Ducar PG25T User manual

1
HYDRAULIC LOG SPLITTERS
OPERATOR’S MANUAL
Instruction & Assembly
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE
25
28 35

2
"r;1bC1-ঞomv
;m;u-Ѵ)-umbm]v-m7!Ѵ;v
--u7"b]m-Ѵ)ou7;Cmbঞomv
Table of Contents
03
04
05
06
07
r;u-ঞommv|u1ঞomv
-bm|;m-m1;-m7"|ou-];
$uo0Ѵ;v_ooঞm]
-u|vb-]u-l
14
18
19
20
10
"-=;|-m7mv|u1ঞom-Ѵ;1-Ѵv
;-|u;v-m71om|uoѴv
vv;l0Ѵmv|u1ঞomv
Maintenance, Storage and Warranty
Parts Diagrams and Parts Lists
03
04
05
06
07
12
24
28
29
30

3
SPECIFICATIONS
Model # 25 Ton 28 Ton 35 Ton
Log Capacity 26” 26” 26.5”
Control Valve Auto Return with Adjustable Detent
Pump Size 14 GPM 14 GPM 17 GPM
Hydraulic Cylinder Bore 4” 4.5” 5”
Hydraulic Cylinder Stroke 24” 24” 24”
Hydraulic Rod Diameter 1.75” 1.75” 2”
Cylinder Cycle Time* 9.5 seconds 12.9 seconds 12.7 seconds
Hydraulic Capacity 6.4 Gallon 6.85 Gallon 6.85 Gallon
Replacement Filters Built-in, Sealed, Return Filter, Suction Screen
Hoses High pressure with wire braid ; Coil-wrapped
Beam Heavy duty U-shape formed construction
Wedge Size 8”
Wedge Style 2-way
4-Way Wedge Not Included Included
Rear Wheels 4.80-8, DOT Approved 16” O.D. Road Tires
Hitch Coupler 2” Ball with Safety Chains
Safety Chains Standard
Max Towing Speed 72 km/h
Hitch Handle Standard
Horizontal/Vertical Splitting Standard
Open Operating Zone Standard
Log Cradle Standard
Log Table Optional Standard
Weight (kg) 232 kg 242 kg 272 kg
Dimensions (L x W x H) 90” x 46” x 39” 90” x 48” x 39”
*Splitting force and cycle times may vary depending on mechanical and environmental conditions.

4
T_e -umim]vķ c-ঞomvķ -m7 imv|ucঞomv o|Ѵbm;7 im|_ivimv|ucঞom l-m-Ѵ c-mmo| coveu-ѴѴ
rovvi0Ѵe com7iঞomv ou vi|-ঞomv |_-| l- occu. | lv| 0e m7euv|oo7 0 |_e opeu-|ou |_-|
collom vemve -m7 c-ঞom -ue =-c|ouv _ic_c-mmo| 0; 0bѴ| im|o |_iv puo7c|-m7 lv| 0e
vppѴbe70 |_e opeu-|ou.
T_e em]ime e_-v|=uol |_ivpuo7c|com|-imv c_elic-Ѵv kmom |o |_; v|-|e o= -Ѵi=oumi-|o
c-ve c-mceuķ0iu|_ 7e=ec|vķou o|_;u uepuo7cঞve _-ul.
READ and UNDERSTAND this manual completely before using 28 Ton Log Splier.
Opeu-|ou lv| u;-7 -m7 m7euv|-m7 -ѴѴ v-=e| -m7 -umim] im=oul-ঞomķ opeu-ঞm] imv|ucঞomvķ
l-im|;m-mce -m7 v|ou-]eimv|ucঞomv 0e=oueopeu-ঞm] |_iveqipl;m|.F-bѴue|o puopeuѴ opeu-|e-m7
l-im|-im|_; Ѵo] vpѴbeucoѴ7 uevѴ|imveuiov imfu |o|_e opeu-|ou ou0v|-m7;uvĺ
o mo|-|-m |ble c-uu p-vv;m]euvķvi|ou v|-m7 om |_; Ѵo]vpѴbeu.
o mo|-ѴѴo c_bѴ7u;m|o pѴ- omķv|-m7 pom ou cѴbl0 om|_e Ѵo] vpѴbeu.
AѴ-v imvpec||_; Ѵo] vpѴbeu0e=oue vim]|o -vvue i|ivim]oo7 oukim] com7i|bom.
!epѴ-ce ou uep-iu7-l-];7 ou oum p-u|v ill;7i-|eѴ.
AѴ-v c_;ck -m7 |b]_|em_-u7-ue -m7 -vvel0Ѵ;7 p-u|v 0e=oueopeu-|bom.
o mo|e1e;7 eqipl;m| l-ill Ѵo-7 c-p-ci| o= 28 |omvĺ
Avoi7Ѵ-u]e _oѴev-m7 7i|c_ev_;m|oim]|_e eqipl;m|.
AѴ-v opeu-|e |_; Ѵo] vpѴbeuom cѴ;-u -m7 ѴeveѴ]uom7.
o mo|opeu-|e|_e Ѵo] vpѴbeu-|mi]_|ķomѴ 7uim] 7-Ѵb]_| _ouvĺ
AѴ-v|o -|u;7ce vpee7imuo]_ |euu-imķ-Ѵom] cueehvķ7i|c_;v -m7 om_bѴѴvi7;vĺ
To-voi7peuvom-Ѵ imfu -m7ņou eqipl;m|7-l-]e '2127(;&(('NPKPD[LPXPVSHHG
VXJJHVWHGE\WKHPDQXIDFWXUHU3OHDVHFKHFNWKHFXUUHQWVWDQGDUGVDFFRUGLQJWR\RXUWHUULWRU\
RUSURYLQFH7KLVHTXLSPHQWGRHVQRWKDYHDYHKLFOHLGHQWLILFDWLRQQXPEHU9,1
Ѵ-vu;=;u|o|_;;_b1Ѵ;om;uĽvl-m-Ѵ=ouruor;u |obm].
AѴ-v vecue -m7 Ѵock |_; Ѵo] vpѴbeu|o|_; v;_icѴe _i|c_0e=oue |obm].
AѴ-v keep _-m7v -m7 =ee|cѴe-u =uol lovim] p-u|v _bѴe opeu-ঞm]|_eeqipl;m|.
AѴ-v cѴ;-u -m7 keep ouk -u;- cѴ;-m -m7 =uee o= 7;0uiv_;m opeu-ঞm].
AѴ-v;-u v-=e| ]e-uķ ee puo|ecঞomķ ]Ѵovev-m7 ouk 0oo|v _emopeu-ঞm] |_; Ѵo]
vpѴbeu.
T_ivpuo71|u;tbu;v-vv;l0Ѵ0;=ou;v;ĺ";;ľvv;l0ѴĿv;1ঞom =ou imv|ucঞomvĺ Bec-ve o=|_;
ei]_| -m7ņou vi; o= |_e Ѵo] vpѴbeuķ i|ivuecoll;m7;7 |_-| -mo|_;u -7Ѵ| 0e puev;m| |o -vviv| i|_|_;
-vvel0Ѵ. INSPECT ALL COMPONENTS cѴoveѴ pom ueceip||o l-ke vue mo colpom;m|v -ue
livvim] ou 7-l-];7.
WARNING
PROP 65 WARNING
General Warnings and Rules
Assembly Is Required
Crush and Cut Hazards
r;u-ঞom)-umbm]v
GENERAL WARNINGS
your Log Splitter.
.

5
Hazard Signal Word DeCniঞons
This is the safety alert symbol. It is used to alert
you to potenঞal personal injury hazards. Obey all
safety messages that follow this symbol to avoid
possible injury or death.
DANGER
DANGER indicates an imminently hazardous
situaঞon which, if not avoided, will result in death
or serious injury.
WARNING
WARNING indicates apotenঞally hazardous
situaঞon which, if not avoided, could result in
death or serious injury.
CAUTION
CAUTION indicates apotenঞally hazardous
situaঞon which, if not avoided, may result in minor
or moderate injury.
CAUTION
CAUTION used without the safety alert symbol
indicates a potenঞally hazardous situaঞon which,
if not avoided, may result in property damage.
ABOUT YOUR 28 TON LOG SPLITTER
T_iv_7u-Ѵbc Ѵo] vpѴbeu_-v -_e-v Ŋ7| v|eeѴcomv|ucঞom -m7 28 |omv o= u-l =ouce. )_;m|_;ue'v
ouk|o 0e 7om;ķ o m;e7o|7oou poeueqipl;m|o c-m ueѴ omķ|_ivѴo] vpѴbeubѴѴ ]e||_; fo0
7om; =-v|ĺ|iv7;vi]m;7 |o ouk im0o|_|_; _ouiom|-Ѵ -m7 veuঞc-Ѵ poviঞomĺ|iv;-v|o|oķ;-v |o
ve -m7 l-im|-im. Neveue1;;7|_; u-|;7 c-p-ci| o= 28|omv _;m opeu-ঞm]|_; Ѵo] vpѴbeu.
$;1_mb1-Ѵvr;1bC1-ঞomvom|_;Ѵo]vrѴb;u-u;ruob7;7bm|_;ľ"r;1bC1-ঞomvĿv;1ঞomo=|_bvl-m-Ѵĺ
ABOUT YOUR LOG SPLITTER
.When there’s
Never exceed the rated capacity when operating your log splitter.

6
"-=;|-m7mv|u1ঞom-Ѵ;1-Ѵv
$_;u-ঞm]rѴ-|;omoul-1_bm;l-v_ovl0oѴvĺ$_;v;u;ru;v;m|blrou|-m|bm=oul-ঞom-0o||_;
ruo71|oubmv|u1ঞomvomb|vv;ĺ
PG28T
PG35T
Ne pas toucher les pièces chaudes.
Les
OPERATING INSTRUCTIONS / MODE D’EMPLOI
Maximum speed suggested by the manufacturer /
Vitesse maximum suggérée par le fabricant : 72 km/h
Please check the current standards according to your territory or province.
Veuillez vérifier les normes en vigueur selon votre territoire ou province.
65°C 65°C

7
Features and controls
Log Stripper
Wedge
Log Cradle
Cylinder
Safety Chains
Control Valve
Lifting handle
Support Leg
Beam Assembly
Split control handle
2” Ball Hitch Coupler
Hydraulic Pump
Hydraulic Breather/Dipstick
Log Foot Plate
Beam Lock Bracket
25-Ton
Features and controls

8
Features and controls
Log Stripper
Wedge
Log Cradle
Cylinder
Log Table
Safety Chains
Control Valve
Lifting handle
Support Leg
Beam Assembly
Split control handle
2” Ball Hitch Coupler
Hydraulic Pump
Hydraulic Breather/Dipstick
Log Foot Plate
Beam Lock Bracket
28-Ton
Features and controls

9
Features and controls
Log Stripper
Cylinder
Log Table
Control Valve
Lifting handle
Log Foot Plate
Hydraulic Breather/Dipstick
Wedge
Hydraulic Pump
Split control handle
Beam Assembly
2” Ball Hitch Coupler
Support Leg
Safety Chains
35-Ton
Features and controls

10
LOG SPINNER FOOT PLATE
$_e =oo| pѴ-|; _oѴ7v |_; Ѵo] imrѴ-ce _bѴ; |_; ;7]e
vrѴb|v|_;Ѵo]ĺ
$_; =oo| rѴ-|; -ѴѴov |_; or;u-|ou |o ;-vbѴ vrbm -Ѵo]
bm ru;r =ou vrѴbমm] -m7 -ѴѴov |_; Ѵo] |o uo|-|; _;m
vrѴbমm] bmv|;-7 o= 1-vbm] mm;1;vv-u v|u;vv om |_;
0;-lĺ
| bv ;-v |o u;rѴ-1; _;m |_; ]ubr |;;|_ -u; 7-l-];7ĺ
Nou;r-bu;Ѵ7bm]bvu;tbu;7ĺ
2-POSITION LOG CRADLE
$_eѴo] cu-7Ѵ;v -ue 7;vb]m;7 |o c-|1_ |_e Ѵo]-[;ub| bvvrѴb|.
ƑŊroviঞom =mcঞom – T_; Cuv| rovb|om bv |o 1;m|;u
vu=-1;-m7ouh|-0Ѵ;om_b1_|or|Ѵo]vĺ
SPLIT CONTROL HANDLE
T_e com|uoѴ _-m7Ѵe ivv;7 |o loe |_e e7]e p
-m7 7om |o vrѴb| Ѵo]vĺ T_e com|uoѴ _-m7Ѵ; _-v |_uee
rovbঞomvĹ Fou-u7ķ N;|u-Ѵķ -m7 !ev;uv;ĺ See |_e
“operation”v;1ঞom=oubmv|u1ঞomĺ
MANUAL TUBE
K;;rl-m-Ѵvv-=;Ѵbm|_;|0;ĺ
BEAM LOCK BRACKET
T_e 0;-l Ѵo1k 0u-1k;| ivv;7 |o v;cue |_e 0;-l im
|_;_oubom|-Ѵrovbঞomĺ
LIFTING HANDLE
$_;Ѵb[bm]_-m7Ѵ; bv bm1Ѵ7;7 =ou ;-v |u-mvbঞom =uol
_oubom|-Ѵ|ov;uঞ1-Ѵĺ
2” BALL HITCH COUPLER
$_; corѴ;u _i|1_ bv -| |_; ;m7 o= |_; |o 0-u -m7
--1_;v|o-|o0-ѴѴ=ou|u-mvrou|-ঞomrurov;vĺ
4-WAY WEDGE
T_; ƓŊ- ;7]; ivv;7 |o vrѴi||_e Ѵo] bm|o =ou
rb;1;v-|om;ঞl;ĺ
LOG STRIPPER
$_; Ѵo] v|uippeubv 7;vb]m;7 |o uelove -m r-uঞ-ѴѴ
vrѴb| oo7 =uol |_; ;7];ĺ T_bv l- occu _bѴe
vrѴbমm]Ѵ-u];7b-l;|;uoo7ou=u;v_Ѵ1|oo7ĺ
BEAM ASSEMBLY
|_-m-|rb1-ѴŊ0;-l7;vb]mĺ
LOG TABLE (OPTIONAL)
A Ѵo] |-0Ѵ;ņrѴ-oul 1-m 0; lom|;7 om |_; Ѵo] cu-7Ѵ;
7bu;1|Ѵ.
ENGINE ON/OFF SWITCH
$_; ;m]bm;vb|1_ _-v |orovbঞomvĺ Ŋ;m]bm;bѴѴ
mo|v|-u|ouumĺNŊ;m]bm;bѴѴv|-u|-m7umĺ
Engine On/Off Switch
Recoil Starter Handle
Choke Control
Fuel Shut-Off Valve
Throttle Control
(OPTIONAL ON THE 25-TON MODEL)

11
RECOIL STARTER HANDLE
$_;_-m7Ѵ;bvv;7|ov|-u||_;;m]bm;ĺ
FUEL SHUT-OFF VALVE
$_; =;Ѵ v_| – o@ _-v |o rovbঞomĺ
CLOSED Őő
Ŋv; |_ivroviঞom |o v;uvi1;ķ |u-mvrou|ķ ou v|oue |_e
mb|ĺ
OPENŐ őŊv;|_bvrovbঞom|oum|_;mb|ĺ
CHOKE CONTROL
$_; 1_oke 1om|uoѴ bv v;7 |o 1_oke |_; 1-u0u;|ou -m7
-vvbv| imv|-uঞm] |_e em]im;ĺ $_e 1_oke 1om|uoѴ vѴb7;v
0;|;;m |_;
CHOKE CLOSED -m7CHOKE OPEN
rovbঞomvĺ
THROTTLE CONTROL
$_; |_uoѴ; 1om|uoѴ u;]Ѵ-|;v |_; vr;;7 o= |_; ;m]bm;
-m7 bѴѴ v_| o@ |_; ;m]im; _;m i|ivlov;7 |o |_e
STOP poviঞomĺ T_; |_uoѴe 1om|uoѴ lo;v 0;|eem
FAST ķSLOW ķ-m7
STOProvbঞomvĺ

12
Assembly Instrucঞons
)A!NĹ A[eu|_; vѴo;7 m| iv
ঞ]_|;m;7ķ |_;m |um 0-ck 1ņ4 ciucѴe
|o l-ke vue |_; ঞue c-m uo|-|e
vloo|_Ѵ -m7 eѴѴ i|_o| -m
o00Ѵbm]. )i|_o| |umim] 0-ck 1ņ4
ciucѴe o= |_; vѴo;7 m| l- c-ve
ঞue c-m'|ouk moul-ѴѴ.
CAUTION
!;-7 -m7 =oѴѴo -ѴѴ imv|ucঞomv =ou -vvel0Ѵ -m7 opeu-ঞom. F-bѴue |o puopeuѴ -vvel0Ѵe |_iv
eqiplem|coѴ7 uevѴ|imveuiov imfu |o |_e veuou 0v|-m7euvķ ou c-ve etiplem| 7-l-]e.
Engine Shipped Without Oil.
Be=oue v|-uঞm] ;m]im;ķCѴѴ b|_ SAE 10)Ŋ30 lo|ou obѴ.
See em]im; l-m-Ѵ =ou ;m]im; obѴ c-p-ci|.
Hydraulic Oil Tank is Shipped Without Oil.
)_;m -77im] obѴ veui=|_; obѴ ѴeveѴu;-7v 1 =uol|_;|op o= _7u-Ѵbc obѴ
|-mk i=l-ukim] ivmo|v_om CѴѴ|o|_; meck.
Inspect all Log Splier Components.
= o _-ve 7-l-]e7colpom;m|vĹ om|-c||_e =uei]_|colp-m |_-|
7;Ѵbveu;7|_; Ѵo] vpѴbeu-m7 CѴe -cѴ-il.
25 TON LOG SPLITTER ASSEMBLY
Se||_; v_ippim] cu-|e om -voѴb7 Y-| vu=-ce -m7 c-ue=ѴѴ uelove |_; Ѵb7. &ve |o p;orѴe -m7 |-ke
-ѴѴ p-u|v o| o= |_e v_ippim] cu-|e -m7 imvpe1| |_e colpom;m|v |o ;mvue |_;ue -ue mo livvim] piecev
0e=oue v|-uঞm]|o -vvel0Ѵe|_; Ѵo] vpѴbeu=oѴѴo v|epv1|_uo]_ 9.
TOOLS REQUIRED
!00euou )oo7;m H-lleu
13llķ16llķ17llķ18llķ19llķ24llķ27ll )u;mc_;v
-u]e A7fv|-0Ѵe )u;m1_
P_bѴѴbpvScue7uiveu
PѴbeuv
STEP 1: Wheel Assembly
1. A-c_|_; _;;Ѵ ŐŲƐƕő |o |_; obѴ |-mk ŐŲƑƖő -Ѵe vim] -Y-| -v_;u Ø24 ŐŲƓƓő -m7 ঞ]_|;m |_e
_;;Ѵ i|_|_; _; vѴoe7m| M241.5 ŐŲƓƔő. ock |_; _evѴoe7m|M241.5 ŐŲ45őimpѴ-ce
vim]|_; coeupimØ3.232 ŐŲƓѵő. mv|-ѴѴ|_e -Ѵe c-p ŐŲƐѵő om |_; ;m7 vim] u00eu_-lleu.
LOG SPLITTER ASSEMBLY
Assembly Instructions 25-Ton
the steps.
Engine Shipped Without Oil.
Be=oue v|-uঞm] ;m]im;ķCѴѴ b|_ SAE 10)Ŋ30 lo|ou obѴ.
See em]im; l-m-Ѵ =ou ;m]im; obѴ c-p-ci|.
Hydraulic Oil Tank is Shipped Without Oil.
)_;m -77im] obѴ veui=|_; obѴ ѴeveѴu;-7v 1 =uol|_;|op o= _7u-Ѵbc obѴ
|-mk i=l-ukim] ivmo|v_om CѴѴ|o|_; meck.

13
STEP 2: Aach Tow Bar to the Wheel Assembly
1. A-c_|_; |o 0-u ŐŲ18ő|o |_e obѴ |-mk vim] _e0oѴ| M12100 ŐŲ73őķ Y-|-v_euØ12 ŐŲ59ő
-m7 Ѵock m|M12 ŐŲѵƏő.
STEP 3: Aach the Beam Assembly
1. ommec||_e Be-l ŐŲƐő -m7 ObѴ T-mk vim] Hi|c_PimŐŲƕƏőķ|_;m Ѵock |_; Hi|c_PimŐŲ70ő
vim] !PimØ3.2 ŐŲƕƐő.
11

14
STEP 4: Aach Engine to Mounঞng Plate
1. PѴ-ce|_e poѴue|_-me 0Ѵock ŐŲƒƔő -m7 Ѵ-u]e Y-|-v_;u Ø8 ŐŲ48ő0e|;;m|_; lomঞm]
pѴ-|e -m7 em]im;.
2. Poviঞom|_e ;m]im; ŐŲ34őoveu|_; 0Ѵo1hv -m7 vecue i||o|_e lom|pѴ-|e p||_; _; 0oѴ|
M855 ŐŲƓƕő|_uo]_ |_; 0ool o=|_; pѴ-|e Ő0oѴ|v_oѴ7 ]o|_uo]_ 0Ѵo1hvķY-|-v_;u -m7
;m]im; 0-veő. PѴ-ce -Y-|-v_;u Ø8 ŐŲƔƔőķѴock -v_;u Ø8ŐŲƔƓő -m7 ঞ]_|em|_; mѴom Ѵock
m|M8ŐŲƓƖő
3. A-c_|_; cѴe-m obѴ pipe ŐŲƑѵő|o|_; 0ool o=|_; ];-u plp -m7 vecue i|_ cѴ-lp ŐŲ25ő.
STEP 5: Aach Hydraulic Hose
1. A-c_|_e _7u-Ѵbc _ove Őomm;c|ouŊv-ѴveőŐŲƐƑő|o|_e ];-u plp comm;c|ou
ŐŲƓƒő.
2. A-1_ |_e_7u-Ѵbc_ov; ŐŲƐƒő |o |_; ;m7 o=|_e comm;c|ou
ŐŲƒƑő.

15
O NOT -elp||o cu-mk ou v|-u| |_; ;m]im; 0e=oue i|_-v 0;;m puopeuѴ CѴѴ;7 i|_ |_; uecoll;m7;7
|pe -m7 -lom| o= obѴ. -l-]e |o |_; Ѵo] vpѴbeu-v -uevѴ| o= =-bѴue |o =oѴѴo |_;ve imv|ucঞomv iѴѴ
voi7ou -uu-m|.
o] vpѴbeu;m]im; e_-v| com|-imv c-u0om lomoi7;ķ -coѴouѴevvķ o7ouѴevvķ poivom ]-v. Bu;-|_im]
c-u0om lomoi7; iѴѴ c-ve m-ve-ķ 7iim;vvķ=-imঞm] ou 7e-|_. =o v|-u||o=eeѴ7i ou e-kķ]e|
|o =uev_ -iuill;7i-|eѴ.
Opeu-|e Ѵo] vpѴieuo|7oouv omѴ im-eѴѴ v;mঞѴ-|;7 -u;-.
O NOT opeu-|e|_e Ѵo] vpѴbeuimvi7; -m 0bѴ7im]ķ;mcѴovue ou colp-u|l;m|.
O NOT -ѴѴo e_-v|=lev|o ;m|eu-comCm;7 -u;-|_uo]_ im7ovķ7oouvķv;m|v ou o|_;u
op;mim]vĺ
DANGER CARBON MONOXIDEķvim] -Ѵo] vpѴbeuim7oouv CAN KILL YOU IN MINUTES.
FeѴ-m7 =;Ѵ v-pouv -ue _i]_Ѵ Y-ll-0Ѵe -m7 e|ueleѴ epѴovive.
Fbue ou epѴoviom c-m c-ve veveue 0umv ou 7;-|_.
&mim|;mঞom-Ѵ v|-u|p c-m uevѴ|im;m|-m]Ѵel;m|ķ|u-l-ঞc -lp|-ঞom ou Ѵ-ceu-ঞom.
OmѴ ve ue]Ѵ-u mѴ;-7;7 ]-voѴbm; i|_ -limill 85 oc|-m; u-ঞm].
O NOT liobѴ -m7 ]-voѴbm;|o]e|_eu.
bѴѴ|-mh-rruobl-|;ѴѼĿ0;Ѵo|_;|oro=|_;|-mh|o-ѴѴo=ou =;Ѵ ep-mviom.
O NOT CѴѴ =;Ѵ|-mk im7oouv ou _;m|_e ;m]im; ivummim] ou _o|.
O NOT Ѵb]_|ci]-ueevou vloke _;m CѴѴim]|_; =eѴ|-mk.
STEP 6: Add Engine Oil
1. M-ke vue|_; Ѵo] vpѴbeuivom -ѴeveѴvu=-ce.
2. !elove obѴ CѴѴ c-pņ7ipvঞck|o -77 obѴ.
3. !e=eu|o |_e vep-u-|e om;uĽv ;m]ime l-m-Ѵ =ou |_e -lom| m;;7e7o= SAE10)Ŋ30 ;m]ime obѴĸ
uepѴ-ce obѴ CѴѴ c-pņ7ipvঞck.
4. _;ck ;m]im; obѴ ѴeveѴ7-bѴ -m7 -77 -v me;7e7.
NOTE: During the break -in period check the engine oil level often.
STEP 7: Add Gasoline to the Engine
1. &ve omѴ cѴe-mķ=uev_ķue]Ѵ-u mѴ;-7;7 =;Ѵ i|_ -limill 85 oc|-meu-ঞm].
2. O NOT liobѴ i|_=;Ѵ.
3. !elove|_; =;Ѵ c-p -m7 vѴoѴ -77 =;Ѵ|o |_e|-mk. O NOT oveuCѴѴ -ѴѴo -ppuoil-|eѴ Ѽ
imc_o= vp-ce =ou =;Ѵ ep-mviom.
4. Scueom|_; =;Ѵ c-p -m7 ipe -- -m vpbѴѴe7=;Ѵ.
STEP 8: Add Hydraulic Oil
1. T_e Ѵo] vpѴbeum;;7v|o 0e om -Y-|ķѴeveѴvu=-ce 0;=oue -77im]|_; _7u-ѴbcobѴ.
2. !elove|_; obѴ c-p=uol|_; _7u-Ѵbc oiѴ|-mk.
3. A77 4.76 ]-ѴѴomv o= _7u-Ѵbc obѴ 10)A)32ķASE H Ŋ150ķSO 32 -ue -ѴѴ -ccep|-0Ѵe|pevo=
Yi7Ő-ѴѴ mi|v -ue|ev|;7 -m7 _-ve e1evv obѴ im|_e u-lő.
4. _;ck|_; _7u-Ѵbc oiѴѴeveѴ.
5. S|-u|;m]im; -m7 ve|_e com|uoѴ Ѵeveu|o e|;m7 -m7 ue|u-c|;7]e veveu-Ѵ ঞlev|o uelove -iu
=uol|_e Ѵbm;vĺ
6. )i|_|_; ;7
]
e ue|u-c|;7ķc_;ck _

7u-Ѵbc obѴ ѴeveѴ-
]
-im-m7 CѴѴ i=m;cevv-u

.
CAUTION
DANAGER
CAUTION
DANGER

STEP 2: Aach Tow Bar to the Wheel Assembly
1. A-c_|_; |o 0-u ŐŲ20ő|o |_e obѴ |-mk vim] _e0oѴ| M12100 ŐŲ77őķ Y-|-v_euØ12 ŐŲ63ő
-m7 Ѵock m|M12 ŐŲѵƓő.
Assembly Instrucঞons
STEP 1: Wheel Assembly
1. A-c_|_; _;;Ѵ ŐŲƐƖő |o |_; obѴ |-mk ŐŲƒƐő -Ѵe vim] -Y-| -v_;u Ø24 ŐŲƓƕő -m7 ঞ]_|;m |_e
_;;Ѵ i|_|_; _; vѴoe7m| M241.5 ŐŲƓѶő. ock |_; _evѴoe7m|M241.5 ŐŲ48őimpѴ-ce
vim]|_; coeupimØ3.232 ŐŲƓƖő. mv|-ѴѴ|_e -Ѵe c-p ŐŲƐѶő om |_; ;m7 vim] u00eu_-lleu.
Assembly Instructions 28-Ton
)A!NĹ A[eu|_; vѴo;7 m| iv
ঞ]_|;m;7ķ |_;m |um 0-ck 1ņ4 ciucѴe
|o l-ke vue |_; ঞue c-m uo|-|e
vloo|_Ѵ -m7 eѴѴ i|_o| -m
o00Ѵbm]. )i|_o| |umim] 0-ck 1ņ4
ciucѴe o= |_; vѴo;7 m| l- c-ve
ঞue c-m'|ouk moul-ѴѴ.
O NOT uelove |_; _7u-Ѵbc obѴ CѴѴ c-p _;m |_; ;m]im; ivummim] ou _o|ĺ Ho| obѴ c-m ev1-pe
c-vim] veveue 0umv. AѴ-v -ѴѴo |_; Ѵo] vpѴbeu|o cooѴ colpѴe|eѴ 0e=oue uelovim] |_; _7u-Ѵbc
obѴ c-p.
Hi]_ Yi7puevvue -m7 |elpeu-|uev-ue cu;-|;7 im|_; _7u-Ѵbc Ѵo] vpѴieuv. H7u-Ѵbc Yi7iѴѴ
ev1-pe|_uo]_ -pimŊvie _oѴe op;mim] -m7 c-m pmc|ue vhim-m7 c-ve veveue 0Ѵoo7 poivomim].
mvpec|_7u-Ѵbc vv|elue]Ѵ-uѴ =ou povvi0Ѵe Ѵ;-hv. Never check for leaks with your hand while
the system is pressurized. Seek medical aenঞon immediately if injured by escaping Yuid.
M-ke vue -ѴѴ Cমm]v -ue ঞ]_| -m7 vecue 0e=oue -ppѴim] puevvue. !eѴbeve vv|elpuevvue 0e=oue
veuvicim].
M-ke vue |_; _7u-Ѵbc _ovev7o mo||oc_-m _o| vu=-cevou cমm] -u;-vĺ
Hovevm;;7|o 0e poviঞome7eue|_; -ue cѴ;-u =uol|_; ;m]im; -m7 cমm] ;7]e. To-voi7veuiov
0o7bѴ imfu -Ѵ-v imvpec||_e _ovev0e=oue opeu-ঞm]|_; Ѵo] vpѴbeu.
WARNING
16

STEP 3: Aach the Beam Assembly
1. ommec||_e Be-l ŐŲƐő -m7 ObѴ T-mk vim] Hi|c_PimŐŲƕƓőķ|_;m Ѵock |_; Hi|c_PimŐŲ74ő
vim] !PimØ3.2 ŐŲƕƔő.
STEP 4: Aach Engine to Mounঞng Plate
1. PѴ-ce|_e poѴue|_-me 0Ѵock ŐŲƒƕő -m7 Ѵ-u]e Y-|-v_;u Ø8 ŐŲ51ő0e|;;m|_; lomঞm]
pѴ-|e -m7 em]im;.
2. Poviঞom|_e ;m]im; ŐŲ36őoveu|_; 0Ѵo1hv -m7 vecue i||o|_e lom|pѴ-|e p||_; _; 0oѴ|
M855 ŐŲƔƏő|_uo]_ |_; 0ool o=|_; pѴ-|e Ő0oѴ|v_oѴ7 ]o|_uo]_ 0Ѵo1hvķY-|-v_;u -m7
;m]im; 0-veő. PѴ-ce -Y-|-v_;u Ø8 ŐŲƔѶőķѴock -v_;u Ø8ŐŲƔƕő -m7 ঞ]_|em|_; mѴom Ѵock
m|M8ŐŲƔƑő
3. A-c_|_; cѴe-m obѴ pipe ŐŲƑѶő|o|_; 0ool o=|_; ];-u plp -m7 vecue i|_ cѴ-lp ŐŲ27ő.
17

18
STEP 5: Aach Hydraulic Hose
1. A-c_|_e _7u-Ѵbc _ove Őomm;c|ouŊv-ѴveőŐŲƐƓő|o|_e ];-u plp comm;c|ou
ŐŲƓѵő.
2. A-1_ |_e_7u-Ѵbc_ov; ŐŲƐƔő |o |_; ;m7 o=|_e comm;c|ou
ŐŲƒƓő.
O NOT -elp||o cu-mk ou v|-u| |_; ;m]im; 0e=oue i|_-v 0;;m puopeuѴ CѴѴ;7 i|_ |_; uecoll;m7;7
|pe -m7 -lom| o= obѴ. -l-]e |o |_; Ѵo] vpѴbeu-v -uevѴ| o= =-bѴue |o =oѴѴo |_;ve imv|ucঞomv iѴѴ
voi7ou -uu-m|.
"$ѵĹ-1_o]$-0Ѵ;
STEP 7: Add Engine Oil
1. M-ke vue|_; Ѵo] vpѴbeuivom -ѴeveѴvu=-ce.
2. !elove obѴ CѴѴ c-pņ7ipvঞck|o -77 obѴ.
3. !e=eu|o |_e vep-u-|e om;uĽv ;m]ime l-m-Ѵ =ou |_e -lom| m;;7e7o= SAE10)Ŋ30 ;m]ime obѴĸ
uepѴ-ce obѴ CѴѴ c-pņ7ipvঞck.
4. _;ck ;m]im; obѴ ѴeveѴ7-bѴ -m7 -77 -v me;7e7.
NOTE: During the break -in period check the engine oil level often.
CAUTION
-1_|_;Ѵo]|-0Ѵ;ŐŲƒѶő|o|_;0;-lvbm];0oѴ|ƐƑƑƔŐŲѵƑőķY-|-v_;upƐƑŐŲѵƒő-m7ƐƑ
Ѵo1hm|ŐŲѵƓőĺ

19
o] vpѴbeu;m]im; e_-v| com|-imv c-u0om lomoi7;ķ -coѴouѴevvķ o7ouѴevvķ poivom ]-v. Bu;-|_im]
c-u0om lomoi7; iѴѴ c-ve m-ve-ķ 7iim;vvķ=-imঞm] ou 7e-|_. =o v|-u||o=eeѴ7i ou e-kķ]e|
|o =uev_ -iuill;7i-|eѴ.
Opeu-|e Ѵo] vpѴieuo|7oouv omѴ im-eѴѴ v;mঞѴ-|;7 -u;-.
O NOT opeu-|e|_e Ѵo] vpѴbeuimvi7; -m 0bѴ7im]ķ;mcѴovue ou colp-u|l;m|.
O NOT -ѴѴo e_-v|=lev|o ;m|eu-comCm;7 -u;-|_uo]_ im7ovķ7oouvķv;m|v ou o|_;u
op;mim]vĺ
DANGER CARBON MONOXIDEķvim] -Ѵo] vpѴbeuim7oouv CAN KILL YOU IN MINUTES.
FeѴ-m7 =;Ѵ v-pouv -ue _i]_Ѵ Y-ll-0Ѵe -m7 e|ueleѴ epѴovive.
Fbue ou epѴoviom c-m c-ve veveue 0umv ou 7;-|_.
&mim|;mঞom-Ѵ v|-u|p c-m uevѴ|im;m|-m]Ѵel;m|ķ|u-l-ঞc -lp|-ঞom ou Ѵ-ceu-ঞom.
OmѴ ve ue]Ѵ-u mѴ;-7;7 ]-voѴbm; i|_ -limill 85 oc|-m; u-ঞm].
O NOT liobѴ -m7 ]-voѴbm;|o]e|_eu.
bѴѴ|-mh-rruobl-|;ѴѼĿ0;Ѵo|_;|oro=|_;|-mh|o-ѴѴo=ou =;Ѵ ep-mviom.
O NOT CѴѴ =;Ѵ|-mk im7oouv ou _;m|_e ;m]im; ivummim] ou _o|.
O NOT Ѵb]_|ci]-ueevou vloke _;m CѴѴim]|_; =eѴ|-mk.
STEP 8: Add Gasoline to the Engine
1. &ve omѴ cѴe-mķ=uev_ķue]Ѵ-u mѴ;-7;7 =;Ѵ i|_ -limill 85 oc|-meu-ঞm].
2. O NOT liobѴ i|_=;Ѵ.
3. !elove|_; =;Ѵ c-p -m7 vѴoѴ -77 =;Ѵ|o |_e|-mk. O NOT oveuCѴѴ -ѴѴo -ppuoil-|eѴ Ѽ
imc_o= vp-ce =ou =;Ѵ ep-mviom.
4. Scueom|_; =;Ѵ c-p -m7 ipe -- -m vpbѴѴe7=;Ѵ.
CAUTION
DANAGER
DANGER
STEP 9: Add Hydraulic Oil
1. T_e Ѵo] vpѴbeum;;7v|o 0e om -Y-|ķѴeveѴvu=-ce 0;=oue -77im]|_; _7u-ѴbcobѴ.
2. !elove|_; obѴ c-p=uol|_; _7u-Ѵbc oiѴ|-mk.
3. A77 4.76 ]-ѴѴomv o= _7u-Ѵbc obѴ 10)A)32ķASE H Ŋ150ķSO 32 -ue -ѴѴ -ccep|-0Ѵe|pevo=
Yi7Ő-ѴѴ mi|v -ue|ev|;7 -m7 _-ve e1evv obѴ im|_e u-lő.
4. _;ck|_; _7u-Ѵbc oiѴѴeveѴ.
5. S|-u|;m]im; -m7 ve|_e com|uoѴ Ѵeveu|o e|;m7 -m7 ue|u-c|;7]e veveu-Ѵ ঞlev|o uelove -iu
=uol|_e Ѵbm;vĺ
6. )i|_|_; ;7]e ue|u-c|;7ķc_;ck _7u-Ѵbc obѴ ѴeveѴ-]-im-m7 CѴѴ i=m;cevv-u.
O NOT uelove |_; _7u-Ѵbc obѴ CѴѴ c-p _;m |_; ;m]im; ivummim] ou _o|ĺ Ho| obѴ c-m ev1-pe
c-vim] veveue 0umv. AѴ-v -ѴѴo |_; Ѵo] vpѴbeu|o cooѴ colpѴe|eѴ 0e=oue uelovim] |_; _7u-Ѵbc
obѴ c-p.
Hi]_ Yi7puevvue -m7 |elpeu-|uev-ue cu;-|;7 im|_; _7u-Ѵbc Ѵo] vpѴieuv. H7u-Ѵbc Yi7iѴѴ
ev1-pe|_uo]_ -pimŊvie _oѴe op;mim] -m7 c-m pmc|ue vhim-m7 c-ve veveue 0Ѵoo7 poivomim].
mvpec|_7u-Ѵbc vv|elue]Ѵ-uѴ =ou povvi0Ѵe Ѵ;-hv. Never check for leaks with your hand while
the system is pressurized. Seek medical aenঞon immediately if injured by escaping Yuid.
M-ke vue -ѴѴ Cমm]v -ue ঞ]_| -m7 vecue 0e=oue -ppѴim] puevvue. !eѴbeve vv|elpuevvue 0e=oue
veuvicim].
M-ke vue |_; _7u-Ѵbc _ovev7o mo||oc_-m _o| vu=-cevou cমm] -u;-vĺ
Hovevm;;7|o 0e poviঞome7eue|_; -ue cѴ;-u =uol|_; ;m]im; -m7 cমm] ;7]e. To-voi7veuiov
0o7bѴ imfu -Ѵ-v imvpec||_e _ovev0e=oue opeu-ঞm]|_; Ѵo] vpѴbeu.
WARNING
obѴ.

20
Assembly Instrucঞons
)A!NĹ A[eu|_; vѴo;7 m| iv
ঞ]_|;m;7ķ |_;m |um 0-ck 1ņ4 ciucѴe
|o l-ke vue |_; ঞue c-m uo|-|e
vloo|_Ѵ -m7 eѴѴ i|_o| -m
o00Ѵbm]. )i|_o| |umim] 0-ck 1ņ4
ciucѴe o= |_; vѴo;7 m| l- c-ve
ঞue c-m'|ouk moul-ѴѴ.
STEP 1: Wheel Assembly
1. A-c_|_; _;;Ѵ ŐŲƐƖő |o |_; obѴ |-mk ŐŲƒƐő -Ѵe vim] -Y-| -v_;u Ø24 ŐŲƓѶő -m7 ঞ]_|;m |_e
_;;Ѵ i|_|_; _; vѴoe7m| M241.5 ŐŲƓƖő. ock |_; _evѴoe7m|M241.5 ŐŲ49őimpѴ-ce
vim]|_; coeupimØ3.232 ŐŲƔƏő. mv|-ѴѴ|_e -Ѵe c-p ŐŲƐѶő om |_; ;m7 vim] u00eu_-lleu.
Assembly Instructions 35-Ton
STEP 2: Aach Tow Bar to the Wheel Assembly
1. A-c_|_; |o 0-u ŐŲ20ő|o |_e obѴ |-mk vim] _e0oѴ| M12100 ŐŲ79őķ Y-|-v_euØ12 ŐŲ65ő
-m7 Ѵock m|M12 ŐŲѵѵő.