Diamond Diverso WR-K157-TV User manual

Mod: WR-K157-TV
Production code: HPLDIVERSO/1504
12/2017

INSTRUCTIES
DIVERSO

2- Bertrand Manufacturer
General rules ..................................................................................................................................... 03
Technical data .................................................................................................................................. 04
Hoods HPL 1004 - 1504 - 2004 - 2504 .......................................................................................... 04
Characteristics .................................................................................................................................... 04
Fans DDM 7/7 - DDM 8/9 ................................................................................................................. 05
General information ........................................................................................................................... 05
Description and technical features ................................................................................................... 05
Description ......................................................................................................................................... 05
Technical features and intended use .............................................................................................. 05
Security measure .............................................................................................................................. 05
Installation manual ............................................................................................................................ 06
Use and operation ............................................................................................................................ 06
CE- declaration of incorporation mod. DDM 7/7 ............................................................................ 07
Data plate .......................................................................................................................................... 09
Wiring diagram .................................................................................................................................. 09
Digital speed control ...................................................................................................................... 10
General information ........................................................................................................................... 10
Basic operation characteristics ......................................................................................................... 11
Installation of the controller ............................................................................................................... 12
Placement of lters and divider .................................................................................................... 13
Installation of the lters ..................................................................................................................... 13
1.
1.1
1.2
2.
2.1
2.2
2.2.1
2.2.2
2.3
2.4
2.5
2.6
2.7
2.8
3
3.1
3.2
3.3
4
4.1
CHAPTER PAGEDESCRIPTION
INDEX

Bertrand Manufacturer - 3
GENERAL RULES
• Attentively read the following instructions , because they contain important information of security, use and mainte-
nance of the appliance.
• Save these “instructions for use”, so several users of the appliance can consult them at any time.
• Make sure the appliance is complete after the unpacking.
• In case of doubt, don’t use the appliance and consult qualied personnel
• The appliance can only be used by qualied personnel.
• Before cleaning or maintenance of the appliance, or in case of breakdown or bad functioning, always close the gas and
water supply.
• In case of repair , always ask technical qualied assistance and ask to use original spare parts.
• The non-respect of this instructions can endanger the security of the appliance.
• The appliance has to be in accordance with the norms and realised according to the instructions of the constructor.
• Do not clean the appliance with high-pressure cleaning machines.
• Do not close openings for gas and air supply, or emitting of heat.
• To avoid risks of rust or chemical aggression, good cleaning of the surfaces in stainless steel is advised.
• To bring the appliance in state of security, when not used
IF THE INSTRUCTIONS IN THIS MANUAL ARE NOT RESPECTED, NEITHER BY THE USER, NEITHER BY THE
INSTALLER, THE COMPANY WILL ABANDON EVERY RESPONSIBILITY AND ANY ACCIDENT OR DEFECT
CAUSED BY IGNORANCE OF THE FOLLOWING CANNOT BE ATTRIBUTED TO THE CONSTRUCTOR.
THE CONSTRUCTOR WILL ABANDON EVERY RESPONSIBILITY ACCORDING TO POSSIBLE INCORREC-
TNESS IN THIS MANUAL, DUE TO TRANSCRIPTION OR PRINTING.
THE MORE, HE MAINTAINS THE RIGHT TO MAKE NECESSARY AND USUAL MODIFICATIONS TO THE PRO-
DUCT AND THIS WITHOUT DENIAL OF THE ESSENTIAL CHARACTERISTICS.

1 - Instructies - Algemene regels
4- Bertrand Manufacturer
1. TECHNICAL DATA
P
C A C
L
197
B
HAL/1004 HAL/1504
Dimensions in mm ( P X L x H ) 1000 X 700 X 460 1500 X 700 X 460
Air suction holes - n° - dimensions in mm A X B n°1 - 232 X 132 n°1 - 232 X 132
Labyrinth lters 400 X 500 2 2
Labyrinth lters 500 X 500 1
Dividers 2 2
Vacuum DDM 7/7 (230/1/50 - 1,6A - 147W - 1400 Rpm) 1 1
Vacuum DDM 8/9 (230/1/50 - 3,15A - 420W - 1400 Rpm)
Airow in m³/h 1500 1500
Digital speed indicator with solenoid valve and light switch 4,5A - 230V 4,5A - 230V
Injection holes A1 x B1 NO NO
Welded gutter to collect grease NO NO
Fully welded NO NO
Volume without packaging 1,03 1,03
Weight without packaging 40 45
• Monobloc hood made of stainless steel with brushed and polished nish.
• Hood assembled by electronic point welding.
• Labyrinth lters in stainless steel network.
• Special anti-drip chute for grease collection.
• Tap drainage for grease.
Planned :
• Built-in vacuum cleaner 230/1/50 IP55, ERP 2015.
• Speed regulator Ò4,5A IPSS.
1.1 Dampkappen HPL 1004 - 1504 - 2004 - 2504
1.2 Caractéristiques

2 - Manual - Fans
Bertrand Manufacturer - 5
2. FANS DDM 7/7 - DDM 8/9
2.1 General information
2.2 Description and technical characteristics
2.3 Security measure
This manual is directed to manufacturers, installers and service agents of ventilation equipment specialized in the appli-
cation, installation and adjustment of industrial fans.
2.1.1 Purpose and limits of the use of the manual :
This manual is intended for specialized and adequately trained personnel in the realization of machines or equip-
ment using centrifugal electric fans, preventing preventive errors from the use and installation of such devices.
However, the present recommendations are not the only methods, procedures or other devices for obtaining
security in the represented situations. Always be rigorously careful when moving around moving parts or parts
under tension. Safety depends only on skill, experience and reasonable attention in the actions performed on the
machine.
To operate safely on the electronic fan during installation and maintenance, use individual protective equipment (eg.
gloves) as provided for in Directive 89/686 / EEC (and its successive amendments).
2.2.1 Description :
For a description of the fans, refer to the manual.
2.2.2 Technical features and expected use :
The current electric fan is adapted to transfer non-toxic, non-ammable, non-corrosive air without liquid or solid or
abrasive particles and the temperature does not exceed 40 ° C (UNI EN ISO 13349).
Different temperature and humidity limits are indicated on the fan label. The electric fan must only be operated
with the electrical power supplied by the indication on the label.
In addition to these recommendations, before performing any activities related to the use of this machine, you
must be informed of the required security applications based on the laws, rules and standards applicable to the
installation site
Displacement, installation and maintenance must always be carried out by
trained and trained technicians.
Any installation by unskilled people is therefore prohibited
Attention: The current electrical fan is built to be mounted in a machine and therefore cannot be used
autonomously.
Attention: the present electric fan must be protected against the risks of mechanical type, the risks due
to the projection, the risks due to the electric energy and the risks due to the extreme temperatures (the
engine can reach surface temperatures above 70 °C) in all cases the electric fan must be installed on the
machine taking into account all necessary safety measures, in order to avoid any danger arising from its
application, in accordance with the requirements of Machine Directive 2006/42 / EC (and its successive
amendments). As an indication, we advise you to apply the content of technical standards UNI EN ISO
12100, UNI EN ISO 13857, CEI EN 60204, UNI EN ISO 12499.
Note: the sound power level emitted by the machine is indicated on the label when it exceeds Leq = 85db
(A). The weight of the fan is indicated on the label when it exceeds 30kg. These indications must be taken
into account to provide the appropriate protection for the machine.

2 - Manual - Fans
6- Bertrand Manufacturer
2.4 Installation operations
2.5 Use and operation
The correct installation of the electric fan ensures the solution of many problems that could arise during its use.
The fan must be used only for the purpose for which it was designed (par.2.2.2) and introduced into the machine with all
the protections to prevent any risk to persons and things.
Use out of predetermined limits can lead to dangerous situations not considered and independent of the responsibility of
the manufacturer.
Installation phases:
a) check if parts are damaged or missing;
b) check that the wheel rotates freely and that there is no sign of excessive imbalance or play on the motor shaft
c) Insert the fan into the machine by securing it with the anchor holes on the fan housing or through the holes on the
ange, if tted, or holes of the brackets that are part of the supply. The electro ventilator must have a space between
the suction gates and the walls of the machine to not punish the aeroulic and sound characteristics, this distance must
at least be the diameter of the wheel. The diameter of the wheel can be found in the description on the label, which is
expressed in pulses (if it is three digits, it is expressed in millimetres);
d) connect the electric fan according to the attached connection diagram and also present on the electric fan, also
veries that the supply voltage for the test does not exceed the ones indicated on the label of the electric fan;
e) during the test phases of the machine, check that the direction of rotation coincides with that indicated by the
orientation arrow on the electric fan and that the current absorption does not exceed the one indicated on the label;
f) Check the protections specied by the project so that the machine complies with the requirements of the
89/392 / EEC directive in the protection of the electric fan, and that these are adequately installed.
CAUTION: do not remove the safety protections provided; do not intervene on
the electric fan without rst turning off the voltage and wait until the wheel has
stopped
Attention: the displacement of the electric fan could be difcult given its shape and the uneven distribu-
tion of the weights.
Attention: Turn off the power of the machine before you start the installation process.
Attention: the electric fan must be installed with the motor shaft placed horizontally with respect to the
ground
Caution: before operating the electric fan control that the voltage of the power supply corresponds to that
shown on the label
Attention: the electric fan must operate only within the limits of operation (power supply, temperature,
etc.) indicated on the label.

2 - Manual - Fans
Bertrand Manufacturer - 7
2.6 EC-declaration of incorporation mod. DDM 7/7
069-2016
INSTRUCTION 985707
NICOTRA Gebhardt
MADE IN ITALY
Nicotra Gebhardt S.p.a. Via Montenapoleone, 9 20121 Milano
Stabilimento: Via Modena, 18 24040 Ciserano Loc. Zingonia (BG) - IT
mod. DDM 7/7 E5G3301 1F 4P +FL+SCT
code FN022T / 00 BATCH 831595
1.6/1.55 A.max 147 W 1200 RPM Th Y
1~ 50/60 Hz
ETA 38,8 % Total INST. B N 49 ErP 2015
230 V IP 55 C5 µFCl.Is.Mot. F
!
-20
+40
°C
The manufacturer :
Nicotra Gebhardt S.p.A.
Via Modena 18,
24040 Ciserano, Italy
Herewith declares, that the direct-driven fan, manufactured in the Nicotra Gebhardt plant in Ciserano (Zingonia), Italy,
and individually identied, according to its name-plate, by Product designation, Part number / Revision Batch n°,
qualies as a partly-completed machine, according to Article 2 clause (g), and does comply to the following basic requi-
rement of the Machine Directive (2006/42/EC): Annex I, Article 1.1.2, 1.3.7, 1.5.1.
The relevant technical documentation is compiled by Nicotra Gebhardt S.p.A., and stored at the same address above,
and the manufacturer accepts to transmit such documentation, on the partly completed machinery, on paper or in elec-
tronic format, in response to a reasoned request by the national authorities.
This partly-completed machine must not be put into service until the nal machinery into which it is to be incorporated
has been declared in conformity with the provisions of the Machine Directive (2006/42/EC).
Nictora Gebhardt S.p.A.- Italy -
Ufci amministrativi e commerciali:
Stabilimenti:
Sede Legale: 20121 Milano - Via Montenapoleone 9 - e-mail: [email protected]
24040 Ciserano Loc. Zingonia (BG) - Via Modena, 18 - Tel. [phone] - Fax [phone]
24040 Ciserano Loc. Zingonia (BG) - Via Modena, 18 - Tel. [phone] - Fax [phone]
Place / Date
Ciserano, 21.04.2015
1) For a complete listing of applied standards and technical specications see manufacturer’s documentation
2) as far as harmonized standards are not existing
Andrea Cigada
Senior Vice President Operations
EMEA
Fabio Breviario
Chief engineer and Design Authority
R&D Manager
The following harmonized standards have been applied (1):
Safety of machinery - General principles for design - Risk assessment and risk reduction
Safety of machinery - Safety distance to prevent hazard zones being reached by upper and
lower limbs (this particular sandard applies to any inlet or outlet guard which may be included in
the design of each particular fan)
Safety of machines - Electrical equipement of machines
Part 1: General requirements
Applied National Technical Standards and Specications (2):
Fans - Safety requirements
EN ISO 12100
EN ISO 13857
EN 60204-1
VDMA 24167

2 - Manual - Fans
8- Bertrand Manufacturer
2.7 Information data plate
2.8 Connection diagram
INSTR. COD.
NICOTRA Gebhardt
Nicotra Gebhardt S.p.a. Via Montenapoleone, 9 20121 Milano - Italy
Stabilimento: Via Modena, 18 24040 Ciserano Loc. Zingonia (BG) - IT
mod.
COD. BATCH
11 A.max 12 W 13 RPM Th 14
5 6 Hz.
ETA 19 % 20 21 N 22 23
7 V. IP 8 10 µFCl. Is. 9
!
°C
15
18
M>
kg
16 Kg SWL dB (A)
17
>
1
2 3 4
1. description model
2. Nicotra code
3. Level of modication
4. Production lot number
5. Number of phases and current voltage
6. power supply frequency
7. power supply voltage
8. Protection index engine housing
9. Class of motor insolation
10. Convector value (if any)
11. Maximum current absorption
12. Rated engine power
13. Nominal number of revolutions
14. Presence of thermal protector (Y = yes / N =
no)
15. Reach operating temperature
16. Machines exceeding 30kg (if any)
17. Machines that exceed the sound power level of
85 dB (A) (if present)
18. User’s Guide instruction code
19. Total revenue
20. Revenue category (static or total)
21. category of measure used to determine energy
efciency
22. level of performance at the optimum point of
energy efciency
23. Erp comformity
MAIN
AUX
ORANGE ORANGETH
YELLOW/GREEN
WHITE BROWN BLACK
POWER SUPPLY
BLACK
BLUE
RED
YELLOW
BROWN
GREEN
WHITE
YELLOW/GREEN
ORANGE
GREY
VIOLET
SPEED 1,2,3,4
PHASE
NEUTRAL

3 - Manual - Digital speed control
Bertrand Manufacturer - 9
3. DIGITALE SNELHEIDSBESTURING
The controller FE1031 adjusts the speed of a single phase induction motor (usually for air
intake applications) in a simple and covenient way using the rotary knob on the front panel
panel of the unit. The speed setting can be adjusted lineary by a minimun value to a
maximum value (calibrated with the internal trimmers), when the motor has been activated
with the switch. The motor activation switch also makes available the mains voltage
(230 Vac) for the eventual control of an external solenoid valve (ON-OFF at the opening of
the chimney or gas).
The manufacturer declares that this product is free from manufacturing defects. The guarantee lasts 12 months if the
product is correctly used.
The manufacturer reserves the right to make changes, also without notice, on the de- vice or on the documentation in
order to improve its performances.
WARNINGS:
• Before installing and plugging the device into the mains, check that the specications indicated on the data plate
and the technical characteristics explained on this manual correspond to those of the electrical mains system, of
motor, of lighting system and of eventual gas solenoid valve.
• Use always high quality and suitable section electric cables wire to connect the regula- tor to the mains and to
loads.
• We recommend that you keep within the device the lenghts cable short to avoid their contact with particular compo-
nents that could reach high temperatures.
• Install the regulator in ventilated places and away from sources of heat, especially if the current load absorption are
close to the maximum declared.
• Be sure to connect the ground wire of the motors (or the chassis of the motors) to the main board and the latter one
to the grounding system of the network.
• To avoid danger of re, electric shock or malfunctions, do not expose the device to rain, humidity, favouring the
installation in a dry place. It is recommended to not in- stall the regulator in areas with moisture, fumes or gas, avoid
direct sunlight or heat sources that could damage the device dissipation capacity.
• The regulator must be installed and used only in compliance with the instructions pro- vided: the manufacturer won’t
be responsible for the improper use of the device (if it is used for applications different than those for which it was
designed) or for failure to
Fig.1
3.1 Algemene informatie
3.2 Technical characteristics
Power supply 230VAc-50Hz
General protection fuse: 10AT
Speed control by phase angle with TRIAC
Type of motor usable: single phase induction
Maximum absorption current output from the motor: 4,5A
ON/OFF motor switch: bipolar green light
Characteristics of the gas solenoid valve: 230 Vac-50Hz MAX.1A
Degree of protection: IP55
Dimensions: 128x88x73mm
Weight: 0.31kg
Reference standards: EN 55014-1, EN 55014-2, EN 60204-1, EN 60335-1, EN 61000-3-2, EN 61000-3-3,
EN 61000-4-2, EN 61000-4-4, EN 61000-4-5.

3 - Manual - Digital speed control
10 - Bertrand Manufacturer
3.3 installation of the regulator
After removing the cover, drill the necessary holes on the box for the passage of the cables.
Then x the box on the desired support and make the connections with the terminal board on the card according to the
wiring diagram ( If the motor used in the installation has a metal frame, it is recommended to connect it to one of the two
ground terminals on the board.
The second terminal will then be connected to the ground of the electrical network)
After making the connections, provide power to the controller, activate the loads with the dedicated switch and check the
correct operation of the motor.
To set the desired dynamics of the motor speed adjustment, turn the potentiometer P3 counter clockwise until the motor
stops act on the MIN P1 trimmer to the desired minimum speed.
Then turn the potentiometer P3 clockwise until it reaches the end courses and turn the potentiometer MAX P2 to the de-
sired maximum speed. Once you have made these adjustments, you can close the cover with the screws: the controller
is ready for use.
Q1
D1
J4
JP2
C1
R1
YDR1
R2
C2
C3
J1
J2 F1
L1 C1
P3
CN2
JP1
J3
P1 P2
MIN+ - -+ MAX
J5
J6 CN1
1
L N
N
N L
GND
FM
F N M EV
N
L
SOLENOÏDE
GASKLEP
LICHT
Snelheid kalibratie
potentiometers
MIN
Snelheid kalibratie
potentiometers
MAX MOTOR
BEVEILIGING
ZEKERING
ELEKTRISCHE
VOEDING
220-240Vac
(AL CHASSIS MET.)

Bertrand Manufacturer - 11
4. PLACEMENT OF FILTERS AND DIVIDERS
4.1 Installatie lters
The lters with our HPL, are stainless steel labyrinth grease lters AISI EN 1.4509 441.
For the HLP1000, only 400x500 lters are used, but for HPL 1500, 2000 and 2500 there are two dimensions provided,
the 400x500 and the 500x500
HPL1000
HPL1500
HPL2000
HPL2500
DESCRIPTION
A FILTRE 400X500
B FILTRE 500X500
C DIVIDER
A
A
B
A
B
A
B
C C
C C
C C
C C

12 - Bertrand Manufacturer