Diamond Systems 70 CPH FARMPACKE User manual

70cph FARMPACKER

IMPORTANT – PLEASE READ!
The information provided in this manual has been carefully checked and is
believed to be accurate. However, changes are made periodically, THESE
CHANGES ARE INCORPORATED IN NEWER PUBLICATIONS.
Diamond Systems may improve and/or change products described in this
publication at any time. Due to continuing system improvements, Diamond
Systems is NOT RESPONSIBLE for inaccurate information, which may appear in
the manual.
In no event will Diamond Systems be liable for direct, indirect, special, exemplary,
incidental, or consequential damages resulting from any defect or omission in this
manual. Even if advised of the possibility of such damages.
In the interest of continued product development Diamond Systems reserves the
right to make improvements in this manual and the products it describes at
anytime, without notice or obligation.
For the latest product updates please call Diamond Systems Sales or Service.
MAY, 2001
23400 Haggerty Road, Farmington Hills, Michigan 48335-2635 USA
Office: 248-476-7100 FAX: [phone]
Email: [email protected]

WARNING!
SAFETY AND SERVICING
CLEANING, REPAIRING AND/OR ADJUSTING
DO NOT OPERATE ANY PART OF THE
MACHINE UNLESS ALL GUARDS ARE IN
PLACE.
NEVER service, clean, repair and/or adjust any part of the machine
while the machine is still on and/or in operation.
STOP the machine and lock it out before servicing, cleaning,
repairing, and/or adjusting. If the machine cannot be stopped or
turned off, wait until production for the day is completed. If any
guards are removed for service, cleaning, repairing, and/or adjusting
the machine, replace all guards and secure them before restarting
the machine.
Keep all floors dry and free of broken egg, water, oil, and debris in
traffic area of the processing operation. IF the floor becomes wet it
take whatever steps are necessary to keep the floor dry.
Employees should not operate or service the equipment with loose
clothing or long hair.
Make sure all supervisors and employees
understand the importance of keeping all
guards in place and keeping the floor clean
and dry.
January, 2001

SvsrEMS
70
CPH
FARMPACKER
ForParts
&Service:
United
States.
Tel: [phone]
Fax: [phone]
Spain:
Tel: [phone]
Fax: [phone]
Malaysia:
Tel:
60-3-5631-4991
Fax:
60-3-5631
-5991
DiamondAutomation
23400HaggertyRoad
FarmingtonHills,
Michigan48335-2635
USA
EMail
- [email protected]
Office 248-476-7100
DirectDial 248-476-7106
+ Ext.
_
Fax [phone]
Service 248-476-7274
www.diamondsystem.com

TABLE OF CONTENTS
I|ACEIIIESPECIFICiAIIONS .. .. . 1
INgraLLtrroil . . 3
POSITIONINGAI{DASSWBLY .... . 3
INSTALL TAIG.AWAY COM/EYOR TO THE RIGHT 4
INSTALL TAKE.AWAY COM/EYOR TO THE LEFT O O " " ' 5
ELESIRTCAL HOOKT'P . 7
AC INPIIT . 7
HOUSEBELTS(ELECTRICAL)....o. I
AC HOOKT'P DIAGRAIT{ . 9
FERUPAC.trER CIJEAITIT{G
FERUPAC.trEI, IJUBRICAIION
OPERA!ION
CONTROL PAI.IEL FI'NCTIONS
PACKER OPER.ATION
aDitugruENr
TIITIE DEI,AY ADJUST!{ENT
DENESTERADWST!{ENT
ADJT'ST THE JAW CENTERSTO FI,AT.
ADJUST THE JAW OPENTNG. O ' ' '
ADJUST THE CI,AI.TPPLATES TO THE STACK OF FI,ATS.
SENSORADJUST!{ENT
DENESTERSTART SENSOR
DENESTER STOP SENSOR
10
10
11
11
13
15
15
16
16
L7
18
20
20
20
CYCLE STOP SENSOR . 2L
MOTOR CONTROL ADJUSTI{ENT 22
HEJADTIMING ADJUSTMENT . 23
CI,AII{SHELL ADJUS$IENTS . 24
CI,AI{SHELL RELEASE ADJUSTMENTS . 25
LONG AI.ID SHORT ADVANCE ADJUSTMENTS . 27
TROI'BIJESEOOrING . 29
ELECTRICAL . 29
P.C.B. LIGHT . 29
PACKER UALFT'NCTIONS 30
REFEREXCE / ELECARICAL, DRtrINcs . 35
UISCELI,ANEOUS DRAWINGS . 35
ELECTRICAL DEVICE LOCATION 35
TB-2 I.{IRING DTAGR,N! 35
scHnMATrcs . 37
SYSTEIT{ FLOWCTTART 39
ELECTRICAL BOX ASSEMBLY 41

RETERETSCE
/ UECEAXIeAL, DRATINGS . 42
JAPAI{ESE DENESTER
LITT PI.ATE ASSEMBLY . 42
PKSASSEI{BLY .. 43
RESERVOIRASSEIIBLY . 44
FARMPACKER
BASE ASSEMBLY . . 45
PUSHERCHAINASSEIIBLY .. . 45
DENESTERSIDE PI,ATE ASSEITTBLY 47
DENESTER
LIFT PI.ATE ASSEMBLY . . 48
FARUPACKERGUARDS .. .. . 49
FARUPACKER
HEAD ASSEUBLY 50
CI,AUSHELL ASSB.TBLY . 54
DRIVE TRAIN ASSE}IBLY 55
Lt

MACHINE SPECIFICATIONS
AC POWERINPUT 230.240
VAC, 60HZ, I PHASE
220.230
VAC, 50 HZ, 1PHASE
POWER
CONSUMED .373KW |/I
HP
CASESPERHOUR 70
DIMENSIONS:
PACKERLENGTH 9'1"
(2.77m)
WIDTH (packer andtakeawayconveyor) 8'5"
(2.56m)

INSTAI.LATION
POSITIONING AND ASSEMBLY
FIGURE - POSITION AND LEVEL
LEVEL FROM
RESERVOI
R STOP OF
I
DEPLATE
HOUSEBELTS PACKER RESERVO
IR
POSITION PACKERAND LEVEL
Place the farmpacker in position. Adjust the packer's legs so
that the bed of the reservoir is .25rr to .50tt below the housebelt.
Make sure the packer is level from side to side and front to back.
When leveling the packer, take measurements from the reservoi.rts
side plate and not it's bed (the bed is not leveI), then anchor the
farmpacker's legs to the floor.

FIGURE - TAKEAWAY CONVEYOR
TAKEAWAY BELT
I
DLER ADJUST
TAKEAWAY CONVEYOR
D
IRECTI
ON OF BELT
DRIVEUNIT
4 PLACES
AND DR
IVE
ATTACH
SECT
I
ONTA
KEAWAY
2 PLACES
ATTA
C
HMENT
CHAIN TAKE UP
TNSTALL TAKEAWAY
CONVEYOR
TO THE RIGHT (FACTORYCONFIGURED)
1. fnstall takeaway conveyor and attach it to the drive unit with
two 5/15tt bolts with lockwasher and nuts.
2. Loosen takeaway belt id1er. Thread belt through conveyor as
shown above, naking sure belt direction is correct (see arrows
on underside of belt). Insert connecting pin in belt. Move
idler to the top of the slot and retighten.
3. Mount electrical box onto rrCrr
brackets on conveyor.
4. Adjust takeaway height so that it is comfortable to operator.
Anchor packer legs. Adjust electrical box.
5. Install guides fron packer to takeaway conveyor. NOTE: Mount
guides to outside of packer rails. A catch point is created
when they are mounted to the inside.
6. Proceed to Electrical Hookup.

FIGURE - DRIVE UNIT
INTER-CHANGE
VENT & HOLE PLUG
I
NTER-CHANGE
SENSOR MOUNT
& HOLE PLUG.
FIEROUTE SENSOFI
TAKEAWAY CONVEYOFI
DRIVE UNIT BEAFI
ING CAP
INSTALL TAKEAWAY
CONVEYOR
TO THE LEFT
The Farmpacker is factory configured for the takeaway to go
to the right. To convert the conveyor to the left, go through the
following steps. In short, the gearbox and takeaway drive sprock-
ets have to be inter-changed.
1. Renove the drive unit by unscrewing the four 5/I6n attachrnent
bolts. Once removed from tbe machine the drive sprocket and
bearing cap have to be inter-changed. Take a measurement frour
the inside of the conveyor to the sprocket. Remove the
sprocket and bearing end cap. Reinstall sprocket on the op-
posite end of the shaft, the same distance fron the inside of
the conveyor. Reinstall bearing cap on other end.
2. The drive gearbox on the packer has to be turned over. To
acconplish this, the output sprocket has to be moved to the
opposite shaft and the vent plug has to be inter-changed with
other plug. To do this remove the three mounting bolts. Swing