Draper CSM355 User manual

355mm DRY METAL
CUTTING SAW
• INSTRUCTIONS •
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY TO
ENSURE THE SAFE AND EFFECTIVE USE OF THIS TOOL.
STOCK No. 52657 (240V) PART No. CSM355
STOCK No. 55115 (110V)
04/2001
GENERAL INFORMATION
This manual has been compiled by Draper Tools and is an integrated part of the power tool equipment, which should be kept with the
machine.
This manual describes the purpose for which this tool has been designed and contains all the necessary information to ensure its correct
and safe use.We recommend that this manual is read before any operation of the machine, before performing any kind of adjustment to
the machine, and prior to any maintenance tasks. By following all the general safety instructions contained in this manual, it will ensure
both machine and operator safety, together with longer life of the tool itself.
All photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the machine.
Whilst every effort has been made to ensure accuracy of information contained in this manual, the Draper Tool policy of continuous
improvement determines the right to make modifications without prior warning.

355mm DRY METAL
CUTTING SAW
■STOCK No.52657 (240V) ■PART No. CSM355
■STOCK No.55115 (110V)
CONTENTS:-
Page Nos.
Contents/Declaration .................................................................................................................. 1
Specification/Guarantee ............................................................................................................. 2
Power Supply .............................................................................................................................. 3
Safety Warning/General Safety Warning for machine tools ........................................................ 4
Additional Safety Rules for metal cutting saws ........................................................................... 5
Getting to Know your metal cutting saw ..................................................................................... 6
Operation and Use ...................................................................................................................... 7 - 9
Maintenance ............................................................................................................................... 10
Troubleshooting ......................................................................................................................... 11
We
Draper Tools Ltd. Hursley Road, Chandlers Ford, Eastleigh, Hampshire. SO53 1YF. England.
Declare under our sole responsibility that the product:
Stock No. 52657 and 55115 Part No:- CSM355
Description:- Metal Cutting Saw
To which this declaration relates is in conformity with the following directive(s) 98/37/EEC, 73/23/EEC &
89/366/EEC
With reference to:
EN61029-1:1995, EN292-2/09.91,VDE 0740 Teil 510, EN55014-1:1993, EN55014-2:1997, EN61000-3-2:1995 &
EN61000-3-3:1995
JOHN DRAPER
Managing Director
DECLARATION OF CONFORMITY
- 1 -
01/02/99

The Draper Tools policy of continuous improvement determines the right to change specification without
notice.
SPECIFICATION
- 2 -
Stock No..................................................................... 52657 ..............................................................55115
Part No....................................................................... CSM355 ......................................................CSM355
Motor ......................................................................... 1650W ..........................................................1650W
Voltage....................................................................... 230V ................................................................110V
Speed ........................................................................ 1300rpm ....................................................1300rpm
Blade diameter .......................................................... 355mm ........................................................355mm
Bore diameter ............................................................ 25.4mm (1") ..........................................25.4mm (1")
Max capacity at 90° - Round .................... 130mm ..........................................................130mm
- Rectangular..................... 95 x 185mm ..........................................95 x 185mm
- Square..................... 120 x 120mm ......................................120 x 120mm
Weight: ...................................................................... 24/30kg ......................................................24/30kg
Sound pressure level ................................................. 102db(A) ..................................................102db(A)
Sound power level .................................................... 112db(A) ..................................................112db(A)
IMPORTANT NOTICE: The blade is a consumable item, always allow the blade to cut freely. Do not force
the blade through the workpiece. This will result in poor cutting and damage to the TCT teeth.
The blade supplied is suitable for dry cutting mild steel and angle iron. It is not capable of cutting hard
steel or stainless steel. Certain materials will require the blade to be sharpened more frequently, for
example galvanised steel.
WEAR EAR PROTECTION.
NOTE: Optional accessory blade for stainless steel, Part No. CSB355S, Stock No. 55805.
GUARANTEE
Draper tools have been carefully tested and inspected before shipment and are
guaranteed to be free from defective materials and workmanship for a period of 12 months from the date
of purchase except where tools are hired out when the guarantee period is ninety days from the date of
purchase.
Should the machine develop any fault, please return the complete tool to your nearest authorised
warranty repair agent or contact Draper Tools Limited, Chandler's Ford, Eastleigh, Hampshire, SO53 1YF.
England. Telephone: [phone].
If upon inspection it is found that the fault occurring is due to defective materials or workmanship, repairs
will be carried out free of charge. This guarantee does not apply to normal wear and tear, nor does it
cover any damage caused by misuse, careless or unsafe handling, alterations, accident, or repairs
attempted or made by any personnel other than the authorised Draper warranty repair agent.
This guarantee applies in lieu of any other guarantee expressed or implied and variations of its terms are
not authorised.
Your Draper guarantee is not effective unless you can produce upon request a dated receipt or invoice to
verify your proof of purchase within the 12 month period.
Please note that this guarantee is an additional benefit and does not affect your statutory rights.
Draper Tools Limited

CONNECTING YOUR MACHINE TO THE POWER SUPPLY: (230V ONLY)
To eliminate the possibility of an electric shock your machine has been fitted with a BS approved, non
rewireable moulded plug and cable which incorporates a fuse, the value of which is indicated on the pin
face of the plug. Should the fuse need to be replaced an approved BS1362 fuse must be used of the
same rating, marked thus . The fuse cover is detach-
able, never use the plug with the cover omitted. If a replacement fuse cover is required, ensure it is of the
same colour as that visible on the pin face of the plug (i.e. red). Fuse covers are available from your
Draper Tools stockist.
If the fitted plug is not suitable, it should be cut off and destroyed. *The end of the cable should now be
suitably prepared and the correct type of plug fitted. See below.
*WARNING:
A plug with bare flexible wires exposed is hazardous if engaged in a live power socket outlet.
WARNING:THIS APPLIANCE MUST BE EARTHED. (230V ONLY)
The mains lead is coloured Green and Yellow - Earth, Blue - Neutral & Brown - Live.
As these colours may not correspond with the coloured markings identifying the terminals in your plug,
proceed as follows.:
The wire which is coloured green and yellow must be connected to the terminal in the plug which is
marked with the letter 'E' or by the earth symbol or coloured green or green and yellow.
The wire which is coloured blue must be connected to the terminal which is marked with the letter 'N' or
coloured black or blue.
The wire which is coloured brown must be connected to the terminal which is marked with the letter 'L' or
coloured red or brown.
WARNING:THIS APPLIANCE MUST BE EARTHED. (110V ONLY)
The mains lead is coloured Green and Yellow - Earth, Blue - Neutral & Brown - Live.
As these colours may not correspond with the coloured markings identifying the terminals in your plug,
proceed as follows.:
The wire which is coloured green and yellow must be connected to the terminal in the plug which is
marked with the letter 'E' or by the earth symbol or coloured green or green and yellow.
The wire which is coloured blue must be connected to the terminal which is marked with the letter 'N' or
coloured black or blue.
The wire which is coloured brown must be connected to the terminal which is marked with the letter 'L' or
coloured red or brown.
EXTENSION LEAD CHART:
3 6 10 13
Extension cable length Wire Size mm2
7.5m 0.75 0.75 1.0 1.25
15m 0.75 0.75 1.0 1.5
22.5m 0.75 0.75 1.0 1.5
30m 0.75 0.75 1.25 1.5
40m 0.75 0.75 1.5 2.5
Ampere rating
(on Name plate)
- 3 -
POWER SUPPLY
WIRING DIAGRAM
WIRING DIAGRAM
POWER CORD FILTER
BROWN BROWN BROWN BROWN
BLUEBLUE
BLUE
YELLOW
YELLOW
GREEN
SWITCH FIELD
ARMATURE

- 4-
GENERAL SAFETY INSTRUCTIONS
FOR POWER TOOLS
1. KNOW YOUR POWER TOOL
Read and understand the owner's manual and labels affixed
to the tool. Learn its application and limitations as well as
the specific potential hazards peculiar to this tool.
2. KEEP WORK AREA CLEAN
Cluttered areas and benches invite accidents. Floors must
not be slippery due to oil or sawdust.
3. AVOID DANGEROUS ENVIRONMENTS
Do not use power tools in damp or wet locations, or expose
them to rain. Keep work area well lit. Provide adequate
space surrounding the work area. Do not use in
environments with a potentially explosive atmosphere.
4. KEEP CHILDREN AWAY
All visitors should be kept a safe distance from work area.
5. STORED TOOLS
When not being used, all tools should be stored in a dry,
locked cupboard or out of the reach of children.
6. WEAR PROPER CLOTHING
Do not wear loose clothing, neckties or jewellery (rings,
wristwatches) to catch in moving parts. NONSLIP footwear
is recommended.Wear protective hair covering to contain
long hair. Roll long sleeves above the elbow.
7. USE SAFETY GOGGLES (Head Protection)
Wear CE approved safety goggles at all times. Normal
spectacles only have impact resistant lenses, they are NOT
safety glasses. Also, use face or dust mask if application is
dusty and ear protectors (plugs or muffs) during extended
periods of operation.
8. NOISE LEVELS
Some types of machines may have high noise levels when
working. In such cases ear protection must be worn.
9. VIBRATION LEVELS
Hand held power tools produce different vibration levels.
You should always refer to the specifications and relevant
Health and Safety guide.
10. DUST EXTRACTION
If your tool is fitted with a dust extraction fitting, always
ensure that it is connected and being used with a dust
extractor. Vacuum cleaners can be used if suitable for the
material being extracted.
11. PROTECTYOURSELF FROM ELECTRIC SHOCK
When working with power tools, avoid contact with any
earthed items (e.g. pipes, radiators, hobs and refrigerators,
etc.). If you are using a power tool in extreme conditions
(e.g. high humidity or generating metal dust), always use an
RCD (residual current device) at the power socket.
12. STAY ALERT
Always watch what you are doing and use common sense.
Do not operate a power tool when you are tired or under
the influence of alcohol or drugs.
13. WHEN WORKING OUT OF DOORS
Only use extension leads designed for that purpose.
14. ACCESS TO MAINS SOCKET
If a stationary machine is fitted with a moulded plug and
cable, the machine should not be positioned so that access
to the mains socket is restricted.
15. DISCONNECT POWER TO THE TOOL
When not in use, before servicing and when changing
accessories such as cutters, etc.
16. AVOID ACCIDENTAL STARTING
Make sure the switch is in the OFF position before plugging
the machine into the power supply.
17. NEVER LEAVE MACHINE RUNNING UNATTENDED
Turn power off. Do not leave machine until it comes to a
complete stop.
18. DO NOT ABUSE THE CORD
Never carry the tool by the power cable or pull it from
the socket. Keep the power cable away from heat, oil and
sharp edges.
19. NEVER STAND ON TOOL
Serious injury could occur if the tool is tipped or if the
cutting tool is accidentally contacted. Do not store materials
above or near the tool, so that it is necessary to stand on the
tool to reach them.
20. CHECK DAMAGED PARTS
Check for damage to parts, breakage of parts, mountings
and any other conditions that may affect its operation.
A guard or other part that is damaged should be properly
repaired or replaced.
21. KEEP GUARDS IN PLACE
And in working order.
22. MAINTAIN TOOLS WITH CARE
Keep tools sharp and clean for the best and safest
performance. Follow instructions for lubricating and
changing accessories. All extension cables must be
checked at regular intervals and replaced if damaged.
Always keep the hand grips on the tool clean, dry and free
of oil and grease.
23. USE RECOMMENDED ACCESSORIES
Consult the owners manual for recommended accessories.
Follow the instructions that accompany the accessories.
The use of improper accessories may cause hazards.
24. REMOVE ADJUSTING KEYS AND WRENCHES
Form a habit of checking to see that keys and adjusting
wrenches are removed from the tool before turning it on.
25. SECURE WORK
Use clamps or a vice to hold work.This frees both hands to
operate the tool.
26. DO NOT OVERREACH
Keep proper footing and balance at all times.
27. USE RIGHT TOOL
Do not force the tool or attachment to do a job for which it
was not designed.
28. DO NOT FORCE TOOL
It will do the job better and safer at the rate for which it
was designed.
29. DIRECTION OF FEED
Feed work into a blade or cutter against the direction of
rotation of the blade or cutter only.
30. WHEN DRILLING OR SCREWING INTO WALLS
Always make sure there is no danger of hitting any hidden
power cables, water or gas pipes in the wall.
WARNING
Please read the following instructions carefully, failure to do so could lead to serious personal injury.
IMPORTANT
Draper Tools Limited recommends that this machine should not be modified or used for any application other than that for which it
was designed. If you are unsure of its relative applications do not hesitate to contact us in writing and we will advise you.
IMPORTANT NOTE
Residual Risk. Although the safety instructions and operating manuals for our tools contain extensive instructions on safe
working with power tools, every power tool involves a certain residual risk which can not be completely excluded by safety
mechanisms. Power tools must therefore always be operated with caution !
GENERAL SAFETY INSTRUCTIONS
FOR POWER TOOLS
1. KNOW YOUR POWER TOOL
Read and understand the owner's manual and labels affixed
to the tool. Learn its application and limitations as well as
the specific potential hazards peculiar to this tool.
2. KEEP WORK AREA CLEAN
Cluttered areas and benches invite accidents. Floors must
not be slippery due to oil or sawdust.
3. AVOID DANGEROUS ENVIRONMENTS
Do not use power tools in damp or wet locations, or expose
them to rain. Keep work area well lit. Provide adequate
space surrounding the work area. Do not use in
environments with a potentially explosive atmosphere.
4. KEEP CHILDREN AWAY
All visitors should be kept a safe distance from work area.
5. STORED TOOLS
When not being used, all tools should be stored in a dry,
locked cupboard or out of the reach of children.
6. WEAR PROPER CLOTHING
Do not wear loose clothing, neckties or jewellery (rings,
wristwatches) to catch in moving parts. NONSLIP footwear
is recommended.Wear protective hair covering to contain
long hair. Roll long sleeves above the elbow.
7. USE SAFETY GOGGLES (Head Protection)
Wear CE approved safety goggles at all times. Normal
spectacles only have impact resistant lenses, they are NOT
safety glasses. Also, use face or dust mask if application is
dusty and ear protectors (plugs or muffs) during extended
periods of operation.
8. NOISE LEVELS
Some types of machines may have high noise levels when
working. In such cases ear protection must be worn.
9. VIBRATION LEVELS
Hand held power tools produce different vibration levels.
You should always refer to the specifications and relevant
Health and Safety guide.
10. DUST EXTRACTION
If your tool is fitted with a dust extraction fitting, always
ensure that it is connected and being used with a dust
extractor. Vacuum cleaners can be used if suitable for the
material being extracted.
11. PROTECTYOURSELF FROM ELECTRIC SHOCK
When working with power tools, avoid contact with any
earthed items (e.g. pipes, radiators, hobs and refrigerators,
etc.). If you are using a power tool in extreme conditions
(e.g. high humidity or generating metal dust), always use an
RCD (residual current device) at the power socket.
12. STAY ALERT
Always watch what you are doing and use common sense.
Do not operate a power tool when you are tired or under
the influence of alcohol or drugs.
13. WHEN WORKING OUT OF DOORS
Only use extension leads designed for that purpose.
14. ACCESS TO MAINS SOCKET
If a stationary machine is fitted with a moulded plug and
cable, the machine should not be positioned so that access
to the mains socket is restricted.
15. DISCONNECT POWER TO THE TOOL
When not in use, before servicing and when changing
accessories such as cutters, etc.
16. AVOID ACCIDENTAL STARTING
Make sure the switch is in the OFF position before plugging
the machine into the power supply.
17. NEVER LEAVE MACHINE RUNNING UNATTENDED
Turn power off. Do not leave machine until it comes to a
complete stop.
18. DO NOT ABUSE THE CORD
Never carry the tool by the power cable or pull it from
the socket. Keep the power cable away from heat, oil and
sharp edges.
19. NEVER STAND ON TOOL
Serious injury could occur if the tool is tipped or if the
cutting tool is accidentally contacted. Do not store materials
above or near the tool, so that it is necessary to stand on the
tool to reach them.
20. CHECK DAMAGED PARTS
Check for damage to parts, breakage of parts, mountings
and any other conditions that may affect its operation.
A guard or other part that is damaged should be properly
repaired or replaced.
21. KEEP GUARDS IN PLACE
And in working order.
22. MAINTAIN TOOLS WITH CARE
Keep tools sharp and clean for the best and safest
performance. Follow instructions for lubricating and
changing accessories. All extension cables must be
checked at regular intervals and replaced if damaged.
Always keep the hand grips on the tool clean, dry and free
of oil and grease.
23. USE RECOMMENDED ACCESSORIES
Consult the owners manual for recommended accessories.
Follow the instructions that accompany the accessories.
The use of improper accessories may cause hazards.
24. REMOVE ADJUSTING KEYS AND WRENCHES
Form a habit of checking to see that keys and adjusting
wrenches are removed from the tool before turning it on.
25. SECURE WORK
Use clamps or a vice to hold work.This frees both hands to
operate the tool.
26. DO NOT OVERREACH
Keep proper footing and balance at all times.
27. USE RIGHT TOOL
Do not force the tool or attachment to do a job for which it
was not designed.
28. DO NOT FORCE TOOL
It will do the job better and safer at the rate for which it
was designed.
29. DIRECTION OF FEED
Feed work into a blade or cutter against the direction of
rotation of the blade or cutter only.
30. WHEN DRILLING OR SCREWING INTO WALLS
Always make sure there is no danger of hitting any hidden
power cables, water or gas pipes in the wall.
WARNING
Please read the following instructions carefully, failure to do so could lead to serious personal injury.
IMPORTANT
Draper Tools Limited recommends that this machine should not be modified or used for any application other than that for which it
was designed. If you are unsure of its relative applications do not hesitate to contact us in writing and we will advise you.
IMPORTANT NOTE
Residual Risk. Although the safety instructions and operating manuals for our tools contain extensive instructions on safe
working with power tools, every power tool involves a certain residual risk which can not be completely excluded by safety
mechanisms. Power tools must therefore always be operated with caution !

ADDITIONAL SAFETY RULES
FOR METAL CUTTING SAW
1. WARNING: Do not operate your metal
cutting saw until it is completely
assembled and installed according to the
instructions.
2. IF YOU ARE NOT thoroughly familiar with
the operation of the metal cutting saw,
obtain advice from your supervisor,
instructor or other qualified person.
3. WEAR safety goggles, face shield,
respirator, body apron, head covering,
safety shoes, long tight - fitting sleeves
and gloves.
4. BE SURE blade is sharp, runs freely and is
free of vibration.
5. TIGHTEN arbor screw and all clamps
before operating.
6. MAKE SURE spindle lock is disengaged
before operating.
7. ALWAYS keep guards in place and
working properly.
8. KEEP hands out of path of saw blade.
9. SECURE workpiece properly.Work should
be straight and firmly clamped to avoid
possible movement and pinching as the
cut nears completion.
10. NEVER cut anything freehand.
11. NEVER reach behind or beneath the
blade.
12. MAKE SURE the blade has come to a
complete stop before removing or
securing workpiece or changing
workpiece angle.
13. BE SURE blade and flanges are clean and
that arbor screw is tightened securely.
14. NEVER use blades larger or smaller in
diameter than recommended.
15. USE ONLY blades rated at 1500rpm or
higher.
16. ALWAYS check the blade for cracks or
other damage before operation. Replace
cracked or damaged blade immediately.
17. USE ONLY blade flanges specified for
your machine.
18. MAKE SURE blade is not contacting
workpiece before switch is turned on.
19. ALLOW the motor to come up to full
speed before starting cut.
20. AFTER TURNING MACHINE ON, lower
wheel lightly until it comes into contact
with the workpiece and then draw blade
firmly through the cut. DO NOT force the
blade through the workpiece. This will
result in poor cutting and damage the TCT
teeth.
21. ALWAYS keep the lower blade guard in
place.
22. IMPORTANT: After completing cut,
release powerswitch and wait for coasting
blade to stop before returning saw to
raised position.
23. USE the blade guard at all times.
24. NEVER operate the machine in an area
with flammable liquid or gases.
25. TO AVOID electric shock, do not use
under damp conditions or expose to rain.
26. PROVIDE adequate support to the sides
of the saw table for long workpieces.
27. DISCONNECT FROM POWER SUPPLY
before servicing or adjusting tool.
28. SHOULD any part of your machine be
missing, damaged or fail in any way, or any
electrical component fail to perform
properly, shut-off switch and remove plug
from power supply outlet. Replace
missing, damaged or failed parts before
resuming operation.
29. SAVE THESE INSTRUCTIONS. Refer to
them often and use them to instruct others.
- 5 -

- 6 -
GETTING TO KNOW YOUR METAL CUTTING SAW
✕✌ Operating handle ✕✕✌ Clamping handle
✖✌ Trigger switch ✕✖✌ Upper blade guard
✗✌ Transportation handle ✕✗✌ Lower blade guard
✘✌ Brush cap ✕✘✌ Blade
✙✌ Power lead ✕✙✌ Vice clamp
✚✌ Base ✕✚✌ Plastic face guard
✛✌ Fence ✕✛✌ Chain hook
✜✌ Spindle lock ✕✜✌ Dust tray
✢✌ Hexagon wrenches
✕✔✌ Securing chain
✕✌
✖✌
✗✌
✘✌
✙✌
✚✌
✛✌
✜✌
✢✌ ✕✔✌
✕✕✌
✕✖✌
✕✗✌
✕✘✌
✕✙✌
✕✚✌
✕✛✌
✕✜✌
Fig.1.
Fig.1.

- 7 -
Fig.4.
Fig.5.
Fig.6.
Fig.7.
OPERATION AND USE
ON - OFF SWITCH:
To turn the saw "ON" push in on switch lock key
✮✌ and depress switch trigger ✯✌. To turn the
saw "OFF" release switch trigger ✯✌.Fig.4.
LOCKING SWITCH IN THE "OFF"
POSITION:
IMPORTANT:We suggest that when the machine
is not in use, the switch be locked in the "OFF"
position using a padlock (Draper Stock No.64164)
✰✌through the holes in the switch trigger ✯✌.
Fig.5.
ADJUSTING DOWNWARD TRAVEL OF BLADE:
The stop screw ✱✌ will limit the downward
travel of the blade. This is adjusted by loosening
lock nut ✳✌ and turning stop screw ✱✌ in or out
as desired. Then tighten lock nut ✳✌.Fig.6.
IMPORTANT NOTICE:- The blade is a consumable
item, always allow the blade to cut freely. Do not
force the blade through the workpiece. This will
result in poor cutting and damage to the TCT teeth.
The blade supplied is suitable for dry cutting mild
steel and angle iron. It is not capable of cutting hard
steel or stainless steel. Certain materials will require
the blade to be sharpened more frequently, for
example galvanised steel.
The arm casting ✴✌ contact with the stop screw
✱✌, limiting the downward travel of the blade
Fig.7.
NOTE: If the stop screw ✱✌ is set too low it will
cause the dust tray to be cut by blade. Always
keep the stop screw ✱✌ at a height to clear the
dust tray.
✮✌ ✯✌
✯✌
✰✌
✱✌
✱✌
✴✌
✳✌

- 8 -
Fig.9.
Fig.8.
Fig.10.
OPERATION AND USE
USING CLAMP DEVICE TO SECURE
WORKPIECE:
The clamp ✶✌ can now be pushed in or with-
drawn to accommodate the workpiece. Tighten
clamp using the clamping handle ✷✌.Fig.8.
ANGLE CUTTER:
Loosen screw ✹✌with the hex. key provided.
Then adjust fence ✺✌ to the required angle.
Tighten screw. Fence can be adjusted backwards
and forwards to meet your requirements. Fig.9.
IMPORTANT NOTICE:-
Always allow the blade to cut freely. Do not force
the blade through the workpiece. This may cause
the blade to chatter and jump which in turn will
cause the blade to wear unevenly, resulting in
poor cutting and damage to the TCT teeth.
SAFETY COVER WARNING:
The moveable guard ✻✌ must be in the closed
position as shown before commencing cutting
Fig.10.
✶✌
✷✌
✹✌
✺✌
✻✌

- 9 -
Fig.11.
Fig.12.
Fig.13.
Fig.14.
OPERATION & USE
CHANGING THE BLADE:
1. DISCONNECT THE MACHINE FROM THE
POWER SOURCE.
2. Loosen and remove the 3 screws ✼✌ and
remove the blade cover ✽✌.Fig.11.
CLEAN DUST TRAY:
Loosen the screw ❃✌, take out the dust tray ❂✌
and clear it. Put the dust tray ❂✌ back and
tighten the screw ❃✌ again.
6. Install new blade MAKING CERTAIN THE
TEETH OF SAW BLADE ARE POINTING DOWN
AT THE FRONT and re-assemble outside blade
flange ❁✌, washer ❀✌ and arbor screw ✿✌.
Turn arbor screw ✿✌ clockwise to tighten.
7. Replace saw blade cover that was removed in
STEP 2.
8. WARNING: MAKE SURE ARBOR LOCK ✾✌
Fig.12, IS DISENGAGED AND 8MM HEX.
WRENCH IS REMOVED BEFORE TURNING ON
THE POWER.
3. Press in on arbor lock ✾✌and at the same time
rotate the saw blade by hand until the arbor
lock engages. Fig.12.
4. Using the 8mm hex. wrench provided, loosen
arbor screw ✿✌.Fig.13, by turning it counter-
clockwise, and remove arbor screw ✿✌,
washer ❀✌, outside wheel flange ❁✌ and the
saw blade. DO NOT REMOVE THE INSIDE
BLADE FLANGE.
5. Make sure the inside surfaces of both the
inside and outside blade flanges are clean and
free from any foreign substance.
✼✌
✽✌
✾✌
❁✌
✿✌
❀✌
❂✌
❃✌

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Fig.15.
Fig.16.
Fig.17.
MAINTENANCE
Brush inspection and replacement.
CAUTION: Before inspecting the brushes,
disconnect the machine from the power supply.
BRUSH WEAR AND REPLACING BRUSHES
On new machines check for brush wear after the
first 50 hours of use, then every 10 hours.
Replace brushes when they have worn down to
5mm. Unscrew brush covers. Fig.15. Remove
brushes. Fig.16. Check for wear or replace.
NOTE: When replacing brushes always replace
both brushes. For safety, when the machine is not
in use attach chain. Fig.17.
AFTER EACH USE:
Disconnect the plug from the power supply. Remove the blade and flanges. Wipe deposits of
swarf from the housing and guard. Check operation and condition of the lower guard, it should
be securely attached and working properly. The cable and tool should be wiped occasionally
with a clean cloth and mild soap only to prevent deterioration from oil and grease.
CAUTION:
Certain cleaning agents and solvents can damage plastic parts. Some of these are: gasolene,
carbon tetrachloride, chlorinated cleaning solvents, ammonia and household detergents that
contain ammonia. Avoiding use of these and other types of cleaning agents minimizes the
possibility of damage.
WARNING:
The use of any other accessory not specified in this manual may create a hazard.
WARNING:
Electrical or mechanical repairs should only be carried out by trained service personnel.

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WARNING: FOR YOUR OWN SAFETY ALWAYS TURN THE MAIN SWITCH ON THE
MACHINE “OFF” AND REMOVE THE PLUG FROM THE POWER SUPPLY
BEFORE CARRYING OUT ANY MAINTENANCE OR TROUBLESHOOTING.
Trouble Probable Cause Remedy
Motor does not start. 1. Fuse. 1. 13 amp time delay fuse or circuit
breaker. Fuse in plug.
2. Brushes worn. 2. See “Maintenance”.
3. Other. 3. Authorised service agent.
Brush sparking when 1. Normal - automatic brake
released. working properly.
Blade hits table. 1. Misalignment. 1. See assembly and alignment.
2. Damaged depth stop. 2. Authorised service agent.
Angle of cut not accurate. 1. Misalignment. 1. See “Operation & Use”.
Powerhead wobbles. 1. Loose pivot points. 1. See “Operation & Use”.
Cannot move mitre 1. Fence in rear position and 1. Loosen fence clamps, re-tighten
adjustment clamp tight. before starting next cut.
Vacuum out dust.
WEAR EYE PROTECTION.
Power head will not rise 1. Pivot misadjustment. 1. See “Operation & Use”.
fully.
2. Part failure. 2. Authorised service agent.
3. Pivot spring not replaced 3. Authorised service agent.
properly after service.
Blade binds, jams. 1. Improper operation. 1. See “Operation & Use”.
2. Blunt blade. 2. Replace or sharpen blade.
3. Improper blade.
Warped blade. 3. Replace blade.
Tool vibrates or shakes. 1. Saw blade not round. 1. Replace blade.
2. Saw blade damaged. 2. Replace blade.
3. Saw blade loose. 3. Tighten arbor screw.
4. Other. 4. Authorised service agent.
TROUBLESHOOTING
IMPORTANT NOTICE: The blade is a consumable item, always allow the blade to cut freely. Do not force
the blade through the workpiece. This will result in poor cutting and damage to the TCT teeth.
The blade supplied is suitable for dry cutting mild steel and angle iron. It is not capable of cutting hard
steel or stainless steel. Certain materials will require the blade to be sharpened more frequently, for
example galvanised steel.

- 12 -
NOTES

- 13 -
NOTES

- 14 -
NOTES

YOUR DRAPER STOCKIST
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