Diamond Products CC1000T User manual

Read safety and operating instructions carefully before operating the
saw for the fi rst time. Retain manual for future reference.
ATTENTION!
Owner’s Manual
Keep for your records
Optional
Saw Stand
Saw Stand Saw Stand
CC1000T
Wet Tile Saw
Starting serial # CC490232

Contents
2
Safety Precautions
3
Health Warning
4
Unpacking
4
Set Up 4
Features
5
Specifications
5
Installation and Operation
6
Saw Stand Setup
6
Blade Installation 6
Water Pump Installation
6
Using the Cutting Table
7
Performing Straight Cuts
7
Performing Diagonal Cuts
7
Performing Miter Cuts
7
Setting the Cutting Depth
7
Using the Drip Guard 7
Cleaning the Water Tray
8
Transporting the Saw
8
Proper Blade Use
9
Care And Maintenance
1
0
General Rules
1
0
Cleaning
1
0
Prolonged Period of Nonuse
1
0
Extreme Temperature
1
1
Water Pump Maintenance
1
1
Belt Replacement
1
1
Realignment 12
Leveling Adjustment
1
4
Electrical Specifications
1
5
Recommendations
1
5
Electrical Wiring Diagram
1
5
Extension Cord Chart
1
5
Troubleshooting
1
6
Replacement Parts List
1
9
Accessories
2
9
How to Order
3
How to Order
How to Order
0
Customer Service
3
0
Contact Us 31
Warranty
3
2

CC1000T • Owner’s Manual
3
Safety Precautions
A
. Saw blade should be inspected daily for excessive wear,
core cracks and arbor damage. Replace any blade that
shows signs of damage.
B
. To mount the blade, clean the arbor and outer fl anges,
and tighten the nut securely.
C
. DO NOT place any portion of your body in line with the
blade while it is rotating.
D
. Wet cutting blades MUST be used with water.
E
. To reduce the risk of electrical shock, we recommend
the use of GFCI and to refer servicing to a qualifi ed pro-
fessional.
F
. When operating the saw, be sure to wear proper safety
gear, such as safety glasses, dust mask, and hearing
protection. A hard hat is also recommended.
G
. Never use the machine improperly or work in an unsafe
manner.
H
. Maintain alertness while operating the machine. Failure
to maintain attention, by the operator, may lead to seri-
ous injury.
I
. Keep work area clean.
J
. Before you start working, familiarize yourself with the
work site and its surroundings. Take notice of circum-
stances which may impede work or traffi c, observe soil
conditions (good bearing or not) and take measures to
ensure safety (e.g. the shielding of roadworks from pub-
lic traffi c).
K
. Take measures to ensure that the machine is in a safe
and trouble-free condition prior to usage. Use the ma-
chine only when all protective devices (i.e. guards, noise
absorbers, emergency-off devices) are in place and in
working order.
L
. A visual check of the machine must be made at least
once a shift to ensure that visible damages or faults
are recognized. Any changes (including changes in
the performance or behavior of the machine) must be
reported to the supervisor. If necessary, stop the ma-
chine at once and secure it.
M
. In the case of a malfunction, stop the machine imme-
diately and secure it. Fix the problem as soon as pos-
sible.
N
. To stop and start the machine follow the operating in-
structions and observe any indicator lights.
O
. Keep out of reach of children. Before operating ma-
chine, be sure the activated machine will be of no dan-
ger to anyone.
P
. Be sure to connect the plug to a properly grounded re-
ceptacle to reduce the risk of electric shock.
Q
. Wear proper apparel. Do not wear loose clothing or ac-
cessories. Keep hair and body parts away from open-
ings and moving parts.
R.
If cord/plug is damaged do not operate.
S.
Make sure power switch is in “off” position before plug-
ging in power cord to prevent any accidental activation.
T
. When machine is plugged in do not leave it unattended.
Unplug prior to servicing, when changing accessories,
and when not in use.
U
. Never carry machine by cord. Do not pull cord to un-
plug. Keep cord away from heat, sharp edges and oil.
V
. Do not operate the machine when you are tired or while
under the infl uence of drugs, alcohol or any medica-
tion.
W
. Never operate this unit when fl ammable materials or va-
pors are present. Electrical devices produce sparks or
arcs which can cause a fi re or explosion.
X
. When using an extension cord, make sure it is in good
condition and heavy enough to carry the current drawn
by the machine. Refer to the extension cord table in the
“Electrical Specifi cations” section for the correct gauge
depending on the desired cord length and the machine’s
horse power and voltage.
WARNING

4
1. Install water pump per
Water Pump Installation
Water Pump Installation
section.
(see fi gure 1)
2. Attach rear drip tray by either sliding the two metal clips
of the tray onto the corresponding tabs located at the
rear of the saw frame, or if not applicable slide the fold
found on the rim of the drip tray rim onto the frame itself
(see fi gure 1.1).
Health Warning
Some dust created by power sanding, sawing, grinding,
drilling, and other construction activities contain chemicals
known to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead from lead-based paints,
• Crystalline silica from bricks, cement and other
masonry products, and
• Arsenic and chromium from chemically-treated
lumber.
Your risk from these exposures varies, depending on how
often you do this type of work. To reduce your exposure
to these chemicals: Work in a well ventilated area, and
work with approved safety equipment, such as those dust
masks that are specially designed to fi lter out microscopic
particles.
Unpacking
Open the container and carefully lift the saw by the foam packag-
ing and place it on a fl at, level working area. Be sure that you
have the following items before you discard the container:
• Saw
• Plastic water tray
• 10” saw blade
• Universal wrench
• Water pump
• Rip guide
• Owner’s manual
• Drain plug
See also page 23 for additional optional accessories.
Set Up
Proceed to the following section to complete the assembly
of the saw:
fi gure 1
fi gure 1.1

CC1000T • Owner’s Manual
5
Thermal Overload Protection
Prevents the motor from overheat-
ing and protects the saw from power
surges.
Cutting Table
Features an injection mold rubber
mat that provides a fi rm, durable
work surface while the ball bearing
wheels and rollers ensure smooth ef-
fortless movement.
Ruler Guide
The guide allows convenient mea-
surements and promotes precision
cuts.
Table Retention Device
The device secures the cutting table
when transporting the saw.
ABS Water Tray
ABS is a lightweight alternative to
stainless steel and offers excellent
durability.
Features
Specifi cations
Diamond Product’s CC1000T TILE SAW
Motor
Max. Blade
Capacity
Cutting Length
Cutting Depth
Weight
Dimensions
1
½
HP,
115 V/60 Hz,
3450 RPM
10” blade with
5/8
” arbor
24”,
Diagonally cut
16” tile
3
½
”
103 lbs
Length: 38.2”
Width: 22.6”
Height: 20.6”
Induction Motor
Reliable, high performance motor
with superb service life and low op-
erating noise levels.

6
Installation and Operation
SAW STAND SETUP
1. Remove the folding stand from its box.
2. Remove the two lock pins inserted through the sides of
the stand. While holding the stand upright, spread both
sets of legs apart and swing the workbench over and on
top of the legs.
3. Insert lock pins through the legs and into the workbench.
Seat the saw onto the stand. Secure the saw to the
stand using the two provided wing bolts.
(see fi gure 2)
BLADE INSTALLATION
1. Loosen blade guard adjustment knob located at the rear
of the blade guard. Raise the blade guard to the highest
position and retighten the knob.
2. Remove the blade shaft nut and outer fl ange.
(see fi g-
ure 3)
If a blade has been mounted, hold the blade with
one hand and use the other hand to loosen the nut with
the universal wrench. Remove existing blade.
3. Mount new blade, but make certain the arrow on the
blade coincides with the rotation direction of the shaft.
4. Attach outer fl ange and blade shaft nut. Hold the blade
with one hand and use the other hand to tighten the nut
with the universal wrench. Make certain the fl anges are
pressed fl ush against the blade and that the nut is fi rmly
tightened, but do not over tighten.
5. Loosen blade guard adjustment knob, lower the blade
guard and retighten the knob.
WATER PUMP INSTALLATION
1. Remove the water pump from the box and check that it
is not damaged.
2. Place the pump onto the recessed area of the water
tray. The pump should be oriented such that the water
outlet is horizontal.
(see fi gure 4)
3. Connect water hose from the bearing housing located
on the underside of the cutting head to the water pump.
Plug the pump’s power cord into the receptacle on the
switch box located above the cutting head.
4. Fill the water tray so that the water intake is fully im-
mersed. Proper water level must be maintained at all
times during saw operation.
Disconnect the pump before attempting to handle the
pump.
Never
operate pump without water in the tray.
Never operate pump without water in the tray. Never
WARNING:
fi gure 3
fi gure 2
fi gure 4
Lock Pin

CC1000T • Owner’s Manual
7
USING THE CUTTING TABLE
• The ruler guide has inches marked along the top to al-
low convenient measurements and to promote preci-
sion cuts.
(see fi gure 5)
• The table the table spans an area of 16” x 16”. With
the optional side extension table equipped, the cast alu-
minum cutting table spans an area of 25” x 16”, which
allows it to provide greater support for handling larger
materials.
• Cutting table is covered by a rubber mat that provides a
firm, durable work surface.
• The optional MasterGuide Template Base should be
used together with the cutting table to ensure precision
while making cuts.
PERFORMING STRAIGHT CUTS
1. Set the template base at the desired location on the
ruler guide and tighten the threaded knob. Make sure
the template base is fi rmly tightened to avoid slippage.
2. After the template base is positioned for the desired cut,
place the material being cut fl at against the side of the
template base and the ruler guide.
3. Now you are ready to make your cut.
PERFORMING DIAGONAL CUTS
The template base contains multiple templates for perform-
ing diagonal cuts on a variety of common size tiles: 4”,
6”, 8” and 10” or greater. Each template except the last is
designed to secure the tile fi rmly in place during the cut for
improved accuracy.
1. Locate the template that is appropriate for the desired
tile size. With the selected template facing the vertical
channel in the cutting table, set the template base at the
desired location on the ruler guide. To cut the tile in two
equal halves, position the template base by aligning the
bottom edge of the selected template with the diagonal
table groove extending from the vertical slot of the ruler
guide. Tighten threaded knob once in place.
2. Place one corner of the material being cut into the tem-
plate and rest the adjacent corner against the ruler
guide. When cutting the tile in two equal halves, the lat-
ter corner should rest within the vertical slot of the ruler
ter corner should rest within the vertical slot of the ruler
guide.
3. Now you are ready to make your cut.
PERFORMING MITER CUTS
To make miter cuts, an optional miter block must be pur-
chased.
1. Place the lip of the miter block on the ruler guide with the
threaded knob facing you.
2. Position the miter block such that a tile laying fl at against
the block may rest its left-most edge within the vertical
channel of the cutting table. Tighten the threaded knob
to secure the miter block in place.
3. Place material onto miter block and you are ready to
cut.
SETTING THE CUTTING DEPTH
The recommended cutting depth is ¼” below the cutting
table surface. To adjust the cutting depth, loosen the cut-
ting depth control knob and set the cutting head such that
the lowest point of the blade is ¼” below the table surface.
USING THE DRIP GUARD
To minimize spillage, the saw features a side drip guard in
addition to the rear drip tray to help collect runoff from the
Blade Diameter
Cutting Depth
7”
1¾”
10”
3
½
”
fi gure 5
Setting the blade too low may damage the cutting table
and if set too high, the blade may grab the material being
cut, possibly causing injury to the operator and the saw.
WARNING:

8
right side of the cutting table.
1. Lift the drip guard fl ap, located on the right side of the
saw frame, until the drip guard locks into place.
2. Now you may begin operating the saw.
3. When the saw is no longer in use, unlock the drip guard
by lifting the base of the metal struts on either side and
then lower the drip guard.
(see fi gure 6)
CLEANING THE WATER TRAY
1. Remove the drain plug and water pump. Drain any wa-
ter left inside the water tray.
2. Open drip guard fl ap and pull water tray out.
(see fi gure 7)
fi gure 7
Drip Guard
Water Tray
Drip Guard
Metal Struts
fi gure 6
3. Flush water into the tray while holding it upright to re-
move any sludge buildup.
4. Return the water tray to its original position and close
the drip guard fl ap to secure the water tray in place.
TRANSPORTING THE SAW
1. Ensure that the water tray is empty and dry.
2. Unplug the power cord and store it in the water tray.
3. Secure the cutting table to the front of the saw using the
table retention device.
4. Tighten the cutting depth control knob.
5. Optionally the rear drip tray may be removed and set in
the water tray for better handling.

CC1000T • Owner’s Manual
9
Proper Blade Use
Dos
Don’ts
Wet Cut
Blades
• Inspect blades daily for cracks or uneven
wear.
• Always use appropriate blade for material be-
ing cut.
• Inspect arbor shaft for uneven wear before
mounting blade.
• Always use blades with the correct arbor
shaft size.
•
Ensure that blade is mounted in the correct
direction.
• Use proper safety equipment when operating
the saw.
• Always have a continuous fl ow of water on
both sides of blade.
• Secure the blade to the arbor with a wrench.
• Do not operate the saw without safety guards
in position.
• Do not operate the saw with blades larger
than 10”.
• Do not cut dry with blades marked “Use
Wet”.
• Do not exceed manufacturer’s recommended
maximum RPM.
• Do not force blade into material. Let blade
cut at its own speed.
Dry Cut
Blades
• In addition to the following, always follow wet
recommendations.
• Use appropriate blade for material being cut.
• Inspect segment blades for segment cracking
or loss.
• Do not use damaged blades.
• Use proper safety equipment when operating
the saw.
•
In addition to the following, always follow wet
recommendations.
•
Do not make long cuts with dry blades. Allow
them to air cool.
•
Do not use the edge or side of blade to cut or
grind.
•
Do not attempt to cut a radius or curve.
•
Do not cut too deep or too fast into the mate-
rial.
•
Do not cut any material not recommended by
blade manufacturer.

10
Care and Maintenance
GENERAL RULES
• Always clean the machine before performing any main-
tenance/repair.
• Before performing any cleaning/maintenance/repair,
the machine must be switched off with the main power
switch.
Steps to Follow When Cleaning:
• Please do not use aggressive cleaners (i.e. containing
solvents). Do not use high-pressure water jets, aggres-
sive detergents or solutions and liquids with a tempera-
ture exceeding 86ºF! Use a fl uff-free cloth only.
• Use a cloth which may be lightly moistened only for re-
moving dust and dirt. Hard packed dirt can be removed
with a soft brush.
• For the sake of safety, no water/cleaning liquid/vapor
may penetrate into the electric motor, connectors/plugs,
switches, etc. Therefore cover all apertures, holes in
the housing, connectors or plugs, etc. or seal them with
adhesive tape!
• Use a soft, low-pressure water jet and a brush to rinse
dirt and incrustations away. Be particularly careful when
near hazardous parts of the machine (e.g. switch, mo-
tor). Clean the motor and switches only by wiping with a
moist cloth.
• Do not “rinse” the bearings of the drive elements to pre-
vent them from running dry. The ball bearings of the ma-
chine are permanently lubricated.
• After cleaning, remove all covers and adhesive tape!
All screws/nuts which you may have loosened must be
tightened again!
• After wet cleaning, try the machine on a power outlet
which is equipped with a power breaker (i.e. fault cur-
rent circuit breaker). If the fault current circuit breaker
cuts the power supply, the machine must be inspected
by an authorized dealer prior to use!
CLEANING
After every use of the machine:
• Remove dirty water from container.
• Remove dirt and mud from the bottom of the container.
• Rinse the immersion pump with fresh water to prevent
the water pump from clogging with residual dirt.
After wet cleaning and before using the machine
again:
• Connect the machine to an electric power outlet equipped
with a “GFCI” safety power breaker. If the safety power
breaker cuts off the electrical power supply, do not try to
operate the machine but have it checked by an autho-
rized dealer fi rst.
PROLONGED PERIOD OF NONUSE
Before not using the machine for a prolonged period
of time:
• Clean and lubricate all movable parts. However, do not
grease the guide rails.
After not using the machine for a prolonged period of
time:
• Check that the stand is safely fi xed.
• Check that all screw joints and nuts are fi xed.
• Check that the cutting table is seated properly on the
guide rails and that it moves easily along the entire
length of the rails.
• With the saw blade removed, switch on the motor for an
instant and switch it off again. If the motor does not run,
have the machine inspected by a qualifi ed electrician.
• Check that the immersion pump works properly. Turn
on the cooling water tap and switch the machine on. If
the pump does not give any water or only a little, switch
the machine off at once. Clean the pump, or replace if
necessary.
For your safety, before performing any maintenance on
the saw turn OFF the power switch and UNPLUG the
power cord.
WARNING:

CC1000T • Owner’s Manual
11
EXTREME TEMPERATURE
Ambient temperature below 32° F (Winter):
• To prevent the water in the pump and cooling system
from freezing, remove the water after using the machine
or when there will be a long break. Make sure that the
cooling system is entirely drained so that there is no wa-
ter left inside the pump and water hose!
WATER PUMP MAINTENANCE
When the machine has not been used for a long period
of time, hard packed dirt may begin to build up inside the
pump and block the pump wheel. If the machine is acti-
vated with the immersion pump blocked, the electric motor
of the pump will be damaged within a few minutes! Please
follow the steps listed below to clean the pump before op-
erating the saw:
1. Remove the immersion pump from the water container.
2. Clean the immersion pump.
3. Loosen the fi xing screws of the pump lid.
4. Take the lid off the pump. Be careful not to damage or
lose the gasket underneath.
5. Clean the pump lid.
6. Remove all dirt and incrustations from the pump wheel.
7. Check whether the pump wheel can be easily turned.
8. Then reassemble the immersion pump correctly and
check whether it works properly.
BELT REPLACEMENT
1. Unplug the saw before proceeding any further.
2. Loosen and remove the four bolts located above and
below the belt guard and then remove the belt guard.
(see fi gure 8)
3. Loosen the four bolts located at the base of the motor.
4. Use a hex wrench to access the socket hex bolt located
at the rear of the cutting head. Turn wrench to move the
motor forward, thus providing some slack in the belt.
5. Remove existing belt and replace with a new belt.
6. Perform steps 1 through 4 in reverse to tension the belt
and reinstall the belt guard. Make sure the belt is at the
proper tension before tightening the four bolts at the
base of the motor.
fi gure 8

12
REALIGNMENT
Method 1:
This procedure deals with the most common source of mis-
alignment that occurs when the guide rails are not parallel
with the blade.
1. Set the cutting depth such that the blade passes through
the table, not over.
2. Place a straight edge (i.e. carpenter’s square) on the
cutting table as shown in
fi gure 9.
3. Loosen the left and right guide rails by loosening the
fasteners found at the ends of the rail.
(see
fi gure 9)
The left rail should be slightly loose, so there is not too
much play during adjustments, but the right rail should
move freely.
4. Make sure the short portion of the straight edge is placed
fl ush against the ruler guide. Adjust the left guide rail
so that the front and rear edges of the blade touch the
straight edge, although a tolerance of 0.1mm between
the front and rear edges is allowed. Perform this adjust-
ment along the entire length of the straight edge.
5. Position the table as close to the user as possible.
Place the straight edge fl ush against the ruler guide and
blade. Without holding onto the straight edge, gently
move the table towards the rear of the saw and then
back. Observe any gaps that may appear between the
straight edge and blade or between the straight edge
and ruler guide. A gap exceeding the allowed tolerance
Ruler Guide
Right Guide Rail
Fastener
Left Guide
Rail
Straight Edge
Front of the Saw
fi gure 9
means that the table is not moving parallel to the blade;
hence, further adjustments as outlined in step 4 will be
required. However, if scenario A or B described below
occurs, other adjustments may be required instead.
A. If the straight edge only touches the blade when
the table is positioned midway along the rail or at
the ends of the rail, then the rail may be deformed
(i.e. bowed).
(see fi gure 10)
Perform test cuts
to determine if the rail should be replaced. Typi-
cally a bowing displacement of up to 0.2mm will
not affect cutting accuracy.
B. If the straight edge touches both edges of the
blade intially, but shifts apart as the table travels
along the rail, proceed to method 2 below.
6. Tighten the fasteners at both ends of the left rail.
7. Adjust the right guide rail so that the horizontal rollers
underneath the table engage the rail as shown in
fi gure
11
. In most cases the rollers will not have to be verti-
cally adjusted. Spacing between rails must be equidis-
tant at all points to ensure that they are parallel. Once
adjustments are made, lightly tighten the fasteners on
the right rail and move the table back and forth. If the
table binds against the rail at any point, adjust spacing
accordingly until the table moves smoothly.
8. Tighten the fasteners at both ends of the right rail.
If alignment has been achieved do not proceed to method 2.
fi gure 10
Leave hairline gap
between rail and roller
Leave a
1
⁄
32
⁄32⁄
˝
(1mm) gap
fi gure 11

CC1000T • Owner’s Manual
13
3. If the table shifts to the right as it travels away from the
user, a shim needs to be added to the guide roller fur-
thest from the ruler guide. On the other hand, if the
table shifts to the left, a shim needs to be added to the
guide roller closest to the ruler guide. Remove the ap-
propriate guide roller to insert a shim between the roller
and table, then reattach.
(see fi gure 15)
Depending
on the severity of the shift, more than one shim may be
required.
4. After adding shim(s), mount the table onto the guide rails
by reversing the instructions in step 2. Move the rails to-
ward each other to engage the horizontal rollers to the
right guide rail as shown in
fi gure 11
. Realign the table
to the blade using method 1. Check to see if any shifting
persists. A shift tolerance of 0.2mm is allowed. A shift
in excess of that will require further adjustment—repeat
step 3.
Horizontal
Roller
Flat Roller
fi gure 15
Shim
Guide Roller
Method 2:
This procedure corrects another source of misalignment
that occurs when the table’s orientation is not parallel with
the guide rails.
1. Use the universal wrench to loosen (but not remove) the
fasteners from either end of both guide rails. Move each
rail away from the other, so that the horizontal rollers are
clear of the right guide rail.
(see fi gure 12)
2. Remove rubber cap A on the left side of the table. Loos-
en the exposed lock nut using a 13mm socket wrench.
Use a fl at screwdriver to turn the shaft of the roller clock-
wise to lower it by approximately 3/8”.
(see fi gure 13)
Evenly lift up the table to disengage the guide rollers
from the left guide rail. Once the guide rollers are clear,
shift the table to the right to clear the left horizontal roller
of the rail. Remove the table from the guide rails.
(see
fi gure 14)
Rubber Cap B
fi gure 13
Flat Screw Driver
Size 13mm
Socket
Wrench
Rubber Cap A
Rubber Cap C
fi gure 12
Horizontal Roller
Clearance
Right Guide Rail
Loosen Fasteners
Guide Roller
Horizontal Roller
fi gure 14
1
2
Left Guide Rail

14
LEVELING ADJUSTMENT
This procedure levels the table so that it is perpendicular to
the blade and fl ush against the rails.
1. Remove rubber caps B and C on the right side of the
table. Loosen the exposed lock nuts using a socket
wrench. Next, use a fl at screwdriver to turn the shaft
of the rollers clockwise.
(see fi gure 13)
This will lower
the horizontal rollers to allow room for adjusting the fl at
rollers.
2. Loosen the socket bolts on the fl at roller plate so that the
roller can swing freely about one bolt.
(see fi gure 16)
Do this for both fl at roller plates.
3. Hold the table against the guide rails. The fl at rollers
should reposition themselves to maintain contact with
the guide rails. If the table is not perpendicular to the
blade, lift the right side of the table instead to obtain the
proper angle. A square tool will be required to confi rm
the angle. Tighten the socket bolts. Check the table for
play. Repeat step 2 if some play is still present.
4. Restore the horizontal rollers to their original positions
as shown in
fi gure 11
by reversing the instructions in
step 1. Be sure to tighten the lock nuts and replace the
rubber caps.
Flat rollers rotate in this manner
fi gure 16

CC1000T • Owner’s Manual
15
ELECTRICAL WIRING DIAGRAM
RECOMMENDATIONS
• It is recommended that a 15 amp circuit be used while
operating this saw. This will prevent any loss of power
or interruption.
• Always plug saw as close as possible to the power
source while operating. This will allow you to receive
optimum electricity.
EXTENSION CORD CHART
CC1000T
Power
1
½
HP
Volts
115 V
Amps
15 A
Motor RPM
3450 RPM
Cycle
60 Hz
Phase
1
Wire Gauge
Length of Cord
No. 12
25’
No. 10
50’
No. 8
75’
Electrical Specifi cations
To avoid permanent motor damage you must use the cor-
rect extension cord. Never use more than one extension
at a time. Follow the chart below for proper size.
WARNING:

16
Troubleshooting
Problem Possible Cause Solution
Machine does not run when switched
on
Power cord not properly fi xed/
plugged in
Check that the machine is properly
connected to the power supply
Power cord defective
Have the power cord checked, re-
place if necessary
Main power switch defective
Have the main power switch checked
and replace if necessary by a quali-
fi ed electrician
Loose electrical connection inside
the electric system
Have the whole electric system of
the machine checked by a qualifi ed
electrician
Motor defective
Have the motor checked and re-
placed if necessary by a qualifi ed
technician
Motor stops (power cut out)
Too much pressure exerted while
cutting
Exert less pressure when cutting
Incorrect specifi cation for saw blade
Use a saw blade which corresponds
to the material being cut
Saw has a defective electric system
Have the electric system of the saw
checked by a qualifi ed technician
Poor machine performance, little
power
Power cord/extension cable too long
or cable still wound up inside cable
drum
Use a power cord/extension cable of
the rated length, use a cable drum
with cable fully extended
Power network is insuffi cient
Observe the electrical ratings of the
machine and connect it only to a
power network which complies with
these ratings
Drive motor no longer runs at rated
speed (RPM)
Have the motor checked by a quali-
fi ed electrician and have it replaced if
necessary

CC1000T • Owner’s Manual
17
Problem Possible Cause Solution
Insuffi cient fl ow of cooling water or
no cooling water at all
The pump draws air
Fill the container with water
Filter clogged
Clean the fi lter of the pump
Pump wheel of the immersion pump
blocked by dirt
Disassemble the immersion pump
and clean
Irregular run of the saw blade
Poor tension in the blade material
Return the saw blade to the manu-
facturer
Saw blade wobbles when running
Saw blade is damaged or bent
Have the saw blade aligned /
fl attened
Clean the receiving fl ange
Solder the diamond segments of the
old blade onto another saw blade or
use a new blade
Flange of the saw blade is damaged
Replace the saw blade fl ange
Shaft of the motor is bent
Replace the electric motor
Diamond segment becomes loose
Overheating of the saw blade; cool-
ing water not suffi cient
Have the diamond segment soldered
on the blade again; ensure optimum
fl ow of cooling water
Excessive wear
Wrong type of saw blade
Use harder saw blades
Shaft of motor causes wobbling
Have bearings of the motor or the
motor replaced
Overheating
Ensure optimum fl ow of cooling
water
Cracks in or near the diamond seg-
ment
Saw blade too hard
Use a softer blade
Fixed fl ange is worn out
Replace the fi xed fl ange
Motor shaft bearing
Replace the bearing of the motor
shaft

18
Problem Possible Cause Solution
Saw blade is blunt
Saw blade type is unsuitable for the
material being cut
Use appropriate type of saw blade
Saw blade type is unsuitable for the
machine performance
Saw blade too hard
Diamond segments are blunt
Sharpen the diamond saw blade
Appearance of cut is not optimal
Poor tension in the blade material
Return the saw blade to the manu-
facturer
Too much load placed on the saw
blade
Use a suitable saw blade
Diamond segments are blunt
Sharpen the saw blade
The center hole in the saw blade has
become wider due to wear
The saw blade has slipped on the
motor shaft when running
The arbor of the saw blade must be
fi tted with an appropriate adaptor
ring
Check the receiving fl ange and have
it replaced if necessary
Saw blade shows blooming colors
Saw blade overheating due to a lack
of cooling water
Ensure an optimum fl ow of cooling
water
Lateral friction when cutting
The material feed is too high; pro-
ceed more slowly
Grinding marks on the saw blade
Material is not being fed parallel to
the saw blade
Ensure that the direction of feed is
absolutely parallel to the saw blade
Adjust the roller table or have it
adjusted
Poor tension in the blade material
Have the saw blade tensioned
Too much load on the saw blade
The material feed is too high, pro-
ceed more slowly

CC1000T • Owner’s Manual
MAIN ASSEMBLY
12
14
15
7
13 6
1
2
4
8
911
8
5
3
10
DESCRIPTION PART NO
1 W ater tray 6043189
2 SDT1000XT Frame assembly 6043714
3 Male 5/16 - 18 UNC x 3/4L Star type knob 6043027
4 Cutting table assembly 6043651
5 10" 1000Jr Blade guard assembly 6043183
6 W ater pump 6043303
7 10" (254mm) Cont. general purpose blade
8 3/8 W aved lock washer 2902016
9 Male 3╱8 - 16 UNC x 32L Star type knob 6043715
10 M8 Very Big W asher 2901336
11 M10 Very Big W asher 2901356
12 M10 Spring Lock W asher 2900321
13 M10 x 1.5 x 20L Hex bolt 2501801
14 Outer flange 6043088
15 5╱8 - 11 UNC Nut 6043026
19