DOGA DPC TOUCH V2 User manual

433000-10/19
1
User manual
SEQUENCING AND PROCESS
MONITORING INTERFACE
V2
EN
60352-11/20
www.dogassembly.com

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CONTENTS
REMARKS ABOUT THE MANUAL............................................................6
Symbols................................................................................................................ 6
1. INFORMATIONS........................................................................................7
1.1 IMPORTANT................................................................................................. 7
1.2 Product Reference....................................................................................... 7
1.3 General Equipment Description................................................................. 7
1.4 Standard Equipment Presentation............................................................ 8
1.4.1 DPC Touch V2 Controller.............................................................................. 8
1.4.2 Adapters........................................................................................................... 9
1.5 Packing List................................................................................................... 9
1.6 Technical Specifications............................................................................ 10
2. STARTING UP......................................................................................... 13
2.1 Workstation Description............................................................................ 13
2.2 Unpacking................................................................................................... 13
2.3 Configuration...............................................................................................13
2.4 Installation................................................................................................... 14
2.4.1 Workstation Installation............................................................................... 14
2.4.2 Connection.................................................................................................... 14
2.4.3 Firmware Update.......................................................................................... 15
3. SETTINGS................................................................................................ 17
3.1 Select language (English).........................................................................17
3.2 Change Password......................................................................................18
3.3 Controller Parameters - Operating.......................................................... 18
3.3.1 Operating - Management of Interface....................................................... 19
3.3.2 Operating - Management of buttons in operating mode........................ 20
3.3.3 Operating - Management of fastening time..............................................21
3.3.4 Operating - Management of NG tightenings............................................ 23
3.3.5 Operating - Management of operating options........................................24
3.4 Controller Parameters - Encoders...........................................................25

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3.4.1 Encoders - Tolerances Channel 1 to 4......................................................25
3.4.2 Encoders - Position Pick up 1 & 2............................................................. 25
3.4.3 Encoders - Encoder Reference Point / Zero position............................. 27
3.4.4 Encoders - Rest Position............................................................................ 27
3.5 Controller Parameters - Inputs.................................................................28
3.6 Controller Parameters - Outputs..............................................................31
3.7 Controller Parameters - Network............................................................. 33
3.7.1 Network - RS-232 - Serial Communication.............................................. 33
3.7.2 Network - Ethernet Communication - Modbus TCP/IP...........................34
3.7.3 Network - Barcodes..................................................................................... 35
3.7.4 Network - Barcode filtering rules (start/ end) job call:............................ 36
3.8 Controller Parameters - Others................................................................37
3.8.1 Others - Real time encoders monitoring...................................................37
3.8.2 Others - Input monitoring............................................................................ 37
3.8.3 Others - Outputs test................................................................................... 37
3.8.4 Others - Touch Screen Calibration............................................................ 37
3.8.5 Others - Sounds........................................................................................... 37
3.8.6 Others - Date & time.................................................................................... 38
3.8.7 Others - Languages..................................................................................... 38
3.8.8 Others - Change Password........................................................................ 39
3.8.9 Others - Reset to factory settings.............................................................. 39
3.8.10 Others - Firmware Version........................................................................39
4. USE............................................................................................................40
4.1 Tool Start-Up and Stop.............................................................................. 40
4.2 Main Menu...................................................................................................40
4.3 Menu - Operation Mode............................................................................ 41
4.4 Menu - Job Manager................................................................................. 42
4.4.1 New job creation...........................................................................................43
4.4.2 Fastening step creation............................................................................... 45
4.4.3 Manual programming of fastening step (DC Tool).................................. 49
4.4.4 Automatic programming of fastening step (GX/GY)............................... 50
4.4.5 Picture programming into a fastening step.............................................. 51
4.4.6 Smart Tolerance detection feature.............................................................52

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4.4.7 Logical Input step creation.......................................................................... 53
4.4.8 Logical Output step creation.......................................................................54
4.4.9 Delay step creation...................................................................................... 55
4.4.10 Programmation d’une étape message....................................................56
4.4.11 Job example................................................................................................ 57
5. MAINTENANCE...................................................................................... 59
5.1 Maintenance............................................................................................... 59
5.2 Troubleshooting.......................................................................................... 59
5.3 Spare Parts................................................................................................. 62
5.4 Hotline.......................................................................................................... 63
5.4.1 For any information regarding the use of the DPC Touch V2............... 63
5.4.2 For any information regarding troubleshooting........................................63
5.5 After-sales Returns.................................................................................... 64
5.5.1 Download the after-sales return form........................................................64
5.5.2 Send your equipment.................................................................................. 65
5.6 On-site repair.............................................................................................. 65
5.7 Warranty...................................................................................................... 66
6. SAFETY.................................................................................................... 67
6.1 General Provisions.....................................................................................67
6.2 Contra-indications...................................................................................... 67
7. STANDARDS........................................................................................... 68
7.1 Manufacturer details.................................................................................. 68
7.2 Markings...................................................................................................... 68
7.3 Transport and storage............................................................................... 69
7.3.1 Transport........................................................................................................69
7.3.2 Storage.......................................................................................................... 69
7.4 WEEE recycling and end of service life..................................................70
7.4.1 Collection and recycling scheme............................................................... 70
7.4.2 Collection points........................................................................................... 70
8. APPENDICES.......................................................................................... 71
8.1 DPC Touch V2 Electrical wiring............................................................... 71
8.1.1 Encoder port wiring scheme....................................................................... 71
8.1.2 RS232 port wiring scheme..........................................................................72

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8.1.3 Inputs wiring scheme................................................................................... 73
8.1.4 Outputs wiring scheme................................................................................ 74
8.2 Connection of DOGA low voltage tools.................................................. 75
8.2.1 Connection of DOGA low voltage tool GX/GY/DO/GA...........................75
8.2.2. Connection of DOGA Hybrid HDC & current control SDC tools.......... 77
8.2.3. Connection of DOGA current control MDC series................................. 78
8.2.4. Connection of Atlas Copco PF4000......................................................... 80
8.2.5. Connection of Stanley Alpha & Kappa tools........................................... 82
8.2.6. Connection of Kolver EDU tools............................................................... 83
8.2.7. Two tools example wiring...........................................................................85
8.2.8. Automation equipment wiring example.................................................... 86
8.2.9. I/O port adaptor (DB44 DB25 + DB9) wiring scheme...................... 87
8.3 Modbus TCP/IP addresses.......................................................................89
8.4 Modbus TCP/IP address - Event monitoring......................................... 94
8.5 EC Declaration of Conformity...................................................................96

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REMARKS ABOUT THE MANUAL
Symbols
Information
This warning statement indicates important information
(for example : damage to property), but no hazard.
Information
Information to view in your customer area on the www.doga.fr web
site.
Caution
This warning statement indicates a low risk that may lead to minor or
moderate injuries if not avoided.
Warning
This warning statement indicates a moderate risk that may lead to
severe or fatal injuries if not avoided.

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1. INFORMATIONS
1.1 IMPORTANT
The DPC TOUCH V2 delivered with this manual may have been modified for
specific needs.
If this is the case, when ordering a replacement or spare parts, please indicate
the controller serial number written on our shipping note, or contact DOGA
at [phone].
In this way, you will be sure to get the required controller and/or spare parts
1.2 Product Reference
1.3 General Equipment Description
To ensure quality production, it is necessary to count, control, sequence and to
display assembly steps. Our Posi-Control interface, DPC Touch V2, is the
ideal tool for autonomous workstations or line production. It was developed by
DOGA to address all application requirements. The DPC Touch V2 is versatile
and compatible with most tightening tools on the market. It guides the operator,
even a novice, through every step of an assembly process to ensure a zero
default assembly.
Description
DPC TOUCH V2
Type
POSITION CONTROLLER

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1.4 Standard Equipment Presentation
1.4.1 DPC Touch V2 Controller
1
SD Card
6
1 : GX, GY, DO, GA
2
USB mini-B port *
7
2 : GX, GY, DO, GA
3
USB-B port *
8
I/O port (DB44)
4
Power Supply
9
Encoders port (DB9)
5
Ethernet Port
10
Barcode reader (RS-232)
* Not activated.

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1.4.2 Adapters
I/O Adapters
This adapter is used to split
I/O signals for tool interface
and other automation
equipment (see Electric
wiring chapter for the wiring
scheme)
Refer to paragraph 5.3
1.5 Packing List
x 1 DOGA Posi-Control DPC Touch V2
x 1 Mounting kit
x 1 Power supply cable
x 1 I/O DB44 DB25 + DB9 cable
Accessories / others:
x 4 Screw M3
x 1 Adapter EU-UK
x 1 Adapter EU-US

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1.6 Technical Specifications
mm
mm
mm
mm
mm
mm
mm
mm
mm
/ 7,952 in
/ 6,016 in
/ 1,538 in
/ 6,043 in
mm
/ 3,614 in
mm
/ Ø0,216 in
/ 5,039 in
mm

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Electrical Characteristics
Input power
DC 24 V 1 A
Adaptor (provided)
AC 100-240 V ~ 50 - 60 Hz
Plug
European Union / United Kingdom / USA
Physical Characteristics
Width
202 mm / 7,952 in
Depth (with support)
39,6 mm / 1,568 in
Height
128 mm / 5,039 in
Mass excluding power
0,55 kg / 1,21 lbs
Packaging (w x d x h)
300 x 255 x 65 mm
11,81 x 10,04 x 2,56 in
Use temperature
15 - 40°C
Humidity
15 - 85% HR
User interface
Screen
7’’ LCD Touch Screen, 800x480 px
Visualization of assembly process with
graphical instructions
Inputs & Outputs 24V
12 inputs & 12 outputs
with assignable functions
Analog encoders
4 channels, 0...5V
Memory Card
Removable SD card, 8Gb
Total jobs memory
255 jobs
Total positions memory
255 jobs x 80 steps x 50 positions
per fastening step
Programming
Automatic and manual programming of a
fastening step
Position accuracy
0.09° for angular encoders
<0.5 mm for linear encoders

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User interface
Positioning tolerance
Adjustable for each position and for each axis.
Smart tolerance detection feature.
Compatible tools
All tool with signals – electric or pneumatic.
Min required tool I/O: «Driver Torque Up»
output, «Tool Disable» input. A «Driver Run»
from the tool allows access to certain functions.
Communication
RS232 for bar code scanner
and firmware upgrade
Ethernet (Modbus TCP/IP)
Languages
French
English
Spanish
Portuguese
Italian
German
Russian
Czech
Polish
Protection rating
Protection rating IP
IP 4X
Equipment protected against intrusion of solids
larger than 1 mm

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2. STARTING UP
2.1 Workstation Description
The DPC Touch V2 is used on workstations equipped with fastening tools that
require positioning control, and/or to guide an operator through an assembly
process.
2.2 Unpacking
Remove the DPC Touch V2 box from its packaging.
Information
Before use, inspect all packaging and check for signs of damage. If
damage is present, do not use.
Warning
Suffocation hazard!
Be careful not to leave empty packages lying around.
Dispose of the packaging in accordance with local laws.
2.3 Configuration
The DPC Touch V2 adapts to your manufacturing process. As a true conductor,
the DPC Touch V2 is versatile and compatible with the vast majority of
screwdriving tools on the market. It guides the operator, even a novice,
through every step of an assembly process to ensure a zero default assembly.

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2.4 Installation
2.4.1 Workstation Installation
Install the mounting bracket with 4 M3
screws delivered with the unit.
Then use the 3 holes Ø5.5 mm (0.216 in) to
secure the assembly to your workstation.
Information
Make sure the screen is visible and accessible by the operator.
2.4.2 Connection
Connect the DPC Touch V2 to the positioning arm, the tool, and the various
desired inputs and outputs. Refer to the appendices of this instruction manual
for wiring diagrams.

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2.4.3 Firmware Update
To check the version currently installed on your device, locate the label on its
packaging, or go to the Settings menu (see paragraph 3.8.10).
Information
Using the latest version of the firmware ensures the most efficient
user experience thanks to the constant improvement of the interface
and the correction of possible bugs.
To download the latest version, refer to the «Software» tab in the resources
available on the product page of our website by scanning this QR code or by
following this link:
Product page
Link
QR code
DPC Touch
Assembly
Process
Sequencing and
Tracking Box
https://www.doga.fr/en/assembly-techn
ology/torque-measuring-instruments-pr
ocess-monitoring/assembly-sequencing
-process-monitoring/boitier-sequencem
ent-suivi-process-dassemblage/dpc-tou
ch-sequencing-process-monitoring-inter
face
Once the file is downloaded, please follow these steps:
Turn off the DPC Touch by unplugging the
power supply, then remove the SD card.

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Insert the SD card into your computer.
Do not format the SD card.
Use an adapter if your computer does not
have an SD card reader.
Create an «Update» folder at the root.
Move the Firmware (.bin) file to the «Update»
folder.
Then, safely eject the SD card.
Place the SD card in the DPC Touch V2.
At start-up, the latter performs the update.
Wait until the gauge reaches 100% and the
device starts fully.
The file (.bin) should now be deleted from SD
card.
Turn off the DPC Touch to remove the SD
card.
Insert the SD card into your computer and
delete the «Update» folder.
Safely eject the SD card and return it to the
DPC Touch.
Information
Your saved jobs and data are retained during firmware updates.

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3. SETTINGS
3.1 Select language (English)
To access the system press the LOGIN button on the main screen. By default
the password is “0.” Press OK to unlock the DPC Touch V2.
Press SETTINGS on the main screen, then press OTHER.
Press the NEXT button 2 times to reach the TIME AND LANGUAGE screen.
The following line is displayed:
Press the arrow and then open a drop-down menu, and select the desired
language (English).
Press the HOME button to get back on the main screen.
The following Home screen will then display in English:
English

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3.2 Change Password
The password allows you to lock access to programming mode and settings.
The DPC Touch V2 automatically logs you out as soon as a job is launched
(Operation Mode).
To access the system press the LOGIN button on the main screen. By default
the password is “0.” Press OK to unlock the DPC Touch V2.
Press SETTINGS on the main menu, then OTHER. Press the NEXT button 3
times to reach the PASSWORD AND INFORMATION screen.
Enter a new password and press SET.
Information
If the password is lost, disable the controller, remove the SD card,
access the SD card from your computer and delete the following file:
SD: \ dpcSetting.bin. After reboot, the controller is reset to factory default
settings.
For data recovery without loss, contact DOGA After-sales department.
3.3 Controller Parameters - Operating
To access the controller settings, press SETTINGS from the main screen.
The OPERATING tab is selected by default.

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3.3.1 Operating - Management of Interface
Parameters
Description
Range
Default
Value
Tool Selection
Select one of the following option:
-GX, GY, DO, GA: DOGA low voltage
tools (XS-40D, XS-38D, XT-30D,
XS-35D, XT-35D)
-DC tools: all electric digital control
tools equipped with 24V I/O signals
-
DC
tools
Screws
counting
up/down
This parameter manages the counting
display. Turn it ON to count up (1,2,3,…)
or OFF to count down (...,3,2,1)
ON/OFF
ON
Screws
counting per
step/job
This parameter manages the counting
display. Turn it ON to display counting
separately for each step or OFF to
display counting for the whole job.
ON/OFF
ON
Torque
selection by
binary outputs
Selection of tightening presets for each
position is done via Torque selection
outputs. These outputs can function in
binary logic or in direct logic (one output
per preset).
ON/OFF
ON
Job selection
by binary
inputs
Selection of Jobs of DPC Touch can be
done via Job selection inputs. These
inputs can function in binary logic or in
direct logic (one input per job).
ON/OFF
ON
Default job
number
The default job is the job that
automatically runs when the DPC Touch
powers up. If the default job number is
set to 0, the DPC Touch will not run any
jobs on start up.
NOTE: Job selection via inputs has a
higher priority.
0 - 255
1

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3.3.2 Operating - Management of buttons in operating mode
Parameters
Description
Range
Default
value
«Next»
button access
without
password
Allows access to Next button without
entering password. If turned OFF, the
password will be required when Next
button is pressed.
ON/OFF
ON
«Back» button
access without
password
Allows access to Back button without
entering password. If turned OFF the
password will be required when Back
button is pressed.
ON/OFF
ON
«Reset»
button access
without
password
Allows access to Reset button without
entering password. If turned OFF the
password will be required when Reset
button is pressed.
ON/OFF
ON
Job selection
access without
password
Allows access to Jobs selection without
entering password. If turned OFF the
password will be required when Job
selection button is pressed.
ON/OFF
ON
Display «job
reset» button
Job reset button can be displayed or
hidden by using this parameter.
NOTE: if turned OFF and automatic
reset is used, then the current step will
be reset instead of the current job.
ON/OFF
ON