DONATONI JET FRAME 625 2.0 User manual

SECTION A
Use and maintenance manual
Rev. 0.0
JET/SPIN FRAME 625 2.0
TRANSLATION OF THE ORIGINAL INSTRUCTIONS

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Page 3of 106

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REPRODUCTION, OR DISCLOSURE OF THE CONTENTS OF THIS MANUAL ARE PROHIBITED WITHOUT THE
WRITTEN CONSENT OF DONATONI MACCHINE S.R.L.
JET/SPIN FRAME 625
USE AND MAINTENANCE MANUAL
A publication by Donatoni Macchine S.r.l.
Document: MN UM JET-SPIN 625 v2.0_0.0_en
Date: 29/11/19
Much attention has been paid to ensure that the information contained in this manual can
be easily understood by the final user. Any errors, omissions and/or improvements can be
communicated to the following address:
DONATONI MACCHINE SRL
Via Napoleone, 14
37015 SANT’AMBROGIO DI VALPOLICELLA (VR)
ITALY
Switchboard
Tel. [phone]
[email protected]
Assistance
Tel. [phone]
[email protected]
© Donatoni Macchine S.r.l. –November 2019
All rights reserved.
Reproduction in whole or in part is prohibited without the written consent of the copyright
owner.

ALL RIGHTS TO THE CONTENTS OF THIS MANUAL ARE RESERVED TO DONATONI MACCHINE S.R.L. IN
ACCORDANCE WITH CURRENT REGULATIONS. THE PUBLICATION, DISTRIBUTION, REPRODUCTION OR TOTAL OR
PARTIAL DISCLOSURE OF THE CONTENTS OF THIS MANUAL ARE PROHIBITED WITHOUT THE WRITTEN CONSENT
OF DONATONI MACCHINE S.R.L.
Page 5of 106
List of updates
Rev.
Description
Approved by
Date
Page
0.0
First issue
F. Cucchetto
All
Code of Issuing Body: Technical Office
Drawn up by
Verified by
Pages
File: MN UM JET-SPIN 625 V2.0_0.0_EN
P. Novello
F. Cucchetto
106

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WRITTEN CONSENT OF DONATONI MACCHINE S.R.L.
TABLE OF CONTENTS
INTRODUCTION..................................................................................................................................... 10
PURPOSE OF THE MANUAL........................................................................................................ 10
CARE OF THE MANUAL................................................................................................................ 10
RESPONSIBILITIES ...................................................................................................................... 10
GRAPHICAL CONVENTIONS FOR SAFETY SYMBOLS.............................................................. 11
GLOSSARY.................................................................................................................................... 11
GENERAL INFORMATION.................................................................................................................... 12
MANUFACTURER'S IDENTIFICATION DATA.............................................................................. 12
IDENTIFICATION PLATE............................................................................................................... 12
2.2.1 IDENTIFICATION PLATE POSITION........................................................................................ 13
STANDARD TECHNICAL DATA.................................................................................................... 14
2.3.1 Z AXIS WORKING RANGE....................................................................................................... 15
INFORMATION ON TECHNICAL SUPPORT ................................................................................ 16
WARRANTY................................................................................................................................... 16
SAFETY.................................................................................................................................................. 17
INTRODUCTION............................................................................................................................ 17
GENERAL PRECAUTIONS ........................................................................................................... 19
INTENDED USE............................................................................................................................. 22
FORBIDDEN USE.......................................................................................................................... 22
PERSONAL PROTECTIVE EQUIPMENT...................................................................................... 23
3.5.1 DANGER AREA......................................................................................................................... 23
3.5.2 WORKSTATION ........................................................................................................................ 25
SAFETY DEVICES......................................................................................................................... 25
3.6.1 ELECTRIC LOCK ...................................................................................................................... 26
3.6.2 FRONT PROTECTION BARRIER............................................................................................. 27
3.6.3 EMERGENCY STOP PUSH-BUTTON...................................................................................... 28
3.6.4 OPERATING MODES LIGHT SIGNAL...................................................................................... 29
SAFETY PICTOGRAMS ................................................................................................................ 30
SPARE PARTS OF SAFETY DEVICES......................................................................................... 34
RESIDUAL RISKS.................................................................................................................................. 35
OPERATION IN "ACCESS TO THE DANGER AREA" MODE....................................................... 38
OPERATION IN WORK MODE...................................................................................................... 40
MATERIAL LOADING/UNLOADING OPERATION........................................................................ 43
4.3.1 INSTRUCTIONS FOR THE SLAB SUPPORT BENCH............................................................. 45
INSTALLATION...................................................................................................................................... 46
RESPONSIBILITIES OF THE PURCHASER................................................................................. 46
TRANSPORTATION AND HANDLING.......................................................................................... 46
WEIGHT OF THE COMPONENTS ................................................................................................ 47
5.3.1 JET FRAME............................................................................................................................... 47
5.3.2 SPIN FRAME............................................................................................................................. 48
INSPECTION ON RECEIPT OF THE GOODS AND THEIR STORAGE........................................ 49
CONNECTION AND COMMISSIONING........................................................................................ 49
MACHINE ARRANGEMENT.......................................................................................................... 50
INSTALLATION.............................................................................................................................. 51
STARTING THE MACHINE FOR THE FIRST TIME ...................................................................... 56
ELECTRIC SPINDLE RUN-IN........................................................................................................ 58
DESCRIPTION OF THE MACHINE ....................................................................................................... 59
OPERATING PRINCIPLE .............................................................................................................. 59
COMPOSITION.............................................................................................................................. 59
MAIN COMPONENTS.................................................................................................................... 61
BENCH EXTENSION ..................................................................................................................... 62
6.4.1 FIXED EXTENSION................................................................................................................... 62
6.4.2 EXTENSION THAT CAN BE MOVED USING AN OVERHEAD CRANE ................................. 63

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PARTIAL DISCLOSURE OF THE CONTENTS OF THIS MANUAL ARE PROHIBITED WITHOUT THE WRITTEN CONSENT
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Page 7of 106
6.4.3 EXTENSION THAT CAN BE MOVED USING A JACK............................................................. 64
6.4.4 MOVE SYSTEM......................................................................................................................... 65
6.4.5 ELECTRIC SPINDLE................................................................................................................. 65
ENVIRONMENTAL LIMITS............................................................................................................ 66
LIGHTING ...................................................................................................................................... 66
SOUND EMISSIONS...................................................................................................................... 66
DISC DRILLING -TOOL................................................................................................................. 67
DISC DRILLING -ISO40 (OPTIONAL JET FRAME 625)............................................................... 68
USE OF THE MACHINE......................................................................................................................... 69
GENERAL INDICATIONS.............................................................................................................. 69
USING THE MACHINE SAFELY.................................................................................................... 69
7.2.1 ROLE OF THE DEPARTMENT MANAGER.............................................................................. 70
OPERATING LIMITS...................................................................................................................... 71
WORKING PARAMETERS............................................................................................................ 72
OPERATING MODES.................................................................................................................... 73
7.5.1 "ACCESS TO THE DANGER AREA" MODE ............................................................................ 73
7.5.2 WORK MODE............................................................................................................................ 74
ELECTRIC SPINDLE PRE-HEATING............................................................................................ 75
CUT MARKER LASER ADJUSTMENT.......................................................................................... 75
CHANGING THE DISC................................................................................................................... 76
MAINTENANCE...................................................................................................................................... 79
MAINTENANCE GENERAL INDICATIONS................................................................................... 79
INDICATIONS FOR ELECTRICAL MAINTENANCE ..................................................................... 80
SUMMARY TABLE OF THE MAINTENANCE OPERATIONS....................................................... 81
ROUTINE MAINTENANCE............................................................................................................ 83
8.4.1 REPLACING TOOLS................................................................................................................. 83
8.4.2 MAINTAINING THE ELECTRIC SPINDLE................................................................................ 83
8.4.3 PERIODIC CLEANING .............................................................................................................. 84
8.4.4 TESTING THE EMERGENCY STOP CIRCUIT ........................................................................ 85
8.4.5 CHECKING THE POLYCARBONATE PROTECTION BARREIERS........................................ 86
8.4.6 MAINTAINING THE VACUUM PUMP....................................................................................... 87
8.4.7 TESTING THE OPERATION OF THE LIGHT SIGNAL............................................................. 88
8.4.8 LUBRICATION........................................................................................................................... 89
8.4.9 CHECKING THE PIPES AND CONNECTIONS OF THE OIL HYDRAULIC SYSTEM............. 98
8.4.10 CHANGING THE OIL OF THE HYDRAULIC CONTROL UNIT ................................................ 99
8.4.11 LUBRICATION POINTS .......................................................................................................... 100
8.4.12 CLEANING THE FILTERS OF THE AIR VENTS OF THE ELECTRICAL PANEL.................. 102
8.4.13 MAINTAINING THE COMPRESSED AIR INLET UNIT........................................................... 103
EXTRAORDINARY MAINTENANCE ........................................................................................... 104
8.5.1 REPLACING THE POLYCARBONATE PROTECTION BARRIERS....................................... 104
8.5.2 REPLACING THE PIPES OF THE OIL HYDRAULIC SYSTEM ............................................. 104
ADDITIONAL INSTRUCTIONS............................................................................................................ 105
DISMANTLING............................................................................................................................. 105
WASTE DISPOSAL...................................................................................................................... 105
ATTACHED DOCUMENTS.................................................................................................................. 106

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INDEX OF FIGURES
FIG. 1 –Identification plate................................................................................................12
FIG. 2 –Identification plate position...................................................................................13
FIG. 3 –Z axis working range............................................................................................15
FIG. 4 –Danger area.........................................................................................................23
FIG. 5 - Safety devices ......................................................................................................25
FIG. 6 –Electric lock..........................................................................................................26
FIG. 7 –Frontal protection barrier......................................................................................27
FIG. 8 –Emergency stop push-button...............................................................................28
FIG. 9 –Operating modes light signal ...............................................................................29
FIG. 10 –Safety pictograms..............................................................................................30
FIG. 11 –Safety plate of the electrical panel.....................................................................31
FIG. 12 –Plate of general safety information.....................................................................32
FIG. 13 –JET FRAME basic frame ...................................................................................47
FIG. 14 –SPIN FRAME basic frame..................................................................................48
FIG. 15 –Machine arrangement........................................................................................50
FIG. 16 –Connection to the electricity mains ....................................................................53
FIG. 17 –Connection to the water and pneumatic mains..................................................54
FIG. 18 –Rotation direction of the motors (HYDRAULIC PUMP | VACUUM PUMP)........56
FIG. 19 –Main switch of the electrical panel .....................................................................57
FIG. 20 –Main components...............................................................................................61
FIG. 21 –Fixed extension..................................................................................................62
FIG. 22 –Extension that can be moved using an overhead crane ....................................63
FIG. 23 –Extension that can be moved using a jack.........................................................64
FIG. 24 - Plate of the working parameters.........................................................................72
FIG. 25 –Operating modes light signal..............................................................................73
FIG. 26 –Cut marker laser adjustment..............................................................................75
FIG. 27 –Disc casing removal...........................................................................................77
FIG. 28 –Disc removal......................................................................................................77
FIG. 29 –Disc removal......................................................................................................77
FIG. 30 –Extension assembly...........................................................................................77
FIG. 31 –Rightward tool holder extension.........................................................................78
FIG. 32 - Main switch lock with padlock.............................................................................80
FIG. 33 –Points to be maintained .....................................................................................82
FIG. 34 –Stack light ..........................................................................................................88
FIG. 35 –Greasing the MOVE system linear guides .........................................................90
FIG. 36 –Nozzle for greasing the Z axis lead screw bearing.............................................91
FIG. 37 –Nozzles for greasing the Y axis bridge drive shaft bearings ..............................92
FIG. 38 –Nozzles of TOOL+ linear guides (SIDE SPINDLE)............................................93
FIG. 39 –Automatic greasing system...............................................................................95
FIG. 40 –Nozzles for greasing the tilting bench................................................................96
FIG. 41 –Nozzle for greasing the joint of the control panel arm........................................97
FIG. 42 –Bench hydraulic control unit...............................................................................99
FIG. 43 –Comparative table of lubricant oils...................................................................101
FIG. 44 –Air vents in the electrical panel ........................................................................102
FIG. 45 –Shut-off valve of the pneumatic system...........................................................103

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ACCORDANCE WITH CURRENT REGULATIONS. THE PUBLICATION, DISTRIBUTION, REPRODUCTION OR TOTAL OR
PARTIAL DISCLOSURE OF THE CONTENTS OF THIS MANUAL ARE PROHIBITED WITHOUT THE WRITTEN CONSENT
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Page 9of 106

Page 10 of 106
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ACCORDANCE WITH CURRENT REGULATIONS. THE TOTAL OR PARTIAL PUBLICATION, DISTRIBUTION,
REPRODUCTION, OR DISCLOSURE OF THE CONTENTS OF THIS MANUAL ARE PROHIBITED WITHOUT THE
WRITTEN CONSENT OF DONATONI MACCHINE S.R.L.
INTRODUCTION
PURPOSE OF THE MANUAL
This manual contains the use and maintenance rules required for using correctly the JET
FRAME and SPIN FRANE cutting centres.
This instruction manual has been drawn up in accordance with the indications provided for
by the relevant directive in force, in order to ensure that the operators authorised to use and
maintain the machine correctly understand the topics covered in the manual.
If, despite the attention paid during the drafting phase, the above-mentioned operators find
that the contents of this manual are not completely clear, they are invited to ask the
manufacturer for explanations in order to avoid situations that could compromise their safety.
Failure to observe what is described in this manual or improper use of the machine will
relieve the Manufacturer from any injury caused to persons or animals.
DONATONI MACCHINE SRL is in any case available to ensure prompt and accurate
technical assistance for the best operation and maximum machine performance.
The Manufacturer reserves the right to make changes to this publication and the data
contained in it, at its own discretion, if it deems it necessary for the technical or commercial
improvement of the product.
CARE OF THE MANUAL
This Technical Manual must be retained for the entire working life of the machine, even if it
is transferred to third parties.
The following are recommended in order to care for the Technical Manual correctly:
•
use the Manual in such a way as not to damage its contents, entirely or partially; in
particular, the Manual should be kept in a place so that it is always available to personnel
authorized to use the machine;
•
keep the Manual in a place which could not jeopardize its integrity over time;
•
if the Manual is lost or damaged, ask the Manufacturer for a copy of the documentation.
RESPONSIBILITIES
The responsibility of the correctness of the contents in this document is entrusted to
DONATONI MACCHINE SRL.
The purchaser is responsible for the conservation of this manual and the observance of its
contents.

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ACCORDANCE WITH CURRENT REGULATIONS. THE PUBLICATION, DISTRIBUTION, REPRODUCTION OR TOTAL OR
PARTIAL DISCLOSURE OF THE CONTENTS OF THIS MANUAL ARE PROHIBITED WITHOUT THE WRITTEN CONSENT
OF DONATONI MACCHINE S.R.L.
Page 11of 106
GRAPHICAL CONVENTIONS FOR SAFETY SYMBOLS
The texts and descriptions of particular importance for the safety of the personnel or for the
correct use of the product, including improper behaviour and the associated obligations and
prohibitions, are highlighted in BOLD CAPITAL LETTERS.
The following symbols are used in this instruction manual:
DANGER
Indicates a situation that can cause accidents, including lethal ones, or
serious harm to people's health.
ATTENTION
Indicates a situation that could cause harm to people, property or the
environment, even indirectly, with consequences even of an economic
nature.
WARNING
Indicates a situation that could cause harm, even indirectly, to people,
property or the environment, or to the machine as a result of operations not
carried out correctly.
GLOSSARY
PPE
Personal Protective Equipment

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ACCORDANCE WITH CURRENT REGULATIONS. THE TOTAL OR PARTIAL PUBLICATION, DISTRIBUTION,
REPRODUCTION, OR DISCLOSURE OF THE CONTENTS OF THIS MANUAL ARE PROHIBITED WITHOUT THE
WRITTEN CONSENT OF DONATONI MACCHINE S.R.L.
GENERAL INFORMATION
MANUFACTURER'S IDENTIFICATION DATA
DONATONI MACCHINE SRL
Via Napoleone, 14
37015 SANT’AMBROGIO DI VALPOLICELLA (VR)
ITALY
Switchboard
Tel. [phone]
[email protected]
Assistance
Tel. [phone]
[email protected]
IDENTIFICATION PLATE
The identification plate FIG. 1 bears the following information:
•Manufacturer's trademark
•Manufacturer's address
•Machine model
•Serial Number
•Year of manufacture
•CE mark
The plate is positioned on the right-hand side of the bridge as shown in the image below
(FIG. 1)
FIG. 1 –Identification plate

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ACCORDANCE WITH CURRENT REGULATIONS. THE PUBLICATION, DISTRIBUTION, REPRODUCTION OR TOTAL OR
PARTIAL DISCLOSURE OF THE CONTENTS OF THIS MANUAL ARE PROHIBITED WITHOUT THE WRITTEN CONSENT
OF DONATONI MACCHINE S.R.L.
Page 13of 106
2.2.1 IDENTIFICATION PLATE POSITION
FIG. 2 shows the position of the identification plate.
FIG. 2 –Identification plate position

Page 14 of 106
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ACCORDANCE WITH CURRENT REGULATIONS. THE TOTAL OR PARTIAL PUBLICATION, DISTRIBUTION,
REPRODUCTION, OR DISCLOSURE OF THE CONTENTS OF THIS MANUAL ARE PROHIBITED WITHOUT THE
WRITTEN CONSENT OF DONATONI MACCHINE S.R.L.
STANDARD TECHNICAL DATA
CATEGORY
MODEL
SPIN FRAME
JET FRAME
Machine
dimensions and
weight
Length
mm
7227
7227
Width
mm
4792
4792
Height
mm
4153
4153
Weight
kg
5500
7000
Features of the
material to be
machined
Type
NATURAL
STONE IN
GENERAL
NATURAL
STONE IN
GENERAL
Maximum cutting depth
mm
200
200
Features of the
work bench
Length
mm
3800
3800
Width
mm
2000
1800
Maximum loadbearing capacity of
the work bench (evenly distributed
load)
kg
3000
3000
Maximum load that can be tilted
(evenly distributed load)
kg
1500
1500
Features of the
extension
Length
mm
NOT
APPLICABLE
3800
Width
mm
650
Features of the
machine axes
Maximum number of interpolated
axes
no.
5
5
X-axis carriage stroke
mm
3800
3800
Y-axis bridge stroke
mm
2780
2780
Z-axis head ascent/descent stroke
mm
450
450
C-axis disc support head rotation
degrees
-5° / 365°
-5° / 365°
A-axis disc support head inclination
degrees
0 / 90°
0 / 90°
X-axis carriage speed
m/min
0 - 40
0 - 40
Y-axis bridge speed
m/min
0 - 30
0 - 30
Z-axis head speed
m/min
0 - 5
0 - 5
Features of the disc
Minimum disc diameter
mm
350
350
Maximum disc diameter
mm
625
625
Maximum cutting depth
mm
200
200
Features of the
TOOL
electric spindle
Power of TOOL S1 electric spindle
motor
kW
11
11
Power of TOOL S6 electric spindle
motor
kW
13
13
TOOL electric spindle maximum
speed
rpm
6000
6000
Features of the
ISO 40 electric
spindle
Power of the
ISO 40 S1 electric spindle motor
kW
NOT
APPLICABLE
11
Power of the
ISO 40 S6 electric spindle motor
kW
13
Maximum speed of the
ISO 40 electric spindle
rpm
7000
Electrical features
Standard voltage
V/Hz
400±10% / 50
400±10% / 50
Installed power
kW
25
25
Consumption
Water consumption
l/min
35
35
Air consumption
l/min
20
20
Pressure
Water system
bar
min. 1.5 max. 3
min. 1.5 max. 3
Pneumatic system
bar
min. 6 –max. 8
min. 6 –max. 8
Laser
Homologation
Class
2M
2M
Sound emissions
A-weighted sound pressure level
dB(A)
79±2
79±2
A-weighted sound power level
dB(A)
104
104
Environmental
limits
Minimum environmental temperature
°C
+10
+10
Maximum environmental
temperature
°C
+40
+40

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ACCORDANCE WITH CURRENT REGULATIONS. THE PUBLICATION, DISTRIBUTION, REPRODUCTION OR TOTAL OR
PARTIAL DISCLOSURE OF THE CONTENTS OF THIS MANUAL ARE PROHIBITED WITHOUT THE WRITTEN CONSENT
OF DONATONI MACCHINE S.R.L.
Page 15of 106
DANGER: Use only balanced tools according to ISO 1940-1 with class G 1
WARNING: Carefully read the other sections of the manual regarding the
specifications not defined in the table above.
WARNING: For dimensional data of customized machines on customer's request
see the reference layout provided with the machine documentation.
2.3.1 Z AXIS WORKING RANGE
Work area available with head inclined at 90°.
FIG. 3 –Z axis working range

Page 16 of 106
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ACCORDANCE WITH CURRENT REGULATIONS. THE TOTAL OR PARTIAL PUBLICATION, DISTRIBUTION,
REPRODUCTION, OR DISCLOSURE OF THE CONTENTS OF THIS MANUAL ARE PROHIBITED WITHOUT THE
WRITTEN CONSENT OF DONATONI MACCHINE S.R.L.
INFORMATION ON TECHNICAL SUPPORT
In case of necessity, or when clarifications are required, customers can contact the
technical/commercial support service of the local agents or importers, who are always in
direct contact with the manufacturer.
In most cases, many of the technical problems can be solved by small operations and
therefore we recommend reading this manual carefully before calling the Support service.
DONATONI MACCHINE SRL
Via Napoleone, 14
37015 SANT’AMBROGIO DI VALPOLICELLA (VR)
ITALY
Assistance
Tel. [phone]
[email protected]
In the case of faults or malfunctions that cannot be corrected, the user can contact the
manufacturer directly or the branch office of the dealer where the machine was purchased.
WARRANTY
A check should be carried out when the machine is delivered to ensure that none of the
machine components have been damaged and that all the accessories are complete and
intact.
The purchaser can only avail of the warranty rights after complying with the warranty
conditions set out in the supply contract.
In addition to the cases envisaged in the supply contract, the warranty should be deemed
void:
•in the event of an operating error attributable to the operator
•in the event of damage attributable to insufficient maintenance
•if, without the Manufacturer's authorization, the user removes or repairs components
and/or parts of the machine or installs non-original spare parts and the damage is
attributable to such changes
•if the instructions provided in this manual have not been carried out

ALL RIGHTS TO THE CONTENTS OF THIS MANUAL ARE RESERVED TO DONATONI MACCHINE S.R.L. IN
ACCORDANCE WITH CURRENT REGULATIONS. THE PUBLICATION, DISTRIBUTION, REPRODUCTION OR TOTAL OR
PARTIAL DISCLOSURE OF THE CONTENTS OF THIS MANUAL ARE PROHIBITED WITHOUT THE WRITTEN CONSENT
OF DONATONI MACCHINE S.R.L.
Page 17of 106
SAFETY
INTRODUCTION
The manual and all the annexes should be kept in a place which is accessible and known
to all the personnel trained and authorized to use the machine.
To improve the understanding of this manual, the terms used are explained below:
DANGER AREA
An area inside and/or in the vicinity of the machine in which the presence of an
exposed person constitutes a risk for safety and the health of the person
him/herself FIG. 4.
EXPOSED PERSON
Any person found entirely or partly in a danger area.
OPERATOR IN CHARGE
A professionally trained operator, in compliance with the legislation in force in
the country of use, who has been authorised only to switch on, use, switch off
and clean the machine (only when it is switched off and with emergency
mushrooms pressed) in compliance with the instructions given in the
instruction manual of each machine, wearing the required PPE and working
from one of the work stations described in FIG. 4
HANDLING OPERATOR
A professionally trained operator, in compliance with the legislation in force in
the country of use, who is qualified to drive forklifts, overhead cranes orcranes,
to safely transport and handle the machines making up the line, wearing the
required PPE.
MECHANICAL / PNEUMATIC / HYDRAULIC MAINTAINANCE OPERATOR
A qualified technician who is authorised to intervene on mechanical /
hydraulic / pneumatic components in order to carry out adjustments,
maintenance operations and/or repairs in total compliance with the
instructions given in the use and maintenance manuals of the machines
making up the line or other indications provided exclusively by the
manufacturer.

Page 18 of 106
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ACCORDANCE WITH CURRENT REGULATIONS. THE TOTAL OR PARTIAL PUBLICATION, DISTRIBUTION,
REPRODUCTION, OR DISCLOSURE OF THE CONTENTS OF THIS MANUAL ARE PROHIBITED WITHOUT THE
WRITTEN CONSENT OF DONATONI MACCHINE S.R.L.
ELECTRICAL MAINTENANCE OPERATOR
A qualified technician (having all the professional technical requirements
according to the regulations in force), who is authorized to intervene on
electrical devices to carry out adjustments, maintenance operations and/or
repairs even in the presence of electrical voltage and with the safety devices
disabled (with the consent of the Person Responsible) in absolute compliance
with the instructions given in the user and maintenance manuals of the
machines that make up the line.
PERSON RESPONSIBLE
A person who supervises the work activity and ensures the implementation of
the directives received, checking the correct execution by the workers and
exercising a functional power of initiative.
MANUFACTURER'S TECHNICIAN
A qualified technician, made available by the manufacturer and/or authorized
dealer, to carry out the required technical assistance, ordinary and
extraordinary maintenance, and/or operations not listed in the following manual
which require specific knowledge of the machine; this technician must wear the
required PPE.
Particular attention should be paid to the danger signs where indicated in this manual and
the safety specifications must be observed
There are 3 levels of danger signals:
DANGER:
This signal warns that if the instructions provided in the manual are not observed
correctly, serious injury, death or the risk of long-term illnesses may result.
ATTENTION:
This signal warns that serious injury may result if the operations described are not
carried out correctly. It also recommends that the procedures indicated be carried
out correctly.
WARNING:
This signal warns that serious damage may be caused to the machine if the
operations described are not carried out correctly.
ATTENTION: the warnings alone do not eliminate the danger.

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ACCORDANCE WITH CURRENT REGULATIONS. THE PUBLICATION, DISTRIBUTION, REPRODUCTION OR TOTAL OR
PARTIAL DISCLOSURE OF THE CONTENTS OF THIS MANUAL ARE PROHIBITED WITHOUT THE WRITTEN CONSENT
OF DONATONI MACCHINE S.R.L.
Page 19of 106
GENERAL PRECAUTIONS
The personnel using the machine must be trained:
•by the manufacturer, or
•by one of its authorised installers, or
•by other internal personnel that have been previously trained for
the task to be carried out.
DANGER: The instructions, warnings and general accident prevention rules
contained in this manual must be fully complied with as failure to comply with them
may cause injury to the operator or other persons.
DANGER: It is absolutely forbidden for any person who has not completely read,
understood and assimilated the contents of this manual perfectly to operate the
machine or have it operated as this could cause injury to the operator himself or to
other persons.
DANGER: When using the machine with an automatic or semi-automatic work
cycle, all personnel must be outside the danger area of the machine.
There are also some pictograms on the machine indicating the residual risks present; they
must be taken into account by anyone preparing to use the machine and any related
equipment.
WARNING: the safety, indication and hazard pictograms must be checked and
maintained in a perfect condition to ensure that they are visible to anyone preparing
to use the machine. This is because they give immediate indication of any residual
risks to which the operator is exposed.
The manual and all the attached documents should be kept in a place which is accessible
and known to all the personnel who use the machine (operators and maintenance
operators).
It is the purchaser's responsibility to train the personnel on the risks of accidents, on the
devices aimed at guaranteeing workers' safety, on the risks deriving from noise emissions
and on the general accident prevention rules provided for by international standards and/or
directives and by the laws in force in the country of use.
The behaviour of the personnel working on the machine for use, maintenance, cleaning,
inspection, etc. must strictly observe and comply with the accident prevention regulations in
force in the country of use.
Before working on the machine, the operator and/or maintenance technician must be fully
aware of the position and operation of all the controls and characteristics of the machine;
he/she must have fully read, understood and assimilated the contents of this manual.
Any tampering, the unauthorized replacement of one or more parts of the machine, the use
of accessories, tools, consumables other than those recommended or having different

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ALL RIGHTS RELATED TO THE CONTENTS OF THIS MANUAL ARE RESERVED BY DONATONI MACCHINE S.R.L., IN
ACCORDANCE WITH CURRENT REGULATIONS. THE TOTAL OR PARTIAL PUBLICATION, DISTRIBUTION,
REPRODUCTION, OR DISCLOSURE OF THE CONTENTS OF THIS MANUAL ARE PROHIBITED WITHOUT THE
WRITTEN CONSENT OF DONATONI MACCHINE S.R.L.
characteristics from those recommended in this manual, as well as the use of the machine
for purposes other than those allowed, release DONATONI MACCHINE SRL from any civil
and criminal liability.
The machine is not suitable for use in explosive or flammable atmospheres.
The machine is not suitable for use in open or outdoor places.
It is absolutely forbidden to climb the machine or access it using passages other than the
designated access points. The designated access points to the machine must always be
kept clear and clean.
The working areas (control panel area, loading and unloading area) must be constantly
maintained in good order and clean.
The operator must avoid any operation that could endanger the safety of himself or others.
It is necessary to respect the safety instructions on the machine and in the manual, not to
render the installed or envisaged safety devices inefficient and to use the machine in
accordance with the envisaged use and as indicated by the manufacturer (risk of death
or long-term illnesses).
Failure to observe the work procedures, operating modes and maintenance procedures, as
well as improper use of the machine can give rise to the risk of injury for the operator and
any other persons in the vicinity.
When seeking causes of breakdown or failure regarding the machine, take all the
precautions described in this manual which are effective for preventing damage to persons,
animals, or property.
Never put work tools, objects, your hands, arms, or any part of the body, near the moving
elements.
Do not place any type of container containing liquids near live parts of the machine.
Ordinary or extraordinary maintenance operations (electrical, mechanical or of any other
kind) must be carried out with the machine switched off, without electrical, hydraulic and
pneumatic power supply, and with the emergency stop button pressed by personnel trained
and competent in the task that will be carried out on the machine.
After having disconnected the power supply, wait at least 10 minutes before accessing the
machine's electrical panel, so as to allow the residual electrical energy stored in the inverter
capacitors to be discharged.
Before carrying out maintenance work on hydraulic and pneumatic systems, make sure that
the residual pressure has been discharged from these systems.
At the end of any extraordinary intervention that has required the removal of safety guards,
barriers or other safety devices, reposition them correctly so as to properly restore all the
safety physical barriers.