Dover PSG MOUVEX A65 Owner's manual

INSTRUCTIONS 1101-J00 e
Section 1101
Ef fective August 2010
Replaces July 2010
Original instructions
PUMPS A65 -
AS65
INST ALL A TION
OPER A TION
MAINTENANCE
Z.I. La Plaine des Isles - F 89000 AUXERRE - FRANCE
Tel. : [phone] - Fax : [phone]
[e-mail] - www.mouvex.com
Your distributor :

NT 1101-J00 08.10 A65 - AS65 e
2/19
MOUVEX PERISTALTIC HOSE PUMP
SAFETY INSTRUCTIONS, STORAGE, INSTALLATION AND MAINTENANCE
MODELS : A65 -
AS65
TECHNICAL CHARACTERISTICS
• Maximum pump speed acceptable* :
• 60 tr/mn ( rpm)
• Maximum running temperature * :
• NR hose . . . . . . . .70°C (158°F)
• NBR hose . . . . . .70°C (158°F)
• EPDM hose . . . . .80°C (176°F)
• Maximum discharge pressure acceptable*:
• 15 barg (217,5 psig)
• Minimum suction pressure acceptable :
• -0,9 barg (-13 psig)
• Cylinder capacity :
• 3,708 dm3 (0,980 gallon)
* CAUTION : Functional limitations indicated are strictly dependent on each
other, refer to TECHNICAL DATA § to define the limits of use for your
installation.
Pump n°:
Date of bringing into service :
SAFETY INFORMA
TIONS
Thisisa
SAFETY ALERT SYMBOL
When you see this symbol on the product, or in the manual, look
for one of the following signal words and be alert to the potential for
personalinjury,deathormajorpropertydamage.
DANGER
Warns of hazards that WILL cause serious personal injury,
death or major property damage
W ARNING
Warns of hazards that CAN cause serious personal injury,
death or major property damage.
CAUTION
Warns of hazards that CAN cause personal injury or property
damage.
TABLE OF CONTENTS Page
1. OVERALL DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . .3
1.1 A65 model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
1.2 AS65 model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.4
2. INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2.1 Operator principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2.2 Hose compression . . . . . . . . . . . . . . . . . . . . . . . . . . .
.5
2.3 Pumped liquid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.5
2.4 Pipe diameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.5
2.5 Piping assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.5
2.6 Direction of rotation . . . . . . . . . . . . . . . . . . . . . . . . . . .
.6
2.7 Liquids containing a high proportion of particles . . . .
.6
2.8 Working with vaccum on the suction side . . . . . . . . .
.6
2.9 Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.6
2.10 Pump location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.6
2.11 Anchoring the pump units . . . . . . . . . . . . . . . . . . . . .
.7
2.12 Alignment of motor / pump and reduction gearbox /
pump shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2.13 Electric motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.7
3. USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
3.1 Pump storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
3.2 Hose storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
3.3 Pumping hot products . . . . . . . . . . . . . . . . . . . . . . . . .
.8
3.4 Pump filled with product at shutdown . . . . . . . . . . . . .
.8
3.5 Starting-up the pump . . . . . . . . . . . . . . . . . . . . . . . . .
.8
3.6 Shutting down the pump . . . . . . . . . . . . . . . . . . . . . . .
.8
3.7 In the event of the hose breaking . . . . . . . . . . . . . . . .
.8
3.8 Scrapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.8
4. MAINTENANCE OPERATIONS . . . . . . . . . . . . . . . . . . . . .9
4.1 Replacing the hose . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
4.2 Re-assembling and disassembling the wheel . . . . . .12
4.3 Replacing the shoes . . . . . . . . . . . . . . . . . . . . . . . . . .12
4.4 Setting of pump at service pressure needed . . . . . . .13
5. TECHNICAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . .15
5.1 Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
5.2 Shimming the shoes . . . . . . . . . . . . . . . . . . . . . . . . . .16
6. MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
6.1 Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
6.2 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
6.3 Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
7. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . .18
8. CERTIFICATE OF CONFORMITY . . . . . . . . . . . . . . . . . .19
NOTES :
The MOUVEX peristaltic hose pumps MUST be installed on
systems specially designed by qualified staff. Installation
MUST comply with local standards, national rules and safety
regulations.
NOTICE
Indicates special instructions which are very important and
must be followed.
NOTES
The numbers writteninbold charactersafter part namescorrespond
to reference numbers in the spare parts lists..
Photos and drawingsused in this IOM are not contractual.
This manual is designed for installation and start-up of the
peristaltic hose pumps. It MUST be supplied with the pump.
Maintenance of the peristaltic pumps must be carried out ONLY
by qualified personnel. This operation must comply with local
and national regulations as well as safety standards.
Read the whole manual and all the instructions and precau-
tions, BEFORE using any MOUVEX pumps.
Do not remove any warning and use stickers from the pumps.

1.
OVERALL
DIMENSIONS
1.1 A65 model
NT 1101-J00 08.10 A65 - AS65 e
3/19
with PN16 flanges with PN20 flanges
4 holes Ø 19 [0.748]
with PN16 flanges A (1:4) with PN20 flanges A (1:4)
8 holes Ø 18 [0.709] 4 holes Ø 18 [0.709]
Thermal sensor
emplacement,
to choose according
Srotation direction
(see ATEX
Instructions).
P Pump plate

NT 1101-J00 08.10 A65 - AS65 e
4
with PN16 flanges
with PN20 flanges
with PN16 flanges A (1:4)
with PN20 flanges A (1:4)
8 holes Ø 18 [0.71]
4 holes Ø 18 [0.71]
[0.75]
4 holes Ø 19
Thermal sensor
emplacement, to choose
according
rotation direction
(see ATEX
Instructions).
S
P Pump plate
1. OVERALL DIMENSIONS (continued)
1.2 AS65 model

NT 1101-J00 08.10 A65 - AS65 e
5
2. INST ALLA TION
2.1 Operator principle
The pump operates by alternating contraction and
relaxation of a specially designed elastomeric hose.
Two shoes attached 180° apart to a central wheel comp-
ress the hose against the pump body in a fluidtight manner.
Rotation of the wheel causes a flow by displacing the
product into the hose.
The pump body is filled with a special lubricant allowing
shoes to slide easily over the hose, which avoids over-
heating.
2.2 Hose compression
Performance and durability of the hose are guaranteed
by inserting an adequate number of shims under the two
shoes (see § SHIMMING THE SHOES).
2.4 Pipe diameters
The location of the pump in the transfer or recycling circuit
should always be determined so as to reduce the suction
height and length of the piping as much as possible.
The diameter of the pipes must be determined as a func-
tion of their length on the one hand, and the flow and vis-
cosity of the product on the other, so that head loss
remains within design limits. Therefore it is difficult to
give general and precise directions.
However, we recall that it is never prejudicial to plan for
wide piping diameters, particularly regarding the intake.
For the discharge, it is also possible to plan for a diame-
ter equal to that of the pump's orifices, and on the inta-
ke, for a wider diameter if suction is very strong. In the
case of viscous products, the determination of this dia-
meter is very important since the variation of head loss
is proportional to the viscosity and inversely proportional
to the power of 4th of the diameter. Therefore a small
reduction of piping diameter can have major consequen-
ces. Our Technical Services are always available to pro-
vide you with precise data if you give them accurate
information or, better still, the installation plans.
2.5 Piping
assembly
WARNING
2.3 Pumped liquid
Under normal operation, the pumped liquid is only in
Hazardous pressure
can cause
personal
injury
or property damage.
FAILURE TO RELIEVE THE SYSTEM
PRESSURE PRIOR TO PERFORMING
ANY WORK ON THE PUMP OR THE
INSTALLATION CAN CAUSE PERSONAL
INJURY OR PROPERTY DAMAGE.
contact with the hose and the inserts which must be
compatible with it.
Three different quality elastomeric hoses are available :
• NR (natural rubber) . . . . . . . . . . . White marking
• NBR (perbunan or buna). . . . . . . Yellow marking
• EPDM . . . . . . . . . . . . . . . . . . . . . Red marking
Inserts are available in AISI 316 stainless steel, in polypro-
pylene (PPH) and in polyfluoride vinylidene (PVDF).
This pumping technology is specially suited to handle
abrasive products.
During the compression stage, abrasive particles may
penetrate the hose wall without damaging it.
Immediately after, these particles are released into the
liquid (the size of particles does not however have to
exceed 15 % of the internal diameter of the hose).
You can contact our Technical Services at any time to ask
for the information you require.
Wherever possible, siphons and reverse slopes in the
suction piping must be avoided and all the gaskets must
be installed with great care to avoid air from entering the
piping.
The elbows must always have a large radius and must
not be assembled too close to the pump flanges, at the
inlet as well as the outlet side.
The stresses exerted by the piping on the pump can
deform the pump parts, increase wear, misalign the bea-
rings and even cause parts to break.
The pipes must be designed to allow thermal expansion
and contraction and be firmly secured (the use of flexi-
ble hoses and expansion loops is recommended).
We recommend placing isolating valves close to the pump
flanges to permit dismantling and replacement without
having to drain the installation. These valves should have
the same diameter as the pipes and, by preference, be a
full bore model.

NT 1101-J00 08.10 A65 - AS65 e
6
2. INSTALLATION (continued)
2.8 Working with vaccum on the suction side
If the liquid may freeze or solidify, prepare for draining
the piping by installing drain taps at the low points and
air vents at the high points.
In the case of a very high intake or if you wish to prevent
the piping from emptying at shutdown, you can install a
foot valve. It should have a large diameter so as not to
generate additional head loss.
2.6 Direction of rotation
WARNING
FAILURE TO RELIEVE THE SYSTEM
PRESSURE PRIOR TO PERFORMING
ANY WORK ON THE PUMP OR THE
INSTALLATIONCAN CAUSE PERSONAL
Because of the operating principle of the pump, using it
with suction pressure lower than the atmospheric pres-
sure will cause a resulting loss of flow more or less in
line with the conditions of the application (hose material,
rotation speed, temperature, etc.).
In order for the pump to generate the normally required
flow, MOUVEX recommends using a vacuum draw kit
inside the body of the pump.
In all cases, when using a vaccum kit, suction pressure
must not be lower than -0,9 barg (-13 psig).
If a vacuum draw kit is not used on an ABAQUE pump
operating with suction pressure lower than atmospheric
pressure, MOUVEX no longer guarantees the perfor-
mance of the pump.
Hazardous pressure
can cause
personal
injury
or property damage.
INJURY OR PROPERTY DAMAGE.
2.9 Handling
The maximum weight of the pump is :
• A65.................................318kg (701 lb)
The MOUVEX pump is reversible, this allows it to always
circulate the liquid in the desired direction by choosing
the corresponding direction of rotation.
The intake and discharge sides are determined as follows :
When an observer is placed on pump cover side (oppo-
site to the shaft output), if rotation takes place clockwise,
the intake is on the bottom, on the contrary if the rotation
is anticlockwise, the intake is on the top.
• AS65 ..............................244kg (538 lb)
USE SUITABLE
LIFTING
DEVICES FOR HANDLING .
Clockwise
rot ation
Anticlockwise
rot ation
2.7 Liquids containing a high proportion of
particles
In the case where the pumped fluid contains particles,
use the upper flange as the inlet flange.
This facilitates discharge of the sediments formed by the
build-up of the particles contained in the fluid, so this
reduces friction between the hose and the shoes.
Therefore, the pump may be re-started more easily.
USE THE LIFTING RINGS
PROVIDED.
2.10 Pump location
Provide sufficient clearance around the pump for main-
tenance operations.
Particularly, make sure that there is sufficient clearance
for replacing the hose; the distance between the pump
flanges and the closest obstacle must allow the hose to
be removed, as shown below :
1400 mm (55,118 inch)

NT 1101-J00 08.10 A65 - AS65 e
7
2. INSTALLATION (continued)
2.11 Anchoring the pump units
It is important to control the alignment at every step of
Carry out the control at four points :
at the top - at the bottom - left - right
Correct
Bad alignment
Angular fault
The correct seating of the pump is vital for its efficient
operation and its longevity.
The surface must be resistant enough to absorb the
stresses due to the pump unit without deformation.
In the case where the unit is fastened by anchor lugs or
bolts, it must be carefully wedged to prevent any defor-
mation of the chassis when tightening the bolts.
2.12 Alignment of motor / pump and reduction
gearbox / pump shafts
WARNING
OPERATION WITHOUT THE SHAFT
PROTECTOR CAN CAUSE SERIOUS
PERSONAL INJURY, MAJOR PROPERTY
DAMAGE, OR DEATH.
Do notoperate
without guard
in place.
WARNING
DISCONNECT THE
ELECTRICITY SUPPLY
BEFOREANYMAINTENANCEOPERATION.
Dangerous
voltage.
Can cause
injury
and
death .
To check the alignment and coupling, use a set square to
control the axial misalignment and feeler gauges for angu-
lar misalignment.
installation in order to ensure that none of these steps
generates stress on the pump unit or the pump itself :
• after fastening on foundations
• after fastening the piping
• after the pump has operated at normal operating
temperature.
REMINDER :
Do not rely on the flexible coupling to compensate for
misalignment.
2.13 Electric
motors
WARNING
DISCONNECTTHE
ELECTRICITY SUPPLY
BEFOREANYMAINTENANCEOPERATION.
Dangerous
voltage.
Can cause
injury
and
death .
Check that the supply voltage matches the indications
on the motor rating plate.
Comply with the wiring diagram, make sure the wires are
rated for the power and take care with the contacts
which must be thoroughly tightened.
The motors must be protected by appropriate circuit
breakers and fuses.
Connect the regulatory ground connections.
Check the direction of rotation :
WARNING
Do notoperate
without guard
in place.
OPERATION WITHOUT THE SHAFT
PROTECTOR CAN CAUSE SERIOUS
PERSONAL INJURY, MAJOR PROPERTY
DAMAGE, OR DEATH.
This fundamental checking of the pump must be done
without any product, with the inlet and outlet circuit open
to the air, for example, to avoid any risk of an unexpec-
ted pressure rise. Start the pump empty to check the cor-
rect operation of the connections and check that the
direction of rotation corresponds to installation's inlet
and outlet direction. Follow the instructions below if
necessary to change the direction of rotation.
Three phase motor : switch any two wires of the current
supply.
Two phase motor : switch the two wires of the same
phase.
Single phase motor : comply with the instructions of the
manual supplied with the motor.

NT 1101-J00 08.10 A65 - AS65 e
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3. USE
CAUTION
Excessive temperature-
can cause injury or
severe damage.
3.1 Pump storage
If the pump is inactive for more than 3 months, remove
the hose or the shoes. If you do not wish to remove the
hose or the shoes, operate the pump for 5 minutes once
a week.
3.5 Starting-up the pump
WARNING
FAILURE TO RELIEVE THE SYSTEM
PRESSURE PRIOR TO PERFORMING
ANY WORK ON THE PUMP OR THE
INSTALLATIONCAN CAUSE PERSONAL
Hazardous pressure
can cause
personal
injury
or property damage.
W ARNING
INJURY OR PROPERTY DAMAGE.
NOTE :
Check that the wheel is always in such a position that
one of the shoes can be seen through the window.
For storage at temperatures below 0 °C (32 °F), specific
precautions must be taken. Refer to § LUBRICATION.
Do notoperate
without guard
in place.
OPERATION WITHOUT THE SHAFT
PROTECTOR CAN CAUSE SERIOUS
PERSONAL INJURY, MAJOR PROPERTY
DAMAGE, OR DEATH.
3.2 Hose storage
Hose shelf life is limited to two years from the date of
purchase.
The hoses must be stored in a cool place protected from
light. Exposure to ultraviolet rays accelerates deteriora-
tion of the material, thus reducing shelf life.
3.3 Pumping hot products
Before starting up the pump, always ensure that the pum-
ping conditions are correct, with the corresponding valves
open, especially the inlet valve.
For use at temperatures below 0 °C (32 °F), specific pre-
cautions must be taken. Refer to § LUBRICATION.
3.6 Shutting down the pump
When shutting down the pump, we recommend waiting
for the pump to stop completely before closing the val-
ves, especially the inlet valve.
3.7 In the event of the hose breaking
THE SURFACES OF THE PUMP CAN
BE AT A TEMPERATURE LIABLE TO
CAUSE INJURY OR SEVERE DAMAGE.
When pumping products at high temperatures, take care
when starting the pump for the fist time, tighten the bolts
to compensate for expansion effects.
WARNING
Hazardous pressure
can cause
personal
injury
or property damage.
e HE CASING MAY BE FILLED
WITH THE PUMPED FLUID.
e IF THE PUMP IS LOADED AT
INTAKE OR DISCHARGE, ALL
THE FLUID MAY BE EVACUAT-
ED THROUGH A HOLE IN THE
HOSE IN THE PUMP BODY.
3.4 Pump filled with product at shutdown
In the case where the pumping circuit is situated between
isolating valves and/or has a check valve, you must bear
in mind the variations in temperature that can occur, lea-
ding in particular to the expansion of the product in the cir-
cuit. In this case, provide a means of releasing the expan-
sion volume.The use of a relief valve can suffice for this
function. The opening pressure of this valve must be com-
patible with the pressure allowed by the parts composing
the circuit.
With products including particles that settle at shutdown, it
is necessary to ensure that the consistency of the deposi-
ted products will not affect the start-up of the pump.
When the hose breaks, there is a risk that the lubricant
may be contaminated by the pumped liquid.
3.8 Scrapping
The pump must be scrapped in compliance with the
regulations in force.
During this operation, particular care must be paid to the
drainage stages of the pump (pumped product).

NT 1101-J00 08.10 A65 - AS65 e
9
4. MAINTENANCE OPERATIONS
WARNING WARNING
Dangerous
voltage.
Can cause
injury
and
death .
DISCONNECT THE ELECTRICITY SUP-
PLY BEFORE ANY MAINTENANCE OPE-
RATION.
Hazardous or toxic
fluids can cause
serious injury.
IF PUMPING HAZARDOUS OR TOXIC
FLUIDS, THE SYSTEM MUST BE FLUSHED
PRIOR TO
PERFORMING ANY SERVICE
OPERATION.
WARNING WARNING
Do notoperate
without guard
in place.
HANDLING THE PUMP WITHOUT THE
COVER IN PLACE MAY CAUSE BODILY
HARM, SERIOUS INJURY OR EVEN
DEATH.
Hazardous pressure
can cause
personal
injury
or property damage.
HYDRAULIC PRESSURE MUST BE FULLY
RELEASED BEFORE MAINTENANCE
OPERATIONS IN ORDER TO PREVENT
PERSONAL INJURY OR PROPERTY
DAMAGE.
Before opening the pump, always ensure that it has
been drained and release the pressure it may contain.
Make sure the isolation valves, if any, are closed.
4.1 Replacing the hose
4.1.1 DISASSEMBLING THE HOSE
Disconnect the pump from inlet and discharge piping.
NOTES
To insure an optimal life cycle of the hose, it is recom-
mended to replace the worn lubricant by some new
lubricant during any replacement of hose.
The hose may contain a certain volume of the pumped
fluid, but this will be expelled when restarting the pump.
Evacuation of this fluid may also be carried out by run-
ning the pump after having taken all the safety measu-
res required for personal and property protection.
If maintenance of the pump is not carried on site, check
the wheel rotation direction to determine the inlet and
discharge ends.
If the pump is equipped with the "leak detection kit",
which allows the pump to be stopped in the event of the
hose breaking, first the capacitive sensor must be removed
by unscrewing the large PVC ring. See the kit Instructions
for further information.
1. Provide sufficient clearance as described in § PUMP
LOCATION.
2. Drain the lubricant by unscrewing the level plug 57 and
collect the lubricant in a tub.
3. Put the lubricant level plug 57 back in place.
BOTTOM PORT
1. Place a tub under the hose boot 6 so that the lubricant
in the pump body 1 is collected.
2. Untighten the hose clamp 9.
3. Untighten the hose clamp 8.
4. Untighten the hose clamp 7.
5. Remove the insert 12 with the flange 47, by pulling the
flange 47.
6. Untighten the 4 screws 48, remove the washers 49
and the brackets 18
.
7. Remove the hose clamp 9.
8. Remove the hose clamp 8.
9. Remove the hose clamp 7.
10. Remove the nipple 6.

NT 1101-J00 08.10 A65 - AS65 e
10
4. MAINTENANCE OPERATIONS (continued)
TOP POR
T
Repeat the steps described above from 2 to 10.
WARNING
THE
HOSE CAN BE EXPELLED VIOLENTLY.
BE SURE NO ONE IS IN FRONT OF PUMP
PORTS.
Hazardous machinery
can cause severe
personal
injury
or property damage.
11. Operate the pump intermittently until the hose is com-
pletely out.
WARNING
NOTES
If the pump is not re-assembled immediately, dry
unpainted surfaces and coat them with the pump
lubricant in order to protect them against corrosion.
Dispose of the drained products in accordance with
the rules and regulations in force.
4.1.3 ASSEMBLING THE COVER
1. After a visual inspection of the inside of the body and
the wheel, lubricate all the internal parts of the casing
with pump lubricant.
2. Assemble the cover 2.
3. Place the washers 35.
4. Tighten the nuts 36.
5. Place the washers 34 and tighten the screws 33.
Dangerous
voltage.
Can cause
injury
and
death .
DISCONNECTTHE ELECTRICITY SUPPLY
BEFOREANYMAINTENANCEOPERATION.
WARNING
The weight otthe partscan
be
dangerous andmay
BE CAREFUL WITH THE WEIGHT OF
THE PARTS WHEN THEY ARE BEING
REMOVED.
12. Disconnect the pump.
4.1.2 DISASSEMBLING THE COVER
1. Loosen screws 33 and remove the washers 34.
2. Loosen nuts 36 and remove the washers 35.
3. Remove the cover 2, be careful with the weight of the
cover.
WARNING
provoke bodily injuries or
material damages.
4.1.4 ASSEMBLING THE HOSE
1. Clean the hose 16 to eliminate any particles that may
have adhered to it (gravel, etc.).
2. Generously coat the hose with lubricant.
3. Insert the loose end of the hose 16 in the inlet port of
the pump body 1.
1
16
4. Operate the pump intermittently until the hose 16 is
completely inserted in the body 1 so that the same
length protrudes from both ports of the body.
WARNING
The
weight otthe partscan
be
dangerous andmay pro-
voke bodily injuries ormate-
rialdamages.
BE CAREFUL WITH THE WEIGHT OFTHE
COVER WHEN IT IS BEING REMOVED.
Do notoperate
without guard
NEVER INSERT THE HOSE OR RUN THE
PUMP
WITHOUT ITS COVER AND ITS WIN-
DOW IN PLACE.
4. Wash the inside of the pump body 1 and the cover 2
with water or a cleaning product that is compatible with
the pump materials.Also wash the wheel (front + back).
inplace.

NT 1101-J00 08.10 A65 - AS65 e
11
4. MAINTENANCE OPERATIONS (continued)
BOTTOM PORT
1. Check the state of the nipple 6 and change it if necessary.
2. Coat the nipple 6 with pump lubricant.
3. Slide the nipple 6 on the body port 1.
4. Tighten the hose clamp 7 (take care on the direction of
assembly of the hose clamp : it must be directed so
that the part presenting a lively fish bone is side body).
When starting the pump, check that there is no leaka-
ge next to the nipple 6. Tight again the hose clamp 7
if needed.
5. Put the hose clamp 8.
6. Put the hose clamp 9.
7. Mount the brackets 18 with the washers 49 and the
screws 48.
8. Mount flange 47 onto brackets 18 with the 2 screws 98
and 2 nuts 99 180° apart.
9. Coat the outside of insert 12 with pump lubricant.
10. Coat the inside of hose 16 with pump lubricant.
11. Insert the insert 12 in the flange 47 and the hose 16
until the insert 12 is flat against the flange 47
.
12. Tighten the hose clamp 8 (the screw should be tigh-
tened to the stop) onto the nipple 6.
13. Tighten the hose clamp 9 (the screw should be tigh-
tened to the stop) onto the hose 16.
TOP PORT
Repeat the previous steps from 1 to 13.
4.1.5 FILLING WITH LUBRICANT
CAUTION
THEPUMPLUBRICANT IS VER Y SLIPPERY
AND MAY CAUSE SERIOUS INJURY.
ANY SPILLS MUST BE CLEANED UP.
Slippery lubricant.
Spills should be
cleaned up.
1. Loosen the plug 124.
2.Fillthepumpbodywiththelubricant(see§LUBRICATION).
3. Screw the plug 124.
NOTES
Handle the lubricant with care.
Wear suitable clothes and protect yourself from pump
lubricant spatters.
Run the pump for a fewminutes to checkcorrect operation.
Connect the suction and discharge ports of the pump to
the installation.
Put the puncture detection kit back in place, if the pump
is equipped with one.
In the event that the breathing vent has been removed,
check the installation direction for the existing back flow valve
(the valve must allow air out and block it from entering).

NT 1101-J00 08.10 A65 - AS65 e
12
4. MAINTENANCE OPERATIONS (continued)
4.2 Re-assembling and disassembling the
wheel
Disassembly and reassembly of the wheel 3 are required
when :
- Replacing the shaft seal 26.
- Performing a complete overhaul.
- Disassembling or replacing the bearing box or the
reduction gear.
For disassemble the wheel 3, the pump hose must be
removed (see § REPLACING THE HOSE).
4.2.1 DISASSEMBLING THE WHEEL
1. Loosen screws 20a in the hub 20.
2. Tighten one of the screws 20a into the tapped hole of
the hub 20 provided to pull out the cone.
3. Remove the wheel 3 by sliding it along the central axis.
WARNING
BE CAREFUL WITH THE WEIGHT OF
THE PARTS WHEN THEY ARE BEING
REMOVED.
The weight otthe partscan
be
dangerous andmay
provoke
bodily injuries or
material damages.
4.2.2 ASSEMBLING THE WHEEL
1. Check the shaft seal 26 and change it if necessary
(see § MAINTENANCE).
2. Assemble the shaft seal 26, the spring must be seen
inside the pump body 1.
3. Check the reduction gear shaft or the bearing box key
109 and change it if necessary .
4. Check that the shoes have no dents or deep scratches
that may quickly dereriorate the hose (see § REPLA-
CING THE SHOES).
5. Assemble the hub 20 in the wheel center.
6. Lightly tighten screws 20a.
7. Slide wheel 3 on the reduction gear or the bearing box
shaft.
8. Align wheel 3 with pump body 1 while keeping setting
distance as indicated on the following diagram :
Keying distance (L) :
102 ± 2 mm
(4,016 ± 0,079 in)
9. Gradually tighten screws 20a while keeping wheel
alignment correct.
4.3 Replacing the
shoes
To replace the shoes 5, the pump hose must be disas-
sembled (see § REPLACING THE HOSE).
4.3.1 DISASSEMBLING THE SHOES
1. Partially untighten screw 28.
2. Remove the shims 4 from the shoe 5.
NOTES
Some shims cannot be removed by sliding them
towards the outside. These special shims are installed
by the manufacturer and must be kept for reassembly.
These shims can be recognized as they have 2 holes
and have no notch like the other shims.
3. Completly loosen screw 28 and remove the washer 29.
4. Remove the shoe 5.
5. Remove the special shims 4.
NOTE
Screws 20a must not be tightened so the wheel
assembly 3 can freely slide along the reduction gear
shaft or the gearing box shaft.

NT 1101-J00 08.10 A65 - AS65 e
13
4. MAINTENANCE OPERATIONS (continued)
4.3.2 ASSEMBLING THE SHOES
1. Check that the shoes have no dents or deep scratches
that may quickly deteriorate the hose.
2. Position the screw 28 with its washer 29 around the
wheel 3.
3. Slip the special shims 4.
4. Positon the shoe 5.
5. Partially tighten the screw 28.
CAUTION
Slippery
lubricant.
Spills should be
cleaned up.
THE PUMP LUBRICANT IS VER Y SLIPPERY
AND MAY CAUSE SERIOUS INJURY.
ANY SPILLS MUST BE CLEANED UP.
6. Insert a suitable number of shims in accordance with
the desired service pressure (see § SHIMMING THE
SHOES).
7. Tighten the screw 28, check that the shoe 5 is correct-
ly aligned with the wheel 3.
Wrong position of the shoe
Right position of the shoe
4.4 Setting of pump at service pressure needed
Shims may have to be added under the shoes (see §
SHIMMING THE SHOES).
The cover 2 need not be removed.
4.4.1 ADDING OR TAKING OFF SHIMS
First shoe
:
1. Position the shoe 5 facing the window 15. If the shoe is
not correctly positioned, operate the pump intermittently
until the shoe 5 can be seen through the window 15.
2. Switch off the electric power supply before any opera-
tion in order to prevent the pump starting unexpectedly.
WARNING
DISCONNECTTHE
ELECTRICITY SUPPLY
BEFOREANYMAINTENANCEOPERATION.
Dangerous
voltage.
Can cause
injury
and
death .
3. Drain the pump of his lubricant following the instruc-
tions of the § DISASSEMBLINGTHE HOSE.
4. Loosen the screws 37 and remove the washers 38.
5. Remove the window 15.
6. Remove the window seal 46.
7. Partially untighten the screw 28.
NOTE
Do not loosen the shoe screw 28 completely.
8. Place the suitable number of shims 4 (see § SHIMMING
THE SHOES).
9. Tighten the screw 28, check that the shoe 5 is correctly
aligned with the wheel 3 (see § ASSEMBLING THE
SHOES).
10. Check the window seal 46, change it if necessary.
11. Position the window 15 with its seal 46.
12. Tighten the screws 37, with their washers 38. Once
the screws are tightened, the seal must be squeezed
all over.
13. Switch on electric power supply.
Second shoe
:
Repeat the previous steps from 1 to 13.
NOTE
There must be the same number of shims under each
shoe.

NT 1101-J00 08.10 A65 - AS65 e
14
4. MAINTENANCE OPERATIONS (continued)
4.4.2 FILLING WITH LUBRICANT
1. Unscrew the plug 124.
2. Fill the pump body with lubricant, as indicated in
§ LUBRICA
TION.
3. Screw the plug 124.
CAUTION
Slippery
lubricant.
Spills should be
cleaned up.
THE PUMP LUBRICANT IS VER Y SLIPPERY
AND MAY CAUSE SERIOUS INJURY.
ANY SPILLS MUST BE CLEANED UP.
NOTES
Handle the lubricant with care.
Wear suitable clothes and protect yourself from pump
lubricant spatters.

NT 1101-J00 08.10 A65 - AS65 e
15
5. TECHNICAL SPECIFICATIONS
Motor power (US
HP)
Motor power
(k
W)
Max
viscosity
(
c
ps)
Max
Viscosity (SSU)
Flowrate (m3/h)
2,0 4,1 6,1 8,1 10,1 12,2 14,2 16,2
18,2
9 15
bar
8
10 bar 7,5 bar 5 bar
45000
40000
7
35000
6
30000
5 Max service
@50°C
4 Max service
@60°C
3 Max service @7
0°C
Max service
@80°C
2 With vacuum assist
1
Without vacuum assist
Continuous service Intermittent service
0 10 20 30 40 50 60 70 80
90
Rotation speed
(rpm)
25000
20000
15000
10000
5000
0
Flowrate (gpm)
8,9 17,8 26,7 35,7 44,6 53,5 62,4 71,3
80,2
12 217,5 PSI
10
145 PSI 108,75 PSI
200000
72,5 PSI
180000
160000
8
6
4
2 With vacuum assist
Max service
@122°F
Max service @140°F
Max service @158° F
Max service
@176° F
140000
120000
100000
80000
60000
40000
Without vacuum assist
Continuous Service Intermittent Service
0 10 20 30 40 50 60 70 80
90
Rotation speed
(rpm)
20000
0
ATEX certified Abaque pumps have specific limits for use.
Refer to corresponding Instructions Manual for more informations.

NT 1101-J00 08.10 A65 - AS65 e
16
5. TECHNICAL SPECIFICATIONS (continued)
5.1 Characteristics
Light grey area : Continuous service (24h/24).
Dark grey area : Intermittent service (continually for 2
hours then stopped for 1 hour).
The flow rates shown have been obtained by pumping
water at room temperature.
Above the limit of Max service at 50°C (122°F), the
maximum temperature of liquid is 40°C (104°F).
5.2 Shimming the shoes
Suitable shimming of the shoes lengthens the service
life of the hose.
5.2.1 SERVICE PRESSURE SPECIFIED AT ORDER
If the service pressure has been specified at order, the
pump is shimmed in the factory to allow pump running at
specified service pressure. No additional shimming is
needed.
5.2.2 SERVICE PRESSURE NOT
SPECIFIED AT ORDER
OR MODIFICATION OF THE OPERATING PRESSURE
OR THE TEMPERATURE OF THE PUMPED PRODUCT
If the service pressure has not been specified at order,
the pump is pre-configured by the manufacturer for a
service pressure up to 5 bar (72,5 psi).
For higher pressure value, one or more removable shims
must be placed under the shoes. Similarly, for using the
equipment at a lower service pressure, one or more
removableshimsshould be removed frombelow the shoes.
The number of removable shims to be added to the pre-
shimming shims is specified in the table below.
REMINDER
Before modifying the shimming of the pump, check
that the equipment (motor and pump) is compatible
with the new operating conditions.
5.2.3. PUMP NOT PRE-SHIMMEDINTHE FACTORY (KIT)
OR MODIFICATION OF THE DRIVE SPEED
The pre-shimming operation must be performed/updated
in the following cases :
• installation of a pump delivered as a kit (wheel not
installed),
• replacing the shoes,
• modification of the drive speed of the pump.
Refer to the Instructions 1101-Q00 SETTINGTHE HOSE
COMPRESSION.
Service pressure
bar (psi)
Number of removable shims
T emperature
of the pumped product
< 60°C (140°F)
T emperature
of the pumped product
> 60°C (140°F)
5 (72,5) < 6 P < 7,5 (108,75)
1 0
7,5 (108,75) < 6 P < 10 (145)
2 1
10 (145) < 6 P < 15 (217,5)
3 2

NT 1101-J00 08.10 A65 - AS65 e
17
6. MAINTENANCE
6.1 Lubrication
The hose is lubricated with a special mixture. MOUVEX
lubricant is recommended to lengthen the service life of
the hose.
It is recommended to change the lubricant when :
• Replacing the hose.
• Replacing the hose due to maintenance operation.
• After 2000 hours of operation.
Amount of lubricant required :
A65 and AS65 pumps require
10 liters of lubricant.
The minimum working or storage temperature for the
pump lubricant is 0°C (32°F).
For use / storage at lower ambient temperatures, it is
necessary to add ethylene glycol to the MOUVEX lubri-
cant. To maintain optimum lubrication, the volume of
ethylene glycol should remain between 4% and 6% of
the total volume of lubricant, and the total quantity of
lubricant present in the pump must be in compliance
with the value specified above.
In any case, the ambient temperature should never be
lower than -20°C (-4°F).
6.2 Hose
Some pumped liquids require the hose to be cleaned
after each operation to prevent solidification of the fluid
inside the hose.
The hose can be easily washed with a cleaning agent
that is compatible with the hose material and the pumped
product.
It is recommended that the hose be monitored so that it
can be replaced before any breakdown should occur.
Preventive replacement is advisable.
Temperature threshold values for the liquid pumped
depend directly on the materials that make up the hose.
Refer to technical characteristics on the cover page for
the corresponding values.
It is important to note that the temperature of the pumped
liquid influences the limits of use of the pump and that a
rise of the temperature of the pumped liquid has to come
along with a modification of the service pressure / of the
speed of rotation so as to respect the limits defined in §
TECHNICAL SPECIFICATIONS and eventually of a
modification of the shimming of the shoe as specified in
the § SHIMMING THE SHOES.
When required, you can contact our Technical Services
at any time to ask for the information you require.
6.3 Seals
6.3.1 SHAFT SEAL 26
The shaft seal 26 must be replaced if lubricant leakage
is observed near the drip strip, located on the rear side
of the pump body 1.
6.3.2 COVER SEAL 10
The cover seal 10 must be checked when removing the
cover 2 and replaced if necessary (see § DISASSEM-
BLING THE COVER).
6.3.3 WINDOW SEAL 46
The window seal 46 must be checked when removing the
window 15 and replaced if necessary (see § SETTING
OF PUMP AT SERVICE PRESSURE NEEDED).

NT 1101-J00 08.10 A65 - AS65 e
18
7. TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION
THE PUMP
WILL NOT
START
Electric power supply failure.
Check the connections :
x There must be 3 phases
x The connections are suitable for the voltage
(delta-star)
x If possible, check the parameters for the different
motor frequencies (starting torque, power input…)
When the pump has not been used for a long
period of time, the boss of the wheel has not
been dipped in the lubricant.
As it has not been lubricated, it causes a lot of
resistance on start up.
Operate the pump intermittently to try to free the wheel
but do not be too insistent to prevent the reduction
gear from being damaged.
If the wheel remains stuck, contact your local dealer for
instructions.
Sediments or other substances have built up
inside the hose and are blocking the pump.
Reverse the pump rotation direction or disassemble
the hose.
If the wheel remains stuck, contact your local dealer for
instructions.
WEAK FLOW
The inlet or discharge valve is partially closed. Open the inlet or discharge valve.
Air is entering the inlet piping.
Check the inlet line.
The pumped liquid is too viscous.
Significant pressure drop at inlet.
Check the inlet line
(see § 2.4 PIPE DIAMETERS).
The pump hose is damaged. Replace the hose (see § 4.1 REPLACING THE HOSE).
TEMPERATURE
TOO HIGH
The lubricant is not suitable.
Empty the pump body and replace the lubricant with
one that is recommended by MOUVEX.
The lubricant is dirty or too old.
Empty the pump body and replace the lubricant with a
new MOUVEX lubricant.
Temperature of the pumped fluid is too high.
Check the maximum fluid temperature allowed for the
hose material.
Pump speed too high. Reduce speed.
HOSE LIFE TOO
SHORT
Lubricant is not suitable.
Empty the pump body and replace the lubricant with
one that is recommended by MOUVEX.
Chemical incompatibility between the hose and
the pumped fluid.
Check the compatibility of the hose with the fluid and
replace the hose with another one made of suitable
material.
Temperature of pumped fluid too high.
Check the maximum temperature permitted for the
hose.
The discharge pressure is too high.
Check the maximum pressure allowed for the pump.
Reduce pressure drop at discharge.
Pump speed is too high. Reduce speed.
THE HOSE IS
PULLED INTO
THE PUMP
BODY AT INLET
The pumped fluid contains impurities or
sediments.
Reverse the pump rotation direction and use the upper
port for inlet.
Clamp 9 is not sufficiently tightened.
Retighten the clamp.

NT 1101-J00 08.10 A65 - AS65 e
19
8. CERTIFICATE OF CONFORMITY
Est conforme aux dispositions suivantes : Directive « MACHINES » 2006/42/CE et aux législations nationales la transposant, portant sur les dispositifs de sécurité liés aux risques mécaniques et électriques applicables aux machines tournantes.
NF EN 809:2009 NF EN 1672-2:2009 NF EN ISO 13857:2008
NF EN 12162:2009
Directive « ATEX » 94/9/CE du 23 mars 1994 et aux législations nationales la transposant, portant sur les appareils destinés à être utilisés en atmosphères explosibles. Conformité obtenue par application des normes :
NF EN 1127-1:1997 NF EN 13463-1:2009 NF EN 13463-5:2009
Certification ATEX délivrée par INERIS*, Organisme Certificateur, et portant le marquage suivant : (C) L’équipement désigné ci-dessus doit être utilisé conformément à l’utilisation qui en a été prévue de par sa conception et sa fabrication, et conformément aux normes en vigueur. Nous, soussignés, déclarons que l’équipement concerné est conforme aux Directives listées ci-dessus et aux normes applicables s’y rapportant.
Is in conformity with the provisions of the following Directive: « MACHINES » Directive 2006/42/EEC as transposed by the national legislation, concerning safety equipments and arrangements relative to mechanical and electric risks applicable to rotative machines.
NF EN 809:2009 NF EN 1672-2:2009 NF EN ISO 13857:2008
NF EN 12162:2009
« ATEX » Directive 94/9/EC (23 march 1994) as transposed by the national legislation, concerning equipment intended to be used in explosive atmospheres. Conformity obtained by application of the standards :
NF EN 1127-1:1997 NF EN 13463-1:2009 NF EN 13463-5:2009
ATEX Certification delivered by INERIS*, Notified Body, and with the following marking: (C) The equipment indicated above must be used according to the foreseen use by its design and its manufacturing, and according to the current standards. We, undersigned, declare that the concerned equipment is in conformity with the Directives listed above and in the applicable standards in force.
den Bestimmungen der nachstehenden Richtlinien entspricht: „Maschinen-Richtlinie“ 2006/42/EEC wie umgesetzt im nationalen Recht hinsichtlich der Ausrüstungssicherheit und Sicherheitsvorkehrungen bezogen auf mechanische und elektrische Risiken, die für rotierende Maschinen gelten.
NF EN 809:2009 NF EN 1672-2:2009 NF EN ISO 13857:2008
NF EN 12162:2009
„ATEX“ Richtlinie 94/9/EG (23. März 1994) wie umgesetzt im
nationalen Recht in Bezug auf Ausrüstungen für den Einsatz in explosionsgefährdeter Atmosphäre. Die Konformität hat Geltung durch Anwendung folgender Normen:
NF EN 1127-1:1997 NF EN 13463-1:2009 NF EN 13463-5:2009
Die ATEX-Zertifizierung wurde von der benannten Stelle INERIS* erteilt, und mit folgender Kennzeichnung: (C) Oben stehend bezeichnete Ausrüstung ist entsprechend dem durch Konstruktion und Fabrikation vorgesehenen Verwendungszweck und entsprechend den geltenden Normen einzusetzen. Die Unterzeichner erklären, dass die bezeichnete Ausrüstung den oben aufgeführten Richtlinien und den diesbezüglich geltenden Normen entspricht.
DECLARATION DE CONFORMITE
CERTIFICATE OF CONFORMITY - KONFORMITÄTSERKLÄRUNG
MOUVEX sas, ZI La Plaine des Isles – 2 Rue des Caillottes – 89 000 Auxerre France, déclare que l’équipement suivant / declares the following equipment / erklärt, dass folgende Ausrüstung: Modèle : N° de série : (A) Répondant aux spécifications indiquées dans l’ARC N° : (B) Designation / Bezeichnung Serial N° / Serien Nr According to the specifications recorded in the acknowledgment of order N°: EntsprechenddenSpezifikationenausAB-Nr: Pour la Sté MOUVEX sas, fait à Auxerre le : For Mouvex sas company – Date : Fur die Fa Mouvex sas - Datum :
Jean-François FOUIN - Responsable Qualité Quality Manager / Qualitätsbeauftragter
II ___ G ____ II ___ – T ___ Temp Max produit pompé / Max Temp Flow / Max. T° Medium = ______ °C
Configuration : Pompe / Compresseur arbre nu Groupe de pompage / de compression Konfiguration (Pump / Compressor « bare-shaft ») (Pumping Unit / Compressor Unit)
(Pumpe / Kompressor, freies Wellenende (Pumpen- / Kompressoraggregat)
Type / Geräteart : Pompe à mvt excentré (Eccentric Disc Pump / Ringkolbenpumpe) Pompe à lobes (Lobes Pump / Drehkolbenpumpe) Pompe péristaltique (Peristaltic Pump / Schlauchpumpe) Pompe à palettes (Vanes Pump / Flügelzellenpumpe) Pompe centrifuge (Centrifugal Pump / Kreiselpumpe) Autre pompe (Other Pump / Andere Pumpe) Compresseur à Vis (Screws compressor / Schraubenverdichter) Compresseur à palettes (Vanes compressor / Flügelzellenverdichter) Refroidisseur H
y
drauli
q
ue
(
H
y
draulic oil cooler
/
H
y
draulikkühler
)
CTRL.D025 – rév.02 du 06/06/2012 – Déclaration de conformité CE-Atex * (INERIS
–
Parc Techno Atala
–
60550 Verneuil-en-Halatte
–
France). Pa
g
e 1/2