Diamond CSL1007-VTB User manual

Mod: CSL1007-VTB
Production code: HPL/1004-P
07/2018

MANUAL
HPL

Bertrand Manufacturer - 3
General rules ..................................................................................................................................... 04
Technical data .................................................................................................................................. 05
Hoods HPL 1004 - 1504 - 2004 - 2504 .......................................................................................... 05
Characteristics .................................................................................................................................... 05
Fans DDM 7/7 - DDM 8/9 ................................................................................................................. 06
General information ........................................................................................................................... 06
Description and technical features ................................................................................................... 06
Description ......................................................................................................................................... 06
Technical features and intended use .............................................................................................. 06
Security measure .............................................................................................................................. 06
Installation manual ............................................................................................................................ 07
Use and operation ............................................................................................................................ 07
CE- declaration of incorporation mod. DDM 7/7 ............................................................................ 08
CE- declaration of incorporation mod. DDM 8/9 ............................................................................ 09
Data plate .......................................................................................................................................... 10
Wiring diagram .................................................................................................................................. 10
Digital speed control ...................................................................................................................... 11
General information ........................................................................................................................... 11
Basic operation characteristics ......................................................................................................... 12
Main features ..................................................................................................................................... 12
Procedure for controlling the engine speed .................................................................................... 12
Installation of the controller ............................................................................................................... 13
Placement of lters and divider .................................................................................................... 14
....
Installation of the lters ..................................................................................................................... 14
1.
1.1
1.2
2.
2.1
2.2
2.2.1
2.2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
3
3.1
3.2
3.3
3.4
3.5
4
4.1
CHAPTER PAGEDESCRIPTION
INDEX

4- Bertrand Manufacturer
GENERAL RULES
• Attentively read the following instructions , because they contain important information of security, use and mainte-
nance of the appliance.
• Save these “instructions for use”, so several users of the appliance can consult them at any time.
• Make sure the appliance is complete after the unpacking.
• In case of doubt, don’t use the appliance and consult qualied personnel
• The appliance can only be used by qualied personnel.
• Before cleaning or maintenance of the appliance, or in case of breakdown or bad functioning, always close the gas and
water supply.
• In case of repair , always ask technical qualied assistance and ask to use original spare parts.
• The non-respect of this instructions can endanger the security of the appliance.
• The appliance has to be in accordance with the norms and realised according to the instructions of the constructor.
• Do not clean the appliance with high-pressure cleaning machines.
• Do not close openings for gas and air supply, or emitting of heat.
• To avoid risks of rust or chemical aggression, good cleaning of the surfaces in stainless steel is advised.
• To bring the appliance in state of security, when not used
IF THE INSTRUCTIONS IN THIS MANUAL ARE NOT RESPECTED, NEITHER BY THE USER, NEITHER BY THE
INSTALLER, THE COMPANY WILL ABANDON EVERY RESPONSIBILITY AND ANY ACCIDENT OR DEFECT
CAUSED BY IGNORANCE OF THE FOLLOWING CANNOT BE ATTRIBUTED TO THE CONSTRUCTOR.
THE CONSTRUCTOR WILL ABANDON EVERY RESPONSIBILITY ACCORDING TO POSSIBLE INCORREC-
TNESS IN THIS MANUAL, DUE TO TRANSCRIPTION OR PRINTING.
THE MORE, HE MAINTAINS THE RIGHT TO MAKE NECESSARY AND USUAL MODIFICATIONS TO THE PRO-
DUCT AND THIS WITHOUT DENIAL OF THE ESSENTIAL CHARACTERISTICS.

1 - Manual - Technical Data
Bertrand Manufacturer - 5
1. TECHNICAL DATA
P
C A C
L
197
B
H = 460
HPL/1004 HPL/1504 HPL/2004 HPL/2504
Dimensions in mm ( P X L x H ) 1000 X 900 X 460 1500 X 900 X 460 2000 X 900 X 460 2500 X 900 X 460
Air suction holes - n° - dimensions in mm A X B n°1 - 232 X 132 n°1 - 232 X 132 n°1 - 298 X 132 n°1 - 298 X 132
Labyrinth lters 400 X 500 2 2 2 2
Labyrinth lters 500 X 500 1 2 3
Dividers 2 2 2 2
Indicator lamp - n° - W n°1 - 18W n°1 - 36W n°1 - 58W n°1 - 58W
Vacuum DDM 7/7 (230/1/50 - 1,6A - 147W - 1400 Rpm) 1 1
Vacuum DDM 8/9 (230/1/50 - 3,15A - 420W - 1400 Rpm) 1 1
Airow in m³/h 1500 1500 2500 2500
Digital speed indicator with solenoid valve and light switch 4,5A - 230V 4,5A - 230V 4,5A - 230V 4,5A - 230V
Injection holes A1 x B1 NO NO NO NO
Recessed lighting (with plexi cover) YES YES YES YES
Welded gutter to collect grease NO NO NO NO
Fully welded NO NO NO NO
Volume without packaging 1,03 1,03 1,36 1,69
Weight without packaging 40 45 55 65
• Monobloc hood made of stainless steel with brushed and polished nish.
• Hood assembled by electronic point welding.
• Labyrinth lters in stainless steel network.
• Special anti-drip chute for grease collection.
• Tap drainage for grease.
Where provided :
• IP65 lamp with or without built-in lighting.
• Built-in vacuum 230/1/50 IP55, ERP 2015.
• Speed regulator 4,5A IPSS.
• Welded gutter to collect grease on hoods with recessed lighting.
1.1 Hoods HPL 1004 - 1504 - 2004 - 2504
1.2 Caractéristiques

2 - Manual - Fans
6- Bertrand Manufacturer
2. FANS DDM 7/7 - DDM 8/9
2.1 General information
2.2 Description and technical characteristics
2.3 Security measure
This manual is directed to manufacturers, installers and service agents of ventilation equipment specialized in the appli-
cation, installation and adjustment of industrial fans.
2.1.1 Purpose and limits of the use of the manual :
This manual is intended for specialized and adequately trained personnel in the realization of machines or equip-
ment using centrifugal electric fans, preventing preventive errors from the use and installation of such devices.
However, the present recommendations are not the only methods, procedures or other devices for obtaining
security in the represented situations. Always be rigorously careful when moving around moving parts or parts
under tension. Safety depends only on skill, experience and reasonable attention in the actions performed on the
machine.
To operate safely on the electronic fan during installation and maintenance, use individual protective equipment (eg.
gloves) as provided for in Directive 89/686 / EEC (and its successive amendments).
2.2.1 Description :
For a description of the fans, refer to the manual.
2.2.2 Technical features and expected use :
The current electric fan is adapted to transfer non-toxic, non-ammable, non-corrosive air without liquid or solid or
abrasive particles and the temperature does not exceed 40 ° C (UNI EN ISO 13349).
Different temperature and humidity limits are indicated on the fan label. The electric fan must only be operated
with the electrical power supplied by the indication on the label.
In addition to these recommendations, before performing any activities related to the use of this machine, you
must be informed of the required security applications based on the laws, rules and standards applicable to the
installation site
Displacement, installation and maintenance must always be carried out by
trained and trained technicians.
Any installation by unskilled people is therefore prohibited
Attention: The current electrical fan is built to be mounted in a machine and therefore cannot be used
autonomously.
Attention: the present electric fan must be protected against the risks of mechanical type, the risks due
to the projection, the risks due to the electric energy and the risks due to the extreme temperatures (the
engine can reach surface temperatures above 70 °C) in all cases the electric fan must be installed on the
machine taking into account all necessary safety measures, in order to avoid any danger arising from its
application, in accordance with the requirements of Machine Directive 2006/42 / EC (and its successive
amendments). As an indication, we advise you to apply the content of technical standards UNI EN ISO
12100, UNI EN ISO 13857, CEI EN 60204, UNI EN ISO 12499.
Note: the sound power level emitted by the machine is indicated on the label when it exceeds Leq = 85db
(A). The weight of the fan is indicated on the label when it exceeds 30kg. These indications must be taken
into account to provide the appropriate protection for the machine.

2 - Manual - Fans
Bertrand Manufacturer - 7
2.4 Installation operations
2.5 Use and operation
The correct installation of the electric fan ensures the solution of many problems that could arise during its use.
The fan must be used only for the purpose for which it was designed (par.2.2.2) and introduced into the machine with all
the protections to prevent any risk to persons and things.
Use out of predetermined limits can lead to dangerous situations not considered and independent of the responsibility of
the manufacturer.
Installation phases:
a) check if parts are damaged or missing;
b) check that the wheel rotates freely and that there is no sign of excessive imbalance or play on the motor shaft
c) Insert the fan into the machine by securing it with the anchor holes on the fan housing or through the holes on the
ange, if tted, or holes of the brackets that are part of the supply. The electro ventilator must have a space between
the suction gates and the walls of the machine to not punish the aeroulic and sound characteristics, this distance must
at least be the diameter of the wheel. The diameter of the wheel can be found in the description on the label, which is
expressed in pulses (if it is three digits, it is expressed in millimetres);
d) connect the electric fan according to the attached connection diagram and also present on the electric fan, also
veries that the supply voltage for the test does not exceed the ones indicated on the label of the electric fan;
e) during the test phases of the machine, check that the direction of rotation coincides with that indicated by the
orientation arrow on the electric fan and that the current absorption does not exceed the one indicated on the label;
f) Check the protections specied by the project so that the machine complies with the requirements of the
89/392 / EEC directive in the protection of the electric fan, and that these are adequately installed.
CAUTION: do not remove the safety protections provided; do not intervene on
the electric fan without rst turning off the voltage and wait until the wheel has
stopped
Attention: the displacement of the electric fan could be difcult given its shape and the uneven distribu-
tion of the weights.
Attention: Turn off the power of the machine before you start the installation process.
Attention: the electric fan must be installed with the motor shaft placed horizontally with respect to the
ground
Caution: before operating the electric fan control that the voltage of the power supply corresponds to that
shown on the label
Attention: the electric fan must operate only within the limits of operation (power supply, temperature,
etc.) indicated on the label.

2 - Manual - Fans
8- Bertrand Manufacturer
2.6 EC-declaration of incorporation mod. DDM 7/7
069-2016
INSTRUCTION 985707
NICOTRA Gebhardt
MADE IN ITALY
Nicotra Gebhardt S.p.a. Via Montenapoleone, 9 20121 Milano
Stabilimento: Via Modena, 18 24040 Ciserano Loc. Zingonia (BG) - IT
mod. DDM 7/7 E5G3301 1F 4P +FL+SCT
code FN022T / 00 BATCH 831595
1.6/1.55 A.max 147 W 1200 RPM Th Y
1~ 50/60 Hz
ETA 38,8 % Total INST. B N 49 ErP 2015
230 V IP 55 C5 µFCl.Is.Mot. F
!
-20
+40
°C
The manufacturer :
Nicotra Gebhardt S.p.A.
Via Modena 18,
24040 Ciserano, Italy
Herewith declares, that the direct-driven fan, manufactured in the Nicotra Gebhardt plant in Ciserano (Zingonia), Italy,
and individually identied, according to its name-plate, by Product designation, Part number / Revision Batch n°,
qualies as a partly-completed machine, according to Article 2 clause (g), and does comply to the following basic requi-
rement of the Machine Directive (2006/42/EC): Annex I, Article 1.1.2, 1.3.7, 1.5.1.
The relevant technical documentation is compiled by Nicotra Gebhardt S.p.A., and stored at the same address above,
and the manufacturer accepts to transmit such documentation, on the partly completed machinery, on paper or in elec-
tronic format, in response to a reasoned request by the national authorities.
This partly-completed machine must not be put into service until the nal machinery into which it is to be incorporated
has been declared in conformity with the provisions of the Machine Directive (2006/42/EC).
Nictora Gebhardt S.p.A.- Italy -
Ufci amministrativi e commerciali:
Stabilimenti:
Sede Legale: 20121 Milano - Via Montenapoleone 9 - e-mail: [email protected]
24040 Ciserano Loc. Zingonia (BG) - Via Modena, 18 - Tel. [phone] - Fax [phone]
24040 Ciserano Loc. Zingonia (BG) - Via Modena, 18 - Tel. [phone] - Fax [phone]
Place / Date
Ciserano, 21.04.2015
1) For a complete listing of applied standards and technical specications see manufacturer’s documentation
2) as far as harmonized standards are not existing
Andrea Cigada
Senior Vice President Operations
EMEA
Fabio Breviario
Chief engineer and Design Authority
R&D Manager
The following harmonized standards have been applied (1):
Safety of machinery - General principles for design - Risk assessment and risk reduction
Safety of machinery - Safety distance to prevent hazard zones being reached by upper and
lower limbs (this particular sandard applies to any inlet or outlet guard which may be included in
the design of each particular fan)
Safety of machines - Electrical equipement of machines
Part 1: General requirements
Applied National Technical Standards and Specications (2):
Fans - Safety requirements
EN ISO 12100
EN ISO 13857
EN 60204-1
VDMA 24167

2 - Manual - Fans
Bertrand Manufacturer - 9
2.7 EC-declaration of incorporation mod. DDM 8/9
069-2016
INSTRUCTION 985707
NICOTRA Gebhardt
MADE IN ITALY
Nicotra Gebhardt S.p.a. Via Montenapoleone, 9 20121 Milano
Stabilimento: Via Modena, 18 24040 Ciserano Loc. Zingonia (BG) - IT
mod. DDM 8/9 TIGHT E6G3405 +FL+SCT
code FN02250 / 00 BATCH 832191
3.15 A.max 420 W 1320 RPM Th Y
1~ 50 Hz
ETA 40,9 % Total INST. B N 49,1 ErP 2015
230 V IP 55 C12.5 µFCl.Is.Mot. F
!
-20
+40
°C
The manufacturer :
Nicotra Gebhardt S.p.A.
Via Modena 18,
24040 Ciserano, Italy
Herewith declares, that the direct-driven fan, manufactured in the Nicotra Gebhardt plant in Ciserano (Zingonia), Italy,
and individually identied, according to its name-plate, by Product designation, Part number / Revision Batch n°,
qualies as a partly-completed machine, according to Article 2 clause (g), and does comply to the following basic requi-
rement of the Machine Directive (2006/42/EC): Annex I, Article 1.1.2, 1.3.7, 1.5.1.
The relevant technical documentation is compiled by Nicotra Gebhardt S.p.A., and stored at the same address above,
and the manufacturer accepts to transmit such documentation, on the partly completed machinery, on paper or in elec-
tronic format, in response to a reasoned request by the national authorities.
This partly-completed machine must not be put into service until the nal machinery into which it is to be incorporated
has been declared in conformity with the provisions of the Machine Directive (2006/42/EC).
Nictora Gebhardt S.p.A.- Italy -
Ufci amministrativi e commerciali:
Stabilimenti:
Sede Legale: 20121 Milano - Via Montenapoleone 9 - e-mail: [email protected]
24040 Ciserano Loc. Zingonia (BG) - Via Modena, 18 - Tel. [phone] - Fax [phone]
24040 Ciserano Loc. Zingonia (BG) - Via Modena, 18 - Tel. [phone] - Fax [phone]
Place / Date
Ciserano, 21.04.2015
1) For a complete listing of applied standards and technical specications see manufacturer’s documentation
2) as far as harmonized standards are not existing
Andrea Cigada
Senior Vice President Operations
EMEA
Fabio Breviario
Chief engineer and Design Authority
R&D Manager
Les normes harmonisées suivantes on été appliquées (1):
Safety of machinery - General principles for design - Risk assessment and risk reduction
Safety of machinery - Safety distance to prevent hazard zones being reached by upper and
lower limbs (this particular sandard applies to any inlet or outlet guard which may be included in
the design of each particular fan)
Safety of machines - Electrical equipement of machines
Part 1: General requirements
Applied National Technical Standards and Specications (2):
Fans - Safety requirements
EN ISO 12100
EN ISO 13857
EN 60204-1
VDMA 24167

2 - Manual - Fans
10
2.8 Information data plate
2.9 Connection diagram
INSTR. COD.
NICOTRA Gebhardt
Nicotra Gebhardt S.p.a. Via Montenapoleone, 9 20121 Milano - Italy
Stabilimento: Via Modena, 18 24040 Ciserano Loc. Zingonia (BG) - IT
mod.
COD. BATCH
11 A.max 12 W 13 RPM Th 14
5 6 Hz.
ETA 19 % 20 21 N 22 23
7 V. IP 8 10 µFCl. Is. 9
!
°C
15
18
M>
kg
16 Kg SWL dB (A)
17
>
1
2 3 4
1. description model
2. Nicotra code
3. Level of modication
4. Production lot number
5. Number of phases and current voltage
6. power supply frequency
7. power supply voltage
8. Protection index engine housing
9. Class of motor insolation
10. Convector value (if any)
11. Maximum current absorption
12. Rated engine power
13. Nominal number of revolutions
14. Presence of thermal protector (Y = yes / N =
no)
15. Reach operating temperature
16. Machines exceeding 30kg (if any)
17. Machines that exceed the sound power level of
85 dB (A) (if present)
18. User’s Guide instruction code
19. Total revenue
20. Revenue category (static or total)
21. category of measure used to determine energy
efciency
22. level of performance at the optimum point of
energy efciency
23. Erp comformity
MAIN
AUX
ORANGE ORANGETH
YELLOW/GREEN
WHITE BROWN BLACK
POWER SUPPLY
BLACK
BLUE
RED
YELLOW
BROWN
GREEN
WHITE
YELLOW/GREEN
ORANGE
GREY
VIOLET
SPEED 1,2,3,4
PHASE
NEUTRAL