Doughboy UL Series User manual

365-1783
Pool Power Pak®III
with On/Off Switch
UL Models
0-1076-000 (1 HP), 0-1077-000 (1-1/2 HP)
NEC Models
0-1076-006 (1 HP), 0-1077-006 (1-1/2 HP)
Owner's Guide
®
“the original portable pool”
®

2
PREPARATION
IMPORTANT SAFETY INSTRUCTIONS
FOR ALL MODELS:
When installing and using this electrical equipment,
basic safety precautions should always be fol-
lowed, including the following:
1. READ AND FOLLOW ALL INSTRUCTIONS.
2. WARNING: To reduce the risk of injury, do not
permit children to use this product unless they are
closely supervised at all times.
3. WARNING: Risk of electric shock. Connect only to
a grounding type receptacle protected by a Ground
Fault Interrupter (GFCI).
Contact a qualified electrician if you cannot verify that
the receptacle is protected by a GFCI.
4. Do not bury cord. Locate cord to minimize abuse
from lawn mowers, hedge trimmers, and other equip-
ment.
5. WARNING: To reduce the risk of electric shock,
replace damaged cord immediately.
6. WARNING: To reduce the risk of electric shock, do
not use an extension cord to connect unit to the
electrical supply; provide a properly located outlet.
FOR UL MODELS:
0-1076-000, 0-1077-000
7. CAUTION: This pump is for use with storable pools
only. Do not use with permanently installed pools. A
storable pool is constructed so it may be readily disas-
sembled for storage and reassembled to its original
integrity. A permanently installed pool is constructed in
or on the ground or in a building such that it cannot be
readily disassembled for storage.
FOR NEC/UL MODELS ONLY:
0-1076-006, 0-1077-006
8. CAUTION: This pump is for use with permanently
installed pools and may also be used with hot tubs and
spas if so marked. Do not use with storable pools. A
permanently installed pool is constructed in or on the
ground or in a building such that it cannot be readily
disassembled for storage. A storable pool is con-
structed so that it may be readily disassembled for
storage and reassembled to its original integrity.
FOR ALL MODELS:
9. SAVE THESE INSTRUCTIONS.
ELECTRICAL SOURCE
FOR UL MODELS:
0-1076-000, 0-1077-000
Your pump is supplied with a 25 foot, 3-wire electrical
cord and a 3-pronged plug. The pump is double insu-
lated and grounded. The pump electrical cord must be
connected to a grounded, 3-wire, 115 VAC electrical
receptacle.
The pump should be connected to a receptalce on a
dedicated circuit protected by a 20 AMP circuit breaker.
DO NOT use a grounding adaptor.
The receptacle must be protected by a Ground Fault
Circuit Interrupter (GFCI) in accordance with Article 680-
31 of the National Electrical Code (NEC), (Section 68-
204 of the Canadian Electrical Code (CSA) and local
codes or ordinances. For runs greater than 25 feet,
consult your local licensed electrical contractor.
FOR NEC/UL MODELS ONLY:
0-1076-006, 0-1077-006
Your pump is suppplied with a 3-foot, 3-wire electrical
cord and a 3-prong flanged, twist-lock plug.
The pump electrical cord must be connected to a single
twist lock, grounding type receptalcle that is located a
minimum of 5 feet from the inside pool wall.
A qualified electrical contractor must install this recep-
tacle in accordance with Article 680-6 of the National
Electrical Code (NEC). A Ground Fault Interrupter
(GFCI) must be used. An ON/OFF Switch must be
installed at the receptacle.
Use a Hubbell No. 2310 Receptacle, 20 AMP 125 Volt
A.C. or an equivalent receptalcle that meets NEMA
Configuration L5-20R.
This pump is double insulated and grounded. Dead
metal parts are not in contact with pool water.
CAUTION
1. DO NOT install the pump on a deck, it could fall into
the water, causing severe electrical shock. Do not
install on any surface at, above, or slightly below the
top rail of the pool.
2. DO NOT allow children or adults to climb, sit, or
stand on the pump unit. They could easily fall.
Position the filter and pump approximately 4 feet
from the pool wall so they may not be used as steps
by children.
3. Always keep the water level in your pool between the
water level markers on the skimmer face plate. If the
pump is run with water level too low, the pump seal
may overheat and cause permanent damage to the
pump.
4. Your Pool Power Pak must sit in it's pump base, on
a patio block, or on any firm surface that slightly
elevates the pump off the ground. This keeps water
away from the motor and prevents the vents of the
Power Pak from becoming blocked, which could
cause the motor to overheat.
SUCTION AND DISCHARGE CONNECTIONS
Your Pool Power Pak is provided with two union socket
connections for hard plumbing to 1-1/2" PVC pipe or flex
pipe and two union hose adaptors for connecting to 1-1/2"
inside diameter hose. Install o-ring into groove on end of
the body outlets, then position either the union socket or
hose adaptor and secure in place with the union nut.

3
Rotate valve knob counter-clockwise until it stops (open
position) for normal pumping operation.
Rotate valve knob clockwise until it stops (closed
position) when cleaning out the strainer basket or
servicing the pump.
MAINTENANCE
Make sure the pump is disconnected from the
electrical source before attempting any maintenance
work.
LUBRICATION
Periodically lubricate the O-Ring under the strainer
cover with a NON-PETROLEUM lubricant recom-
mended for A.B.S. and Lexan plastics. Consult your
pool dealer for lubricant selections.
If you have any questions or require assistance, contact
your Doughboy pool dealer.
CAUTION
Fingers can become wedged where Strainer Lid and
Union Fitting intersect. Please use caution when
removing the Strainer Lid.
SERVICING SAFETY TIPS
A. ALWAYS TURN “OFF” the main power switch and
the Ground Fault Circuit Interrupter (GFCI) breaker
switch so power is completely off before servicing
your unit.
B. ALWAYS BE SURE THE GROUND UNDER YOUR
FEET AND YOUR BODY IS DRY before you touch
electrical equipment. Failure to heed this warning
may cause personal injury due to severe electrical
shock.
C. ALWAYS have a qualified electrician service your
system if electrical problems occur. This system is
UL listed and must be serviced by a qualified electri-
cian to insure that the electrical integrity is main-
tained. Failure to do so may cause personal injury
due to severe electrical shock and may void the
listing and warranty.
D. ALWAYS have a qualified electrician install a
Ground Fault Circuit Interrupter (GFCI) breaker at
the electrical service or supply panel. Follow GFCI
manufacturer’s operating instructions for testing.
Failure to do so may cause personal injury due to
severe electrical shock.
CAUTION: To reduce the risk of electrical shock,
connect only to grounding type receptacles. A
Ground Fault Circuit Interrupter (GFCI) must be
provided in accordance with local codes or
ordinances.
CAUTION: To reduce the risk of electrical shock,
use only Original Equipment Manufactured (OEM)
replacement parts when servicing.
PICKUP PHOTO C
FROM PREVIOUS
365-1747
PICKUP PHOTO B
FROM PREVIOUS
365-1747
NOTE: Use ABS to PVC solvent cement when using the
union socket connections for hard plumbing installa-
tions. Refer to the solvent manufacturer's instructions for
preparations of socket and pipe end and solvent welding
of the joints.
SHUT-OFF VALVE
Your Pool Power Pak features a shut-off valve in the
pump suction inlet. This feature allows you to shut off
the flow from the skimmer when removing strainer
basket for cleaning or servicing the pump.
CAUTION
STRAINER
ASSEMBLY
STRAINER LID
UNION
FITTING
TOP VIEW
POOL POWER PAK III
PICKUP PHOTO A
FROM PREVIOUS
365-1747

21 308-1228 1 O-Ring - 6.975 I.D.
22 308-1229 1 O-Ring - 8.475 I.D.
23 308-1009 1 O-Ring - .487 I.D.
24 308-1202 1 3/4" Shaft Seal
25 308-1231 1 3/4" Pump Seal Seat
26 1121-1495 1 3/4" Pump Seal Set
27 310-1054 1 Foam Baffle
28 330-1239 4 3/8-16 x 2-1/2" Carriage Bolt
29 330-1219 4 5/16-18 x 1" Bolt
30 330-1240 1 #10-24 x 1" Screw
31 330-1241 5 #10 x 5/8" Screw
32 327-1020 4 5/16" Flat Washer
33 327-1063 1 #10 Flat Washer
34 327-1036 1 #8 Ext. Tooth Lockwasher
35 340-1837 2 Union Socket
36 340-1835 2 Union Nut
37 308-1241 2 O-Ring - 1.984 I.D.
38 340-1969 2 Union Hose Adaptor
39 303-1715 1 Strain Relief Bushing
40 1100-1400 1 Jumper Wire (UL/CSA)
41 387-1023 1 #28 Band Clamp
42 348-1036 1 Hard Plumb Adaptor
43 387-1024 1 #36 Band Clamp
44 — 1 Warranty Card
45 365-1783 1 Owner's Guide
4
OWNER'S GUIDE
WARRANTY CARD
45
44
POOL POWER PAK III® With On/Off Switch EXPLODED VIEW
UL Models: 0-1076-000 (1 HP), 0-1077-000 (1-1/2 HP)
NEC Models: 0-1076-006 (1 HP), 0-1077-006 (1-1/2 HP)
Note: Items 41, 42 & 43 are for hard plumbing 1-1/2" PVC pipe or flex pipe to the skimmer bottom.
ITEM P/N QTY DESCRIPTION ITEM P/N QTY DESCRIPTION
1 1121-1553 1 Strainer Housing w/Suction Tube
2 1121-1496 1 Pump Base
3 340-1988 1 Strainer Basket
4 340-2122 1 Motor Housing
5 — 1 Elbow Suction Tube
(Part of 1121-1553)
6 340-1996 1 Valve Shut-off Knob
7 340-2004 1 Timer Cover
8 340-1991 1 Diffuser
9 340-1215 4 Strainer Knob
10 340-1218 1 1/4" Pipe Plug
11 1121-1497 1 Motor Housing Bumper - Top
12 340-2054 1 Motor Housing Bumper - Bottom
13 1107-1555 1 Backplate
14 1107-1513 1 Impeller Assembly - 1 H.P.
1107-1514 1 Impeller Assembly - 1-1/2 H.P.
15 1107-1498 1 Strainer Lid Assembly
16 303-1109 1 Switch (UL/CSA)
17 1100-1395 1 Power Cord - UL/CSA
1100-1398 1 Power Cord - UL/NEC
18 303-1110 1 Knurled Ring Nut (UL/CSA)
19 300-1091 1 Motor - 1 H.P.
300-1092 1 Motor - 1-1/2 H.P.
20 308-1227 1 O-Ring - 2.609 I.D.

DOUGHBOY RECREATIONAL • 10959 Jersey Blvd., • Rancho Cucamonga, CA 91730
Visit our website at: www.doughboy-pools.com
DB 298-004 Made in the United States of America Copyright © 1998
Change of Design: Doughboy Recreational expressly reserves the right to change or modify the design and construction
ofanyproductinduecourseofourmanufacturingprocedures,withoutincurringanyobligationorliabilitytofurnishorinstall
such changes or modifications on products previously or subsequently sold.
PREVENT
DROWNING
Watch children
at all times.
You can be
permanently injured.
Shallow water.
WARNING
Do not remove or cover.
RESCUE:
NO DIVING!
“the original portable pool”
®