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  9. Doosan 9/274 Manual

Doosan 9/274 Manual

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Copyright 2025 Manuals.Online. All Rights Reserved.

This manual contains
important safety information
and must be made available to
personnel who operate and
maintain this machine.
46678291_en_C_05/18
9/274, 9/304, 12/254, 17/244, 21/224
OPERATION & MAINTENANCE MANUAL
Original Instruction
9/274, 9/304, SERIAL No: 895200 – 899999
12/254
17/244, SERIAL No: 883100 - 883999
21/224
Machine models represented in this manual may be used in various locations world-wide. Machines sold and
shipped into European Union Territories require that the machine display the CE Mark and conform to various
directives. In such cases, the design specification of this machine has been certified as complying with EC
directives. Any modification to any part is absolutely prohibited and would result in the CE Certification and marking
being rendered invalid. A declaration of that conformity follows:
1)
EC Declaration of Conformity 2)
3) We: 4) Represented in EC by:
Doosan International USA, Inc Doosan Trading Limited
1293 Glenway Drive Block B, Swords Business Campus
Statesville Swords
North Carolina 28625-9218 Co. Dublin
USA Ireland
5) Hereby declare that, under our sole responsibility the product(s)
6) Machine description: Portable Screw Compressor
7) Machine Model: 7/20; 7/26E; 7/31E; 7/41; 7/53 ; 7/73-10/53; 7/124-10/104; 10/124-14/114; 14/84;
7/204; 10/174; 12/154; 14/144; 9/274; 9/304; 12/254; 17/244; 21/224
8) Commercial name: 7/20; 7/26E; 7/31E; 7/41; 7/53 ; 7/73-10/53; 7/124-10/104; 10/124-14/114; 14/84;
7/204; 10/174; 12/154; 14/144; 9/274; 9/304; 12/254; 17/244; 21/224
9) VIN / Serial number:
10) is (are) in conformity with the relevant provisions of the following EC Directive(s)
11) 2006/42/EC The Machinery Directive
12) 2014/30/EU The Electromagnetic Compatibility Directive
13) 2000/14/EC The Noise Emission Directive
14) 2014/68/EU The Pressure Equipment Directive
15) 2014/29/EU The Simple Pressure Vessels Directive
16) 97/68/EC The emission of engines for no-road mobile machinery
31) 2014/35/EU The Low Voltage Equipment Directive
17) and their amendments
18) Conformity with the Noise Emission Directive 2000/14/EC
19)
20)
22)Type kW 22)Type kW
7/20 17,5 96LWA 97LWA 7/124-10/104 97
7/26E 21,3
97LWA 98LWA 10/124-14/114 122
7/31E
25,9 97LWA 98LWA 14/84 97
7/41 35
98LWA 98LWA
7/53 36
97LWA 98LWA
7/73-10/53 55 96LWA 98LWA 9/274 226 99LWA 100LWA
25) Conformity with the Pressure Equipment directive 2014/68/EU
26)
Jan Moravec
27) Engineering Director
28) Issued at Dobris, Czech Republic 29) Date
30) The technical documentation for the machinery is available from:
Doosan Bobcat EMEA s.r.o. (DBEM), U Kodetky 1810, 263 12 Dobris, Czech Republic
168 98LWA 99LWA
98LWA 99LWA
24)Guaranteed sound
power level
7/204; 10/174;
12/154; 14/144
21)Machine
We declare that this product has been assessed according to the Pressure Equipment Directive 2014/68/EU and, in accordance with the terms of
this Directive, has been excluded from the scope of this Directive. It may carry "CE" marking in compliance with other applicable EC directives.
9/304; 12/254;
17/244; 21/224
247 99LWA 100LWA
Notified body: AV Technology, Warrington, UK. Nr 1067
Directive 2000/14/EC, Annex VI, Part I
Original declaration
23)Measured sound
power level
24)Guaranteed
sound power level
U N 5
21)Machine
23)Measured sound
power level
CPN 46552199 rev N
SAMPLE
CONTENTS & ABBREVIATIONS 1
9/274, 9/304, 12/254, 17/244, 21/224
1 CONTENTS
2 FOREWORD
3 ISO SYMBOLS
7 SAFETY
9 GENERAL INFORMATION
11 OPERATING INSTRUCTIONS
26 MAINTENANCE
40 MACHINE SYSTEMS
55
FAULT FINDING
76 OPTIONS
87 PARTS ORDERING
ABBREVIATIONS & SYMBOLS
#### Contact the company for serial number
->#### Up to Serial No.
####-> From Serial No.
*Not illustrated
†Option
WDG Generator option
AR As required
HA High ambient machine
S.R.G. Site running gear
H.R.G. High speed running gear
bg Bulgarian
cs Czech
da Danish
de German
el Greek
en English
es Spanish
et Estonian
fi Finnish
fr French
hu Hungarian
it Italian
lt Lithuanian
lv Latvian, Lettish
mt Maltese
nl Dutch
no Norwegian
pl Polish
pt Portuguese
ro Romanian
ru Russian
sk Slovak
sl Slovenian
sv Swedish
zh Chinese
2 FOREWORD
9/274, 9/304, 12/254, 17/244, 21/224
The contents of this manual are considered to be proprietary and
confidential to and should not be reproduced without the prior written
permission of the company.
Nothing contained in this document is intended to extend any promise,
warranty or representation, expressed or implied, regarding the
products described herein. Any such warranties or other terms and
conditions of sale of products shall be in accordance with the standard
terms and conditions of sale for such products, which are available
upon request.
This manual contains instructions and technical data to cover all
routine operation and scheduled maintenance tasks by operation and
maintenance staff. Major overhauls are outside the scope of this
manual and should be referred to an authorised service department.
The design specification of this machine has been certified as
complying with EC directives. As a result:
a) Any machine modifications are strictly prohibited, and will invalidate
EC certification.
b) A unique specification for USA/Canada is adopted and tailored to
the territory.
All components, accessories, pipes and connectors added to the
compressed air system should be:
• of good quality, procured from a reputable manufacturer and,
wherever possible, be of a type approved by the company.
• clearly rated for a pressure at least equal to the machine maximum
allowable working pressure.
• compatible with the compressor lubricant/coolant.
• accompanied with instructions for safe installation, operation and
maintenance.
Details of approved equipment are available from the company
Service departments.
The use of repair parts / lubricants / fluids other than those included
within the approved parts list may create hazardous conditions over
which the company has no control. Therefore the company cannot be
held responsible for equipment in which non-approved repair parts are
installed.
The company reserves the right to make changes and improvements
to products without notice and without incurring any obligation to make
such changes or add such improvements to products sold previously.
The intended uses of this machine are outlined below and examples of
unapproved usage are also given, however the company cannot
anticipate every application or work situation that may arise.
IF IN DOUBT CONSULT SUPERVISION.
This machine has been designed and supplied for use only in the
following specified conditions and applications:
• Compression of normal ambient air containing no known or
detectable additional gases, vapours. or particles
• Operation within the ambient temperature range specified in the
GENERAL INFORMATION section of this manual.
The use of the machine in any of the situation types listed in table
1:
a) Is not approved,
b) May impair the safety of users and other persons, and
c) May prejudice any claims made against the company.
The company accepts no responsibility for errors in translation of this
manual from the original English version.
©COPYRIGHT 2018
DOOSAN COMPANY
TABLE 1
Use of the machine to produce compressed air for:
a) direct human consumption
b) indirect human consumption, without suitable filtration and purity
checks.
Use of the machine outside the ambient temperature range
specified in the GENERAL INFORMATION SECTION of this
manual.
This machine is not intended and must not be used in potentially
explosive atmospheres, including situations where flammable
gases or vapours may be present.
Use of the machine fitted with non approved components /
lubricants / fluids.
Use of the machine with safety or control components missing or
disabled.
DECALS 3
9/274, 9/304, 12/254, 17/244, 21/224
GRAPHIC FORM AND MEANING OF ISO SYMBOLS
Prohibition / Mandatory Information / Instructions Warning
WARNING: Electrical shock risk WARNING - Pressurised component or
system.
WARNING - Hot surface.
WARNING - Pressure control. WARNING - Corrosion risk. WARNING - Air/gas flow or Air discharge.
WARNING - Pressurised vessel. WARNING - Hot and harmful exhaust gas. WARNING - Flammable liquid.
WARNING - Maintain correct tyre pressure.
(Refer to the GENERAL INFORMATION
section of this manual).
WARNING - Before connecting the tow bar
or commencing to tow consult the
operation and maintenance manual.
WARNING - For operating temperature
below 0°C, consult the operation and
maintenance manual.
4 DECALS
9/274, 9/304, 12/254, 17/244, 21/224
WARNING - Maintenance work in progress. WARNING - Do not undertake any
maintenance on this machine until the
electrical supply is disconnected and the air
pressure is totally relieved.
WARNING - Consult the operation and
maintenance manual before commencing
any maintenance.
Do not breathe the compressed air from this
machine.
Do not remove the Operating and Maintenance
manual and manual holder from this machine.
Do not stack.
Do not operate the machine without the guard
being fitted.
Do not stand on any service valve or other parts
of the pressure system.
Do not operate with the doors or enclosure
open.
Do not use fork lift truck from this side. Do not exceed the trailer speed limit. No naked lights.
Do not open the service valve before the
airhose is attached.
Use fork lift truck from this side only. Emergency stop.
DECALS 5
9/274, 9/304, 12/254, 17/244, 21/224
Lashing point (Tie down). Lifting point. On (power).
Off (power). Read the Operation and Maintenance manual
before operation or maintenance of this
machine is undertaken.
When parking use prop stand, handbrake and
wheel chocks.
Compressor oil filling. Diesel fuel.
No open flame.
Parking brake.
Rough Service Designation.
Wet Location Operation.
Replace any cracked protective shield. Coolant fill.
Prohibition: Do not start. Start and stop device. Mandatory action:
Hearing protection must be worn.
Diesel fuel drain. Engine coolant drain. Compressor oil drain.
6 DECALS
9/274, 9/304, 12/254, 17/244, 21/224
Engine oil drain. Operational status of the engine emission filter. Engine emissions system temperature may be
high.
Disable active regeneration of the engine
emission filter.
Diesel exhaust fluid (DEF) level is low.