamond Products and void all equipment warranties if a
problem arises as a result of the modification.
Refer to the Diamond Products Parts List for additional information and part diagrams. Refer
to the engine manual and manufacturer as the primary source for all safety, operations, and
maintenance instructions regarding the engine. Prior to operating, record the saw’s serial
number, and the engine’s model and serial numbers in Appendix A.
7

INTRODUCTION
CC5555GK-3 Controls
CC5555GK-3 Controls
1. Ignition Switch – Starts the engine and
provides power to certain components.
2. Engine Throttle Switch – Increases and
decreases engine/blade speed (RPM).
3. Emergency Stop Button – Stops the engine.
4. Engine Display Panel – Monitors and displays
various engine and machine parameters.
5. Water Pump Switch (Optional) – Activates
water pump.
6. Spotlight Switch (Optional) – Activates
spotlight.
7. Free Wheel Cable – Engages and disengages
the free wheel lever to move saw
forward/backward.
8. Cable Cleat – Secures front pointer rope.
9. Positraction Cable – Engages/disengages the
positraction to rear wheels.
10. Fuse/Switch Panel Cover – Allow access to
fuse block assembly.
11. Handlebar Lock Knob – Locks the handlebar
in position.
12. Handlebar – Allows for operator control of saw.
13. Speed Control Lever – Forward, reverse, and
neutral control.
14. Saw Lower Pushbutton – Bleeds hydraulic
pressure from lift cylinder to lower saw.
15. Saw Raise Pushbutton – Activates hydraulic
pump to raise saw.
16. Restriction Indicator – Indicates when to
service the air filter.
17. Water On/Off Control Valve- Turns water flow,
to the saw blade, on and off.
8

INTRODUCTION
CC5555GK-3 Dimensions
CC5555GK-3 Dimensions Inches Millimeters
A Saw Height 49 1245
B Saw Length – Minimum 51 1295
C Saw Length – Maximum 111 2819
D Handle Extension – Maximum 30 762
E Frame Length 44 1118
F Wheel Base Length 18-1/2 470
G Saw Width 35 889
H Frame Width (Front) 28 711
I Frame Width (Rear) 25-1/2 648
J Front Wheels Inside Width 18 457
K Rear Wheels Outside Width 24 610
L
Inner Flange to Inner Flange Width 31-1/2 800
9

INTRODUCTION
CC5555GK-3 Specifications
Saw Specifications
Maximum Cutting Depth 14-3/4” with 36” blade
Blade Shaft Diameter 2”
Arbor Diameter 1” with driven pin
Blade Shaft Bearings Oil Filled
Blade Shaft Drive 7 V-Belts
Blade Mounting Right or left
Blade Raise/Lower Electro-hydraulic pump
Blade Coolant Dual water tubes
Blade Guard Attachment Slip-on
Front Wheel Dimensions 6” × 2” × 1”
Rear Wheel Dimensions 10” × 3” × 1-3/4”
Handlebars Four-position tilt
Transmission Eaton Model 7
Drive Speed 0-250 ft./min
Electric Start Standard
Hour Meter Standard
Amp Meter Warning light
Fuel Capacity 5-1/2 gallons
Tachometer Standard
Cutting Depth Indicator Standard
Quick Disconnect Blade Flanges Standard
Frame Lift Standard
Quick Release Rear Wheels Standard
Uncrated Weight
(add 100 lb. for crated weight) 1,410 Lbs. - 1,450 Lbs.
Engine/Motor Specifications
Manufacturer Kubota
Model WG1605
H.P. (HP / rpm) 55 / 3400 RPM
Fuel Type Gasoline
Cylinders 4
Note: Refer to the engine manual for additional engine information and
specifications.
10

SAFETY PRECAUTIONS
Safety
Operate the equipment and all of its components
according to this manual. Failure to comply with
and understand the following safety, operation and
maintenance instructions can result in serious
injuries and/or death. All operators must be
properly trained or supervised by experienced
personnel prior to using this saw and should
understand the risks and hazards involved.
Diamond Products discourages improper or
unintended equipment usage and cannot be held
liable for any resulting damages.
Equipment modifications should be made by
Diamond Products to ensure safety and design.
Any modifications made by the owner(s) are not the
responsibility of Diamond Products and void all
equipment warranties if a problem arises as a result
of the modification.
Refer to the Diamond Products Parts List for
additional information and part diagrams. Refer to
the engine manual and manufacturer as the
primary source for all safety, operations, and
maintenance instructions regarding the engine.
Prior to operating, record the saw’s serial number,
and the engine’s model and serial numbers in
Appendix A.
Notice: The information in this manual may be
updated at any time!
Safety Alerts
DANGER
Serious injuries and/or death will occur if these
instructions are not followed.
WARNING
Serious injuries and/or death could occur if
these instructions are not followed.
CAUTION
Mild and/or moderate injuries could occur if
these instructions are not followed.
Proposition 65
PROPOSITION 65
WARNING: This product produces
gasoline or diesel engine exhaust,
which is known to the state of
California to cause cancer, birth
defects or other reproductive harm.
For more information go to:
WWW.P65WARNINGS.CA.GOV
Spark Arrester Requirement
WARNING
In the State of California it is a violation of
section 4442 or 4443 to use or operate the
engine on any forest-covered, brush-covered,
or grass-covered land unless the engine is
equipped with a spark arrester, as defined in
section 4442, maintained in effective, working
order or the engine is constructed, equipped,
and maintained for the prevention of fire
pursuant to section 4443.
Respiratory Hazards
WARNING
Concrete cutting produces dust and fumes
known to cause illness, death, cancer,
respiratory disease, birth defects, and/or other
reproductive harm. Safety protection
techniques include, but are not limited to:
• Wearing gloves.
• Wearing safety goggles or a face
shield.
• Using approved respirators.
• Washing work clothes daily.
• Using water when wet cutting to
minimize dust.
• Washing the hands and face prior to
eating/drinking.
For additional safety and self-protection
information contact your employer, the
Occupational Safety and Health
Administration (OSHA), and/or The National
Institute for Occupational Safety and Health
(NIOSH).
11

SAFETY PRECAUTIONS
General Safety
• Read and understand all safety, operations,
and maintenance instructions provided in this
manual prior to operating or servicing the saw.
• Keep equipment components clean and free of
slurry, concrete dust, and debris.
• Inspect water hoses prior to operating the
equipment. Clean, repair, or replace damaged
components.
• Raise the equipment to a proper height for
access when working underneath the
equipment. Use chocks to block the wheels,
and fit blocks or jacks under the frame edges.
WARNING
Do NOT work on equipment using the
hydraulic lift system to keep the equipment in
the raised position for maintenance or repair.
Accidental loss of hydraulic pressure could
cause the equipment to drop suddenly,
resulting in serious injury or death.
• When using a jack to raise the equipment,
place the jack against a solid, flat area under
the frame base to properly support the
equipment.
• Repair the equipment immediately when a
problem arises.
• Replace equipment decals if unreadable.
• Dispose of all hazardous waste materials
according to city, state, and federal regulations.
• Always have a phone nearby, and locate the
nearest fire extinguisher and first aid kit prior to
operating the equipment.
• Operate the equipment wearing flame resistant
clothing.
• Always wear safety glasses when removing
retaining rings.
• Persons under the statutory age limit should not
operate the equipment.
• Keep all body parts away from rotating
machinery.
• Replace all guards and access panels (unless
stated otherwise) prior to operating the
equipment.
• Always pivot front of blade guard fully to avoid
serious injuries.
DO NOT:
• Assume the equipment will remain still when in
neutral or when parking/stopping the equipment
on a slope. Chock the wheels to help prevent
unnecessary movement.
• Drop equipment, supplies, tools, etc., when
handling to help prevent injuries.
• Lift and carry equipment, supplies, tools, etc.,
that are too heavy and/or cannot be lifted
easily.
• Operate the equipment without using the
appropriate safety equipment required for the
work task.
• Operate or service the equipment with any
clothing, hair, or accessories that can snag in
the machinery, which could lead to serious
injuries or death!
• Operate the equipment using attachments not
associated with or recommended for the
equipment.
• Operate the equipment around combustible
materials or fumes to prevent fires/explosions.
• Operate the equipment with anyone near the
work area or within the direct line of the blade.
• Operate the equipment until all unnecessary
materials have been removed from the work
area.
• Operate the equipment with loose nuts, screws,
and bolts.
• Operate the equipment when ill or fatigued.
• Operate the equipment under the influence of
drugs and/or alcohol.
• Operate the equipment on steep slopes.
• Cut concrete with guards and access panels
removed.
• Grease the equipment with the engine running.
• Touch hot components when operating the
equipment.
• Leave the equipment unattended until the
engine is off and the blade has stopped
spinning.
• Place the equipment into storage until it has
cooled down.
• Service the equipment until it has cooled down.
• Service the equipment with the engine running.
12

SAFETY PRECAUTIONS
Battery and Electrical Safety
• Ignitable explosive gases are
emitted from the battery. DO NOT
expose the battery to sparks or open
flames.
• Keep the area around the battery well-
ventilated.
• Keep the battery level when handling it.
• Use protective eyewear or a face shield, and
avoid contact with the skin when
handling/servicing the battery.
• Use a proper battery tester when testing the
battery strength.
• Always be sure to connect the battery cables to
the proper terminal when reconnecting the
cables.
• Occasionally inspect the battery, cables,
clamps, and terminals for damages. Service
components as necessary.
• Always keep the battery cable clamps away
from the battery terminals when the battery is
disconnected to avoid accidental connections
while servicing.
• Immediately rinse your clothing, skin, or eyes
with water if exposed to battery acid. Seek
medical attention immediately!
• Disconnect the battery prior to servicing all
equipment components (unless stated
otherwise).
• Remove the battery when storing the
equipment for longer periods.
• Always use the correct size fuses (amps) to
prevent fires.
Blade Safety
• Always use reinforced abrasive blades or steel-
centered diamond blades.
• Never use a wet cutting blade without an
adequate water supply to properly lubricate the
blade.
• Inspect all blades prior to usage and discard
damaged blades.
• DO NOT install or remove a blade with the
engine running.
• Keep all body parts away from rotating blades.
• Inspect the blade flanges for damages, wear,
and cleanliness. Clean or replace
dirty/damaged components immediately.
• DO NOT expose yourself or anyone
else to the direct line of the blade
when operating the equipment.
• Always use an appropriate size blade and the
correct blade type based on the cutting task
and the type of material being cut.
• The blade must always fit snug on the blade
shaft, outer flange, and/or inner flange.
• Wear gloves and be alert to the surrounding
environment when handling blades.
• When installing the blade, always point the
arrow printed on the blade in the direction of the
blade shaft’s rotation.
• DO NOT exceed the blade’s maximum
recommended speed when cutting. Excessive
blade speeds can cause blade breakage,
resulting in serious injuries and/or death!
• DO NOT use damaged blades when cutting to
avoid harming yourself, others, or the
equipment.
• DO NOT use a blade for cutting that requires a
lower speed than the blade shaft speed.
• Always tighten the blade shaft bolt/screw as
directed to properly secure the outer flange and
blade. Failure to properly secure the outer
flange and blade may cause parts to loosen or
fall off the equipment, resulting in serious
injuries or death!
• Let the blade cool prior to removal when dry
cutting (applicable models).
Blade Guard Safety
• DO NOT operate the equipment with the blade
guard raised or removed.
• Blade exposure should not exceed 180° while
cutting.
• When pivoting the front of the blade guard,
raise/lower it cautiously and slowly to avoid
serious injuries.
• DO NOT pivot the blade guard front up or down
when installing/removing very large blades.
Attempting to pivot the front of a heavy guard
when the guard is positioned higher up for
blade installation/removal makes the guard
difficult to lift and/or lower. In this situation,
install/remove the blade guard front instead of
pivoting it.
13

SAFETY PRECAUTIONS
• Always pivot the front of the blade
guard 180° (fully upward) so the
guard does not swing down
unexpectedly, causing serious
injuries.
• Always secure the pivoted section of the blade
guard using the detent pin (guards 26” and up).
• Use extreme caution when installing/removing
parts of a guard or the entire guard as guards
can be extremely heavy and may require
installation/removal at moderate heights.
• DO NOT install or remove the blade guard with
the engine running.
• Always use a blade guard that corresponds with
the blade size.
• Inspect the blade guard and water tubes prior to
starting the equipment. Clean or replace
dirty/damaged components immediately.
Fuel Safety
• Always use caution when refueling.
• Store all fuel in appropriate safety containers.
• DO NOT operate the equipment with a fuel
leak.
• DO NOT fuel the equipment with the engine
running.
• Let the engine cool prior to adding fuel.
• Refer to the engine manual for recommended
fuels.
• Always use appropriate fuels in cold weather.
• Move the equipment away from the refueling
area prior to starting the engine.
• DO NOT smoke or expose fuel to
open flames when filling the fuel
tank or working with fuel
.
• Clean up any spilled fuel prior to starting the
engine.
• Drain the fuel tank and fuel lines when storing
the equipment for longer periods of time. Refer
to the engine manual for additional
recommendations.
Engine Safety
• Refer to the engine manual as the primary
source for engine safety.
• Always know how to turn off the engine quickly
for emergency purposes.
• Make sure the equipment is in neutral when
starting the engine.
• Fill the fuel tank and check the oil level prior to
starting the engine.
• Keep all body parts away from
rotating equipment parts with the
engine operating
.
• DO NOT start the engine without the air filter(s)
installed.
• DO NOT allow dust to enter the air intake tube
when cleaning/replacing air filter(s).
• Replace damaged components immediately
that may allow dust to enter the engine.
• DO NOT leave the engine running unattended.
• Always operate the equipment in well-
ventilated areas. Concentrated
engine exhaust can cause loss of
consciousness and/or death
.
• DO NOT touch the engine/muffler assembly
with the engine running, and always let them
cool down prior to touching or servicing the
equipment.
• Handle hot oil carefully when changing the oil.
• Let the engine cool prior to removing
pressurized caps (applicable models).
• DO NOT use any starter substances or starter
fluids (e.g., starter fluid sprayed into the air
filter) when starting the engine using a glow
plug (applicable models). These materials are
extremely flammable and explosive, and can
melt parts or possibly explode when used to
help start the engine.
Cutting Safety
• The direct work area should not contain buried
or embedded electrical, gas, or water lines that
could be damaged and/or cause personal injury
while cutting.
• Turn off all electricity, gas, and water around
the direct work area prior to cutting.
• Inspect the work area to ensure nothing will
impede full control of the machine at all times.
• DO NOT expose yourself or anyone else to the
direct line of the blade when operating the
equipment.
14

SAFETY PRECAUTIONS
• DO NOT allow any person, animal, and/or
objects in and around the work area while
cutting.
• DO NOT install a blade on the machine until it
is in the cutting area.
• Ensure the work area is adequately illuminated
to ensure safe operation of the machine.
Hydraulic Safety
• Turn off the engine prior to servicing hydraulic
components.
• Lower the equipment completely prior to
servicing to decrease the hydraulic pressure in
the lines.
• Always make sure any hydraulic components
being serviced are not supporting the weight of
other equipment components. If a particular
component is under pressure when connection
points are loosened, oil may spray out
forcefully.
• Always place a piece of cardboard
or paper up against hydraulic
components, or use a leak
detection fluid to check for hydraulic
fluid leaks. Keep all body parts away from
leaks and/or areas that may eject hydraulic
fluid. Pressurized hydraulic fluid can
penetrate the skin, causing serious injuries.
Seek medical attention immediately!
Belt Safety
• Turn off the engine and let the belts cool down
prior to servicing them.
• Regularly inspect the belts for fraying, stress
cracks, and/or breakage and replace
immediately when damaged. Always check the
belt alignment prior to operating the equipment.
• Use extreme caution when working with belts
and rotating machine parts to avoid
entanglement.
• Over-tensioning belts may reduce the life of the
gearbox bearings. Under-tensioning belts may
cause slippage, shorter belt life, and/or poor
equipment performance.
• Squealing belts indicate looseness.
• DO NOT use old and new belts together on the
same sheave.
Transporting Safety
• Remove the blade prior to transporting the
equipment.
• Make sure the truck/trailer is in good, working
condition and sufficient to transport the load.
DO NOT tow the equipment behind a vehicle.
• Close the fuel shutoff valve (applicable models)
when transporting.
• Drain the fuel tank when transporting long
distances.
• Use heavy-duty ramps that will support the
weight of the equipment and yourself when
loading or unloading.
• Raise the equipment to avoid damaging
components while moving up and down ramps.
• Use extreme caution when guiding the
equipment up and down ramps.
Slowly drive the equipment
forward down the ramp. Slowly
back the equipment in reverse up
the ramp. Avoid standing directly downhill
from the equipment to prevent machine
rollover.
• Place the equipment in neutral and turn off the
engine once the equipment is loaded in the
truck/trailer.
• Chock the wheels and secure the saw in the
truck/trailer prior to transporting.
• Refer to the Department of Transportation (DOT)
for additional transportation recommendations.
Lifting Safety
• Move yourself and all others away from
the lifting area when hoisting the saw to
prevent being crushed.
• Secure the appropriate hoisting cables, straps,
and/or chains to the saw’s designated lift points prior
to hoisting.
• Never use the tie-down brackets (applicable models)
to lift the saw.
• DO NOT attempt to lift the saw irresponsibly and/or
improperly.
15

DISPLAY PANEL CONTROLLER
Display Panel Controller
The display panel is a rugged Controller Area Network or CAN. This is a means of linking all of the electronic
systems within the saw together allowing them to communicate with each other. This manual explains the
functions of the unit, describes the display screens and gives details about the configuration.
Turning the ignition switch to run or start will activate a sequence of screens on the display panel. First, you will
see the Diamond Products logo and then the main gauge screen which is considered the home screen. If one
or more of the emergency stop triggers are activated, E-stop switch is active, or coolant level is low, an
emergency shutdown window will be displayed. Operator must clear these messages before engine can start.
Main Gauge Screen with Emergency Shutdown Window
Main Gauge Screen (Home Screen)
The Main Gauge Screen (Home) displays (3) dial gauges and (6) digital gauges.
Dial Gauge Digital Gauge
Engine/Tachometer Speed (RPM) Oil Pressure – Lamp Only (psi)
Engine Coolant Temperature (°F) Fuel Level (%)
Electrical Potential Voltage (V) Engine Hours – Total Operation (H)
Engine Hours – Service (H)
Blade Depth (in)
Depth Set (in)
16

DISPLAY PANEL CONTROLLER
Soft Keys (Buttons)
The Soft Key choices provide different selection options. These will appear on the bottom of the display
screen and can be selected by pushing the button directly below the soft key.
Soft Key Description
Freeze Frame – Requests the freeze frame data from the ECU when faults are present
Main Menu – Two pages that list seven action items. Five are available to the operator:
Gauges, Diagnostics, System Info, Lamp Info and User Settings.
(Panel Configuration and Service are reserved for technical support)
Down – Navigates the curser downward through a list
Up – Navigates the curser upward through a list
Select – Enters the action item next to the cursor in a list. Also used with the Main Menu
soft key to get back to the Main Menu from any screen
Deselect – Closes pop-up messages
Plus – Increases a numerical selection
Minus – Decreases a numerical selection
Zero Blade – Sets the reference point for the blade depth setting
Clear Zero – Clears the reference point for the blade depth setting
Set Depth Stop – Sets the blade depth stop setting
Clear Depth Set – Clears the blade depth stop setting
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DISPLAY PANEL CONTROLLER
Status Icons
The Status Icons are color coded and light up when communicating to the operator. Pay close attention to any
Status Icons and color if they appear.
Status Icon Description
Check Engine – Yellow icon is visible if the controller receives a DM1 (Active
Diagnostic Trouble Code) message with an amber lamp command.
Red icon is visible if the controller receives a DM1 message with a red
lamp command.
Emergency Stop Button – Red icon displays when emergency stop button is engaged.
Oil Pressure – Red icon displays when oil pressure is low.
Low Coolant Level Lamp – Red icon displays during active low coolant condition.
Battery Voltage – Green icon will display for normal operations. Icon will become
yellow when voltage level is low.
Fuel Level – Green icon will display when fuel level is normal. Icon will become yellow
when fuel level is low.
Glossary of Terms and Acronyms
CAN – Controller Area Network
DM1 – Diagnostic Message 1, Active Diagnostic Trouble Codes
DM2 – Diagnostic Message 2, Previously Active Diagnostic Trouble Codes
DM4 – Freeze Frame Parameters
DTC – Diagnostic Trouble Code
ECU – Engine Control Unit
FMI – Failure Mode Identifier
PGN – Parameter Group Number
SPN – Suspect Parameter Number
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DISPLAY PANEL CONTROLLER
Main Gauge Screen
The Main Gauge Screen is the default (Home)
screen when the saw is turned on. There are
three soft key options available from the Home
screen:
1. Zero Blade / Clear Zero
2. Set Depth Stop / Clear Depth Stop
3. Main Menu Soft Key ( ).
There are three dial gauges displayed showing:
1. Engine/Tachometer Speed
2. Engine Coolant Temperature
3. Electrical Potential Voltage (Battery).
There are six digital gauges displayed showing:
1. Oil Pressure
2. Fuel Level
3. Engine Hours – Total Operation
4. Engine Hours – Service
5. Blade Depth
6. Depth Set
Main Gauge Screen (Home)
Dial Gauges
The three dial gauges on the home screen are as
follows:
• Engine/Tachometer Speed – This dial
indicates both the engine RPM as well as the
blade shaft RPM. Engine RPM is indicated
with a red arrowhead (#1) and the blade shaft
RPM is indicated with a red line pointer (#2).
RPM Gauge Indicator Arrows
• Engine Coolant Temperature – This gauge
indicates the coolant temperature, in degrees
Fahrenheit, at the inlet of the engine’s
thermostat.
• Electrical Potential Voltage - This gauge
indicates the actual battery voltage.
#1
#2
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DISPLAY PANEL CONTROLLER
Digital Gauges
The six digital gauges on the home screen
provide the following input:
• Oil Pressure – This gauge indicates the
engine oil pressure in PSI.
• Fuel Level – This gauge indicates current fuel
tank level in (%).
• Engine Hours, Total Operation – This gauge
indicates the total hours that the engine has
been in service.
• Engine Hours, Service – This gauge indicates
the total number of hours between servicing of
the saw. It can be reset to zero to track
service requirements.
• Blade Depth – This gauge indicates how deep
the blade has penetrated the concrete past
the zero set point.
• Blade Depth Set - Indicates what the blade
depth is set at. The saw will not travel any
further until the depth set point is cleared
using the soft key option.
Soft Key Options
The three soft key options on the home screen
are as follows:
• Zero Blade / Clear Zero – This option allows
the operator to set or zero the blade depth
indication shown on the blade depth digital
display.
• Set Depth Stop / Clear Depth Stop – This
option allows the operator to set or clear the
depth stop setting shown on the depth set
digital display.
• Main Menu Soft Key ( ) – This option allows
the operator to scroll through the main menu
action items.
Main Menu Action Items
Press the Main Menu ( ) soft key to view the
menu action list. Scroll through the Main Menu
action list on two screens, using the Up/Down soft
keys to maneuver the cursor to the action item
you want, then press the Select ( ) soft key.
1. Gauges (Main Menu default screen)
2. Diagnostics
3. User Settings
4. Panel Configuration (Password Required)
5. Service (Password Required)
6. System Information
Main Menu Action Items – Screen 1
Main Menu Action Items – Screen 2
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