DONATONI JET FRAME 625 2.0 User manual

SECTION A
Use and maintenance manual
Rev. 0.0
JET/SPIN FRAME 625 2.0
TRANSLATION OF THE ORIGINAL INSTRUCTIONS

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ALL RIGHTS RELATED TO THE CONTENTS OF THIS MANUAL ARE RESERVED BY DONATONI MACCHINE S.R.L., IN
ACCORDANCE WITH CURRENT REGULATIONS. THE TOTAL OR PARTIAL PUBLICATION, DISTRIBUTION,
REPRODUCTION, OR DISCLOSURE OF THE CONTENTS OF THIS MANUAL ARE PROHIBITED WITHOUT THE
WRITTEN CONSENT OF DONATONI MACCHINE S.R.L.

ALL RIGHTS TO THE CONTENTS OF THIS MANUAL ARE RESERVED TO DONATONI MACCHINE S.R.L. IN
ACCORDANCE WITH CURRENT REGULATIONS. THE PUBLICATION, DISTRIBUTION, REPRODUCTION OR TOTAL OR
PARTIAL DISCLOSURE OF THE CONTENTS OF THIS MANUAL ARE PROHIBITED WITHOUT THE WRITTEN CONSENT
OF DONATONI MACCHINE S.R.L.
Page 3of 106

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ALL RIGHTS RELATED TO THE CONTENTS OF THIS MANUAL ARE RESERVED BY DONATONI MACCHINE S.R.L., IN
ACCORDANCE WITH CURRENT REGULATIONS. THE TOTAL OR PARTIAL PUBLICATION, DISTRIBUTION,
REPRODUCTION, OR DISCLOSURE OF THE CONTENTS OF THIS MANUAL ARE PROHIBITED WITHOUT THE
WRITTEN CONSENT OF DONATONI MACCHINE S.R.L.
JET/SPIN FRAME 625
USE AND MAINTENANCE MANUAL
A publication by Donatoni Macchine S.r.l.
Document: MN UM JET-SPIN 625 v2.0_0.0_en
Date: 29/11/19
Much attention has been paid to ensure that the information contained in this manual can
be easily understood by the final user. Any errors, omissions and/or improvements can be
communicated to the following address:
DONATONI MACCHINE SRL
Via Napoleone, 14
37015 SANT’AMBROGIO DI VALPOLICELLA (VR)
ITALY
Switchboard
Tel. [phone]
[email protected]
Assistance
Tel. [phone]
[email protected]
© Donatoni Macchine S.r.l. –November 2019
All rights reserved.
Reproduction in whole or in part is prohibited without the written consent of the copyright
owner.

ALL RIGHTS TO THE CONTENTS OF THIS MANUAL ARE RESERVED TO DONATONI MACCHINE S.R.L. IN
ACCORDANCE WITH CURRENT REGULATIONS. THE PUBLICATION, DISTRIBUTION, REPRODUCTION OR TOTAL OR
PARTIAL DISCLOSURE OF THE CONTENTS OF THIS MANUAL ARE PROHIBITED WITHOUT THE WRITTEN CONSENT
OF DONATONI MACCHINE S.R.L.
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List of updates
Rev.
Description
Approved by
Date
Page
0.0
First issue
F. Cucchetto
All
Code of Issuing Body: Technical Office
Drawn up by
Verified by
Pages
File: MN UM JET-SPIN 625 V2.0_0.0_EN
P. Novello
F. Cucchetto
106

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ALL RIGHTS RELATED TO THE CONTENTS OF THIS MANUAL ARE RESERVED BY DONATONI MACCHINE S.R.L., IN
ACCORDANCE WITH CURRENT REGULATIONS. THE TOTAL OR PARTIAL PUBLICATION, DISTRIBUTION,
REPRODUCTION, OR DISCLOSURE OF THE CONTENTS OF THIS MANUAL ARE PROHIBITED WITHOUT THE
WRITTEN CONSENT OF DONATONI MACCHINE S.R.L.
TABLE OF CONTENTS
INTRODUCTION..................................................................................................................................... 10
PURPOSE OF THE MANUAL........................................................................................................ 10
CARE OF THE MANUAL................................................................................................................ 10
RESPONSIBILITIES ...................................................................................................................... 10
GRAPHICAL CONVENTIONS FOR SAFETY SYMBOLS.............................................................. 11
GLOSSARY.................................................................................................................................... 11
GENERAL INFORMATION.................................................................................................................... 12
MANUFACTURER'S IDENTIFICATION DATA.............................................................................. 12
IDENTIFICATION PLATE............................................................................................................... 12
2.2.1 IDENTIFICATION PLATE POSITION........................................................................................ 13
STANDARD TECHNICAL DATA.................................................................................................... 14
2.3.1 Z AXIS WORKING RANGE....................................................................................................... 15
INFORMATION ON TECHNICAL SUPPORT ................................................................................ 16
WARRANTY................................................................................................................................... 16
SAFETY.................................................................................................................................................. 17
INTRODUCTION............................................................................................................................ 17
GENERAL PRECAUTIONS ........................................................................................................... 19
INTENDED USE............................................................................................................................. 22
FORBIDDEN USE.......................................................................................................................... 22
PERSONAL PROTECTIVE EQUIPMENT...................................................................................... 23
3.5.1 DANGER AREA......................................................................................................................... 23
3.5.2 WORKSTATION ........................................................................................................................ 25
SAFETY DEVICES......................................................................................................................... 25
3.6.1 ELECTRIC LOCK ...................................................................................................................... 26
3.6.2 FRONT PROTECTION BARRIER............................................................................................. 27
3.6.3 EMERGENCY STOP PUSH-BUTTON...................................................................................... 28
3.6.4 OPERATING MODES LIGHT SIGNAL...................................................................................... 29
SAFETY PICTOGRAMS ................................................................................................................ 30
SPARE PARTS OF SAFETY DEVICES......................................................................................... 34
RESIDUAL RISKS.................................................................................................................................. 35
OPERATION IN "ACCESS TO THE DANGER AREA" MODE....................................................... 38
OPERATION IN WORK MODE...................................................................................................... 40
MATERIAL LOADING/UNLOADING OPERATION........................................................................ 43
4.3.1 INSTRUCTIONS FOR THE SLAB SUPPORT BENCH............................................................. 45
INSTALLATION...................................................................................................................................... 46
RESPONSIBILITIES OF THE PURCHASER................................................................................. 46
TRANSPORTATION AND HANDLING.......................................................................................... 46
WEIGHT OF THE COMPONENTS ................................................................................................ 47
5.3.1 JET FRAME............................................................................................................................... 47
5.3.2 SPIN FRAME............................................................................................................................. 48
INSPECTION ON RECEIPT OF THE GOODS AND THEIR STORAGE........................................ 49
CONNECTION AND COMMISSIONING........................................................................................ 49
MACHINE ARRANGEMENT.......................................................................................................... 50
INSTALLATION.............................................................................................................................. 51
STARTING THE MACHINE FOR THE FIRST TIME ...................................................................... 56
ELECTRIC SPINDLE RUN-IN........................................................................................................ 58
DESCRIPTION OF THE MACHINE ....................................................................................................... 59
OPERATING PRINCIPLE .............................................................................................................. 59
COMPOSITION.............................................................................................................................. 59
MAIN COMPONENTS.................................................................................................................... 61
BENCH EXTENSION ..................................................................................................................... 62
6.4.1 FIXED EXTENSION................................................................................................................... 62
6.4.2 EXTENSION THAT CAN BE MOVED USING AN OVERHEAD CRANE ................................. 63

ALL RIGHTS TO THE CONTENTS OF THIS MANUAL ARE RESERVED TO DONATONI MACCHINE S.R.L. IN
ACCORDANCE WITH CURRENT REGULATIONS. THE PUBLICATION, DISTRIBUTION, REPRODUCTION OR TOTAL OR
PARTIAL DISCLOSURE OF THE CONTENTS OF THIS MANUAL ARE PROHIBITED WITHOUT THE WRITTEN CONSENT
OF DONATONI MACCHINE S.R.L.
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6.4.3 EXTENSION THAT CAN BE MOVED USING A JACK............................................................. 64
6.4.4 MOVE SYSTEM......................................................................................................................... 65
6.4.5 ELECTRIC SPINDLE................................................................................................................. 65
ENVIRONMENTAL LIMITS............................................................................................................ 66
LIGHTING ...................................................................................................................................... 66
SOUND EMISSIONS...................................................................................................................... 66
DISC DRILLING -TOOL................................................................................................................. 67
DISC DRILLING -ISO40 (OPTIONAL JET FRAME 625)............................................................... 68
USE OF THE MACHINE......................................................................................................................... 69
GENERAL INDICATIONS.............................................................................................................. 69
USING THE MACHINE SAFELY.................................................................................................... 69
7.2.1 ROLE OF THE DEPARTMENT MANAGER.............................................................................. 70
OPERATING LIMITS...................................................................................................................... 71
WORKING PARAMETERS............................................................................................................ 72
OPERATING MODES.................................................................................................................... 73
7.5.1 "ACCESS TO THE DANGER AREA" MODE ............................................................................ 73
7.5.2 WORK MODE............................................................................................................................ 74
ELECTRIC SPINDLE PRE-HEATING............................................................................................ 75
CUT MARKER LASER ADJUSTMENT.......................................................................................... 75
CHANGING THE DISC................................................................................................................... 76
MAINTENANCE...................................................................................................................................... 79
MAINTENANCE GENERAL INDICATIONS................................................................................... 79
INDICATIONS FOR ELECTRICAL MAINTENANCE ..................................................................... 80
SUMMARY TABLE OF THE MAINTENANCE OPERATIONS....................................................... 81
ROUTINE MAINTENANCE............................................................................................................ 83
8.4.1 REPLACING TOOLS................................................................................................................. 83
8.4.2 MAINTAINING THE ELECTRIC SPINDLE................................................................................ 83
8.4.3 PERIODIC CLEANING .............................................................................................................. 84
8.4.4 TESTING THE EMERGENCY STOP CIRCUIT ........................................................................ 85
8.4.5 CHECKING THE POLYCARBONATE PROTECTION BARREIERS........................................ 86
8.4.6 MAINTAINING THE VACUUM PUMP....................................................................................... 87
8.4.7 TESTING THE OPERATION OF THE LIGHT SIGNAL............................................................. 88
8.4.8 LUBRICATION........................................................................................................................... 89
8.4.9 CHECKING THE PIPES AND CONNECTIONS OF THE OIL HYDRAULIC SYSTEM............. 98
8.4.10 CHANGING THE OIL OF THE HYDRAULIC CONTROL UNIT ................................................ 99
8.4.11 LUBRICATION POINTS .......................................................................................................... 100
8.4.12 CLEANING THE FILTERS OF THE AIR VENTS OF THE ELECTRICAL PANEL.................. 102
8.4.13 MAINTAINING THE COMPRESSED AIR INLET UNIT........................................................... 103
EXTRAORDINARY MAINTENANCE ........................................................................................... 104
8.5.1 REPLACING THE POLYCARBONATE PROTECTION BARRIERS....................................... 104
8.5.2 REPLACING THE PIPES OF THE OIL HYDRAULIC SYSTEM ............................................. 104
ADDITIONAL INSTRUCTIONS............................................................................................................ 105
DISMANTLING............................................................................................................................. 105
WASTE DISPOSAL...................................................................................................................... 105
ATTACHED DOCUMENTS.................................................................................................................. 106

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ALL RIGHTS RELATED TO THE CONTENTS OF THIS MANUAL ARE RESERVED BY DONATONI MACCHINE S.R.L., IN
ACCORDANCE WITH CURRENT REGULATIONS. THE TOTAL OR PARTIAL PUBLICATION, DISTRIBUTION,
REPRODUCTION, OR DISCLOSURE OF THE CONTENTS OF THIS MANUAL ARE PROHIBITED WITHOUT THE
WRITTEN CONSENT OF DONATONI MACCHINE S.R.L.
INDEX OF FIGURES
FIG. 1 –Identification plate................................................................................................12
FIG. 2 –Identification plate position...................................................................................13
FIG. 3 –Z axis working range............................................................................................15
FIG. 4 –Danger area.........................................................................................................23
FIG. 5 - Safety devices ......................................................................................................25
FIG. 6 –Electric lock..........................................................................................................26
FIG. 7 –Frontal protection barrier......................................................................................27
FIG. 8 –Emergency stop push-button...............................................................................28
FIG. 9 –Operating modes light signal ...............................................................................29
FIG. 10 –Safety pictograms..............................................................................................30
FIG. 11 –Safety plate of the electrical panel.....................................................................31
FIG. 12 –Plate of general safety information.....................................................................32
FIG. 13 –JET FRAME basic frame ...................................................................................47
FIG. 14 –SPIN FRAME basic frame..................................................................................48
FIG. 15 –Machine arrangement........................................................................................50
FIG. 16 –Connection to the electricity mains ....................................................................53
FIG. 17 –Connection to the water and pneumatic mains..................................................54
FIG. 18 –Rotation direction of the motors (HYDRAULIC PUMP | VACUUM PUMP)........56
FIG. 19 –Main switch of the electrical panel .....................................................................57
FIG. 20 –Main components...............................................................................................61
FIG. 21 –Fixed extension..................................................................................................62
FIG. 22 –Extension that can be moved using an overhead crane ....................................63
FIG. 23 –Extension that can be moved using a jack.........................................................64
FIG. 24 - Plate of the working parameters.........................................................................72
FIG. 25 –Operating modes light signal..............................................................................73
FIG. 26 –Cut marker laser adjustment..............................................................................75
FIG. 27 –Disc casing removal...........................................................................................77
FIG. 28 –Disc removal......................................................................................................77
FIG. 29 –Disc removal......................................................................................................77
FIG. 30 –Extension assembly...........................................................................................77
FIG. 31 –Rightward tool holder extension.........................................................................78
FIG. 32 - Main switch lock with padlock.............................................................................80
FIG. 33 –Points to be maintained .....................................................................................82
FIG. 34 –Stack light ..........................................................................................................88
FIG. 35 –Greasing the MOVE system linear guides .........................................................90
FIG. 36 –Nozzle for greasing the Z axis lead screw bearing.............................................91
FIG. 37 –Nozzles for greasing the Y axis bridge drive shaft bearings ..............................92
FIG. 38 –Nozzles of TOOL+ linear guides (SIDE SPINDLE)............................................93
FIG. 39 –Automatic greasing system...............................................................................95
FIG. 40 –Nozzles for greasing the tilting bench................................................................96
FIG. 41 –Nozzle for greasing the joint of the control panel arm........................................97
FIG. 42 –Bench hydraulic control unit...............................................................................99
FIG. 43 –Comparative table of lubricant oils...................................................................101
FIG. 44 –Air vents in the electrical panel ........................................................................102
FIG. 45 –Shut-off valve of the pneumatic system...........................................................103

ALL RIGHTS TO THE CONTENTS OF THIS MANUAL ARE RESERVED TO DONATONI MACCHINE S.R.L. IN
ACCORDANCE WITH CURRENT REGULATIONS. THE PUBLICATION, DISTRIBUTION, REPRODUCTION OR TOTAL OR
PARTIAL DISCLOSURE OF THE CONTENTS OF THIS MANUAL ARE PROHIBITED WITHOUT THE WRITTEN CONSENT
OF DONATONI MACCHINE S.R.L.
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ALL RIGHTS RELATED TO THE CONTENTS OF THIS MANUAL ARE RESERVED BY DONATONI MACCHINE S.R.L., IN
ACCORDANCE WITH CURRENT REGULATIONS. THE TOTAL OR PARTIAL PUBLICATION, DISTRIBUTION,
REPRODUCTION, OR DISCLOSURE OF THE CONTENTS OF THIS MANUAL ARE PROHIBITED WITHOUT THE
WRITTEN CONSENT OF DONATONI MACCHINE S.R.L.
INTRODUCTION
PURPOSE OF THE MANUAL
This manual contains the use and maintenance rules required for using correctly the JET
FRAME and SPIN FRANE cutting centres.
This instruction manual has been drawn up in accordance with the indications provided for
by the relevant directive in force, in order to ensure that the operators authorised to use and
maintain the machine correctly understand the topics covered in the manual.
If, despite the attention paid during the drafting phase, the above-mentioned operators find
that the contents of this manual are not completely clear, they are invited to ask the
manufacturer for explanations in order to avoid situations that could compromise their safety.
Failure to observe what is described in this manual or improper use of the machine will
relieve the Manufacturer from any injury caused to persons or animals.
DONATONI MACCHINE SRL is in any case available to ensure prompt and accurate
technical assistance for the best operation and maximum machine performance.
The Manufacturer reserves the right to make changes to this publication and the data
contained in it, at its own discretion, if it deems it necessary for the technical or commercial
improvement of the product.
CARE OF THE MANUAL
This Technical Manual must be retained for the entire working life of the machine, even if it
is transferred to third parties.
The following are recommended in order to care for the Technical Manual correctly:
•
use the Manual in such a way as not to damage its contents, entirely or partially; in
particular, the Manual should be kept in a place so that it is always available to personnel
authorized to use the machine;
•
keep the Manual in a place which could not jeopardize its integrity over time;
•
if the Manual is lost or damaged, ask the Manufacturer for a copy of the documentation.
RESPONSIBILITIES
The responsibility of the correctness of the contents in this document is entrusted to
DONATONI MACCHINE SRL.
The purchaser is responsible for the conservation of this manual and the observance of its
contents.