Diamond Products 5800851 User manual

Pro Series Flush Cut Hydraulic Hand Saw
5800851 21.00”-1.03in³ (10GPM)
Parts Manual
November 2014
Part Number 1803043
www.DiamondProducts.com

Table Of Contents
Saw Dimensions…………………………………………………………………………………………1
Blade Flange……………………………………………………………………………………………..2
General Safety…………………………………………………………………………………………...3
Hand Saw Operation……………………………………………………………………………………4
Saw Parts List…………………………………………………………………………………………5-6
Bearing Block Assembly………………………………………………………………………………7
Metro Valve Assembly…………………………………………………………………………………8
Trigger Assembly……………………………………………………………………………………….9
Hydraulic Motor………………………………………………………………………………………..10
Saw Maintenance & Record………………………………………………………………………….12
Warranty Info…………………………………………………………………………………………...13

7.750
14.000
28.000
NOTE: STANDARD 20.00" DIAMETER BLADE
9.250
10.375
5800851 - 21.00" 1.03in³ (10GPM Rated)
Pro Series Flush Cut Hydraulic Hand Saw
HYDRAULIC RECOMMENDATION
BLADE RPM
HYDRAULIC CONNECTIONS
MAXIMUM CUTTING DEPTH
SAW WEIGHT
BLADE FLANGE
2500psi - 10 gpm
2250 rpm @ 10gpm
Parker No Spill 1/2"
7.75"
38lbs, No Blade
Flush Cut, 6 on 3.50" 5/16-18 x 82° CS

4.125
1.000 Arbor
60.000° TYP.
3.500
5/8-16 x 82° x 6
.125
2502545 - Blade Flange
Flush Cut Hydraulic Hand Saws

HAND SAW SAFETY WARNINGS
PERSONAL SAFETY
•Read and completely understand instructions before operating saw.
•DO NOT operate saw under the influence of drugs or alcohol.
•Always wear safety approved hearing, eye, head and repertory protection.
•Sturdy boots with non-slip soles aid in providing proper footing. Use of steel-toed safety boots is recommended.
•Under certain conditions sparks may fly, therefore never wear clothes made of flammable material or operate near
flammable items.
•Know how to stop the saw quickly in case of emergency.
•Keep all parts of your body away from the blade at all times, blades are sharp and can cause serious injury or
death.
•Do not use hands to search for hydraulic leaks, fluid escaping under pressure can penetrate skin and cause severe
injury. If any fluid is injected into the skin, seek medical attention immediately.
•Wear heavy work gloves to avoid contact with concrete slurry, which can cause serious skin irritation.
BLADE SAFETY
•Examine cutting blades before each use. Blades should have no cracks, nicks, or flaws. Center hole should be
undamaged as well. Use only blades recommended for your model.
•This saw should cut only material that is specified on each cutting blade. Read instructions which are located on
the blade to determine which material the blade is designed to cut.
•Use only steel centered diamond blades manufactured for use on concrete cutting hand saws DO NOT use high
speed steel blades, carbide tipped blades, or abrasive blades.
•Inspect blade flanges for damage, excessive wear, and cleanliness before mounting blade. Blades should fit snugly
on clean, undamaged shaft.
•Use only blades marked with a maximum operating speed greater than the blade shaft speed.
•DO NOT remove flow control form hydraulic circuit. Do NOT exceed the maximum safely allowable speed. DO NOT
operate this equipment if you suspect it of exceeding this speed.
GENERAL SAW SAFETY
•Always relieve all pressure before disconnecting hydraulic hoses. DO NOT apply pressure to damaged hoses or
fittings.
•Always remember to keep both hands on the handles when the saw is running.
•Never leave the saw unattended with the hydraulic hoses connected to power unit.
CUTTING/WORK AREA SAFETY
•Never operate the saw in any application or job where you are not trained or supervised.
•Operate only in well ventilated areas.
•Keep bystanders and or animals out of work area.
•DO NOT operate the saw in areas of combustible materials or fumes. Sparks may occur from blade that could
cause a fire or explosion.
•Know the material and work area you are sawing. Hazardous conditions such as live electric, water, or gas lines can
be concealed in material.
FAILURE TO COMPLY WITH THE PRECEDING WARNINGS COULD RESULT IN SERIOUS BODIILY INJUST OR DEATH!

HAND SAW OPERATING PROCEDURES
Blade Mounting
Be certain that you have correct diamond blade for the application. Contact your authorized servicing
dealer for the correct specification. Ensuring that the correct blade is used will greatly increase
performance and durability of blades resulting in cost savings.
The blade shaft flanges and arbor must be inspected for damage and cleaned before mounting the
blade. If damaged, replace worn or broken parts. Inspect blade for damage to arbor hole and flange
area before attempting to mount blade.
Make sure the arrow on the blade is pointing in the proper direction of rotation. The drive pin in the
outer blade flange must go completely through the blade into the matching hole in the inner blade
flange. Using the wrench provided, tighten flanged nut securely (Approximately 30 ft. lbs.). Note that
the flanged nut has left hand threads, which tighten by turning counter clockwise.
BEFORE SAWING
Do not use conventional (wet) diamond blades without water. You must have 2.5-5 gallons of water per
minute flowing over the blade for proper cooling and ensuring proper blade life. For wet sawing, be
sure to spray holes in the water manifold are open and each side of the blade receives adequate
water flow.
Test your water supply for pressure and flow rate before starting saw.
Mark the cutting line clearly so that the saw operator can follow the line without difficulty.
CUTTING THE LINE
With the saw blade above the cut, squeeze the trigger to start the water flowing and allow the saw
blade to reach the desired speed before the blade contact the surface. Pivot the saw on the front roller
and slowly lower the blade into the cut line. Do not exceed more than 2.00”cutting depth per pass. At
the end of the cut, pivot the saw on the front roller and raise the blade until it clears the cut, then
release the trigger. Allow the blade to come to a stop before setting down. Increase the depth of cut
by 2.00”by increasing the blade diameter and follow the previous cut line. This procedure is known as
step cutting. Continue with this procedure in 2.00”increments until you have reached your desired
depth of cut.
When cutting vertical wall cuts, start from the top working down. Make the first pass shallow, being extra
careful not to go off the cut line. Increase cut depth with each pass following the previous cut. If the first
cut starts to wander, stop sawing and correct the cut by plunging a straight and deeper cut before and
after the error. After this go back with the blade cutting twice the depth of the error and cut between
the two using the blade to guide past the error.
Horizontal cuts are the most difficult to make correctly. Before starting the horizontal cut, make sure
there is enough room for you to work without reaching beyond your area of control. When sawing from
a lift or scaffolding, always figure the amount of hoses you will need to tie off. Leave only what you
need for the job.
HAND SAW MAINTENANCE INSTRUCTIONS
Check all hydraulic hoses and connections daily. Any leakage of hydraulic fluid will require immediate
retightening or replacement of parts. When replacing hydraulic components use only parts with proper
pressure ratings. WARNING! Before disconnecting hoses, be sure to relieve all pressure. Do not use
damaged or non-rated hoses or fittings.
Tighten fasteners occasionally. Nuts and bolts may become loose particularly after the first few hours of
use.
Check hydraulic supply for correct pressure and flow rate that is appropriate for your saw, all saw have
a GPM rating decals.
Clean saw by removing all accumulated dust or slurry after use. If allowed to dry, the slurry will harden
and could impair efficiency and performance.
Inspect the blade guard frequently for damage and wear. Concrete slurry can erode the aluminum in
the blade guard. If any portions of the blade guard measures less than 3/16” (.187) discard unit.

48
49
50 51
32
33
28
31
47
46
1
52
12
5
6
19
22
13
38
29303
2123
42
7
9
17
16
11
19
25
24
26
27
15
37
8
34
36
40
10
14
41
18 20
35
Pro Series Flush Cut Hydraulic Hand Saw
5800851 - 21.00" 1.03in³ (10GPM Rated)

Pro Series Flush Cut Hydraulic Hand Saw
5800851 - 21.00" 1.03in³ (10GPM Rated)
ITEM NO. PART NUMBER QTY.
1 6075088 1
2 6040437 1
32600460 1
4 2503336 1
5 2505905 1
6 6070252 1
7 2900380 2
8 2900010 2
9 2900126 4
10 6075084 1
11 2505906 1
12 3205539 1
13 2506349 1
14 2506345 1
15 2506348 1
16 2502920 1
17 3200332 1
18 3200802 1
19 2502924 2
20 6070516 1
21 3200803 1
22 2702689 1
23 6070514 1
24 6075097 1
25 6075098 1
26 3200104 1
27 3200105 1
28 2903040 2
29 2900018 2
30 2900567 2
31 2502545 1
32 2900175 1
33 2903013 6
34 2506347 2
35 2506346 1
36 18008631
37 1800169 1
38 2900750 1
40 2502914 3
41 1104098 40
46 6075093 1
47 2907006 8
48 6075089 1
49 2907005 3
50 2900009 3
51 1800865 1
52 3201875
DESCRIPTION
21.00" Flush Cut Hand Saw
Bearing Block, Flush Cut
Casappa Motor, 1.03ci W/ Anti-Cav. Plate
Key, 5/32" Sq. x 5/8"
Dual Trigger Assembly, Hydraulic Hand Saws HS
Metro Valve Assembly
1/4-20 x 2.75 HHCS
1/4-20 Nylon-Insert Hex Locknut
1/4" USS Flat Washer
Hand Saw Valve Cap
U-Cup Seal, 1.00 ID x 1.50 OD
1/4" NPT Bulkhead Coupler
Push Lock Fitting, 1/4 NPT x 1/4 OD
3 Way Poppet Valve
Push Quick Fitting, Male Elbow 1/8NPT x .250 OD
Adaptor, #12 O-Ring x 1/2 MJIC
Swivel Run Tee, 08-MJIC x 08-MJIC x 08-FJIC
Elbow Fitting, 1/2"MJIC x 1/2" FJIC 90 Deg.
Elbow Fitting, 1/2" MORB x 1/2" MJIC 90 Deg.
21.00" Pro Series 10gpm Rear Hyd. Tube
Elbow Fitting, 1/2" MJIC x 5/8" MORB
Fitting, 1/2"MORB x 1/2" MJIC
21.00" Pro Series 10gpm Front Hyd. Tube
Hand Saw Pressure Whip Hose, 24.00"
HS Return Hose, 24"
Coupler, 1/2" Q.D.
Nipple, 1/2" Q.D.
3/8-16 x 4.00 Carriage Bolt
Lock Nut, 3/8-16 Nylon
5/16" Flat Washer
Flush Cut Hub
3/8-16 x 1.00" SHCS
5/16-18 Flat Socket Head Cap Screw
Push Quick Fitting, 1/4 OD Flow Control
Push Lock Fitting, Run Tee 1/8 NPT x 1/4 OD
Warning Label, 10GPM 2500 PSI
DP S/N Nameplate
T-HANDLE HEX KEY 3/16
1/4" Cable/Hose Loop Clamp
1/4" I.D Flexible Tubing (Sold Per Inch)
21.00" Hand Saw Sweep
6-32 x .250" PHPMS-SS
21.00" Flush Cut Hand Saw Cover
1/4-20 x 5/8 SHCS
1/4 SAE Flat Washer
Rotation Label
Hose Assy, 3/8" x 12, 3/4" F.Garden x 1/4"MPT
1

Bearing Block Assembly
8
2
7
4
3
1
3
45
6
9
6040437 - Assembled Flush Cut Bearing Block
NOTE: WHEN REPAIRING/REBUILDING BEARING BLOCK, LOCK NUT (2902961) MUST BE TORQUED TO 50LB-FT. ROTATE SHAFT BY HAND TO ENSURE NO END PLAY IN SHAFT, SHAFT SHOULD NOT BE OVERTIGHTENED. WHEN REPAIRING/REBUILDING BEARING BLOCK, GREASE ADEQUATELY USIING NLGI No.2 GREASE. BEARING BLOCK GREASE CAPACITY IS 1.5oz.
ITEM NO.
PART NUMBER
Description
QTY.
1 2505077
Aluminum Housing, FC HS
1
2 2702945
Flush Cut Shaft
1
3 2501629
Bearing Race L44610
2
4 2501628
Bearing L44643
2
5 2502934
Spindle Washer 1"
1
6 2902961
Expanding Hex Locknut RH
1
7 2501494
Seal, 1-1/4" x 1.979" x 1/4"
1
8 6075059
Key, 1/4" Sq X 15/32"
1
9 2900706
Grease Zerk, 1/4-28 Straight
1

4
2
3
1
Metro Valve Assembly
6070252 - Valve Assembly
ITEM NO. PART NUMBER DESCRIPTION
QTY.
1 2702688 Metro Flow Valve 1
2 2507033 Bellow, Hand Saw 1
3 2907070 Washer, 3/8" x 1-5/8" 1
4 2900196 3/8-16x.750 HEX CAP SCREW 1

2505905 - For Use on Hydraulic Hand Saws
1011 1
5
4
9
6
7
32
78
Dual Trigger Assembly
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 6075083 HS Dual Trigger Weldment 1
2 2502897 Bearing 1
3 2502576 1/4" x 1/2" Sleeve Bushing 1
4 2501583 Bearing, 3/8" ID Flanged Bronze 2
5 2501515 Bushing UHMW 1
6 2900048 1/4-20 x 1.50" HHCS (Grade 5) 1
7 2900126 1/4" USS Flat Washer 2
8 2900010 1/4-20 Nylon-Insert Hex Locknut 1
9 2506344 Hand Saw Pivot Bolt 1
10 2900567 5/16" Flat Washer 1
11 2900039 5/16"-18 Nylock Hex Nut 1

2600460 - 1.03 CI w/Anit-Cav
8
2
3
7
6
5
4
1
1
Cassappa Hydraulic Motor
ITEM NO.
PART NUMBER
DESCRIPTION
QTY.
1 2502933
Hydraulic Motor Seal Kit, Bi-Rotational PLM 20.03-20.31
1
2 2703431
5/8" Shaft, 1.03.CI Hydraulic Motor W/1/4-20 Tapped End
1
3 3205792
Cassappa Motor Front Cover
1
4 2501630
Hydraulic Motor Seal
1
5 2502563
Backing Ring
1
6 2707005
Seal Snap Ring
1
7 2507139
Wiper Seal
1
8 2901972
M10-1.50 x 100mm SHCS
4

Hand Saw Maintenance & Repair Record
Date
Service Performed
Part Used

333 Prospect Street, Elyria, Ohio 44035
[phone] [phone] Fax [phone]
www.diamondproducts.com
Printed in U.S.A.
EQUIPMENT AND PARTS
WARRANTY
Diamond Products warrants all equipment manufactured by it against defects
in workmanship or materials for a period of one (1) year from the date of
shipment to Customer.
The responsibility of Diamond Products under this Warranty is limited to
replacement or repair of defective parts at Diamond Products’ Elyria, Ohio
factory, or at a point designated by it, of such parts as shall appear to us upon
inspection at such parts, to have been defective in material or workmanship,
with expense for transportation and labor borne by Customer.
In no event shall Diamond Products be liable for consequential or
incidental damages arising out of the failure of any Product to operate properly.
Integral units such as engines, electric motors, batteries, transmissions,
etc., are excluded from this Warranty and are subject to the prime
manufacturer’s warranty.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED
OR IMPLIED, AND ALL SUCH OTHER WARRANTIES ARE HEREBY
DISCLAIMED.