Ducati MONSTER 695 User manual

How to use the manual
1 - How to use the manual
This manual has been prepared for Ducati Authorized Service Centers and workshop personnel
involved in the maintenance and repair of Ducati motorcycles. It gives fundamental information on how
to work in perfect harmony with the concepts of “good technique”and “safety on work sites”for
servicing or replacing of original spare parts both for chassis and engine concerning this motorcycle.
All operations described in this manual must be carried out by senior skilled technicians, who are
requested to strictly follow the Manufacturer’s instructions.
Some information has been intentionally omitted, as, at our advice, a specialized technician must have
this technical background. Additional information on how to install the different components is provided
in the spare parts catalogue.
Caution
This manual also describes pre-delivery checks.
Ducati Motor Holding S.p.A. declines all responsibility for any technical errors or omissions in this
manual and reserves the right to make changes without prior notice.
The information given in this manual was correct at the time of going to print.
Caution
Reproduction and disclosure of all or part of the contents of this manual are strictly forbidden without
prior written authorization of Ducati Motor Holding S.p.A. All rights on this manual are reserved for
Ducati Motor Holding S.p.A. Applications for authorization must be submitted in writing and must
specify the reasons for reproduction or disclosure.
Ducati Motor Holding S.p.A.
Manual layout
This manual is divided in sections (1), each identified by a letter.
Each section (1) includes several chapters (2), which are numbered consecutively.
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How to use the manual
Each chapter (2) may include several paragraphs (3).
The repair procedures described in this manual include the necessary disassembly and reassembly
instructions,
i.e. the full procedure is detailed starting with the motorcycle fully assembled until bringing it back to
the original condition.
Caution
Some of the sections of this manual are not present, being the relevant parts not installed on the
vehicle.
Caution
The manual structure has been designed to be applied to all the different models manufactured by
DUCATI MOTOR HOLDING.
To make reading easier, the sub-sections table of contents is kept unchanged for all models.
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Symbols - abbreviations - references
2 - Symbols - abbreviations - references
For easy and rational reading, this manual uses graphic symbols for highlighting situations in which maximum
care is required, practical advice or simple information. Please pay maximum attention to these symbols as
they are meant to avoid repeating technical concepts or safety rules throughout the text. These symbols must
be considered as “hints”to important information. Please refer to this page whenever in doubt as to their
meaning.
Left-hand and right-hand in the descriptions refer to motorcycle direction of travel.
Warning
Failure to follow the instructions given in text marked with this symbol can lead to serious personal injury or
death.
Caution
Failure to follow the instructions in text marked with this symbol can lead to serious damage to the motorcycle
and its components.
Note
This symbol indicates additional useful information for the current operation.
Text references
(X)
The bold reference indicates a part that is not illustrated in the figures next to the text, but can be found in the
exploded view at the beginning of each section.
(X)
The non-bold reference indicates a part that is illustrated in the figures next to the text.
Product specifications
Symbols inside the diagram show the type of threadlocker, sealant or lubricant to be used at the points
indicated. The table below shows the symbols together with the product specifications.
Symbol Specifications Recommended product
Engine oil (for specifications, see sect. C 2,
Fuels and lubricants). SHELL Advance Ultra 4
DOT 4 special hydraulic brake fluid. SHELL
Advance Brake DOT 4
SAE 80-90 gear oil or special products for
chains with O-rings. SHELL Advance Chain or Advance Teflon Chain
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Symbols - abbreviations - references
Anti-freeze (nitride, amine and phosphate
free) 30-40% water solution. SHELL Advance coolant or Glycoshell
GREASE A Multipurpose, medium fiber, lithium
grease. SHELL Alvania R3
GREASE B Molybdenum disulphide grease, high
mechanical stress and high temperature
resistant.
SHELL
Retinax HDX2
GREASE C Bearing/joint grease for parts subject to
prolonged mechanical stress. Temperature
range: -10 to 110° C.
SHELL
Retinax LX2
GREASE D Protective grease. Corrosion protectant,
waterproof. SHELL Retinax HD2
GREASE E PANKL grease PLB 05.
GREASE F OPTIMOL - PASTE WHITE T. Grease
LOCK 1 Low-strength threadlocker. Loctite 222
LOCK 2 Medium-strength threadlocker, compatible
with oil. Loctite 243
LOCK 3 High-strength sealant for threaded parts. Loctite 270
LOCK 4 Flange sealant. Resistant to high
mechanical stress, solvents and high
temperatures (up to 200°C). For pressures
up to 350 atm. Fills gaps up to 0.4 mm.
Loctite 510
LOCK 5 Permanent adhesive for smooth or
threaded cylindrical fasteners on
mechanical parts. High resistance to
mechanical stress and solvents.
Temperature range: -55 to 175°C.
Loctite 128455
LOCK 6 Pipe sealant for pipes and medium to large
fasteners. For water and gases (except
oxygen). Maximum filling capacity:
diameter gaps up to 0.40 mm.
Loctite 577
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Symbols - abbreviations - references
LOCK 7 Speed bonder for rubber and plastics.
Elastomer loaded ethylic base. Loctite 480
LOCK 8 High-strength retaining compound for
threaded parts, bearings, bushes, splines
and keys. Temperature range: -55 to 150 °
C.
Loctite 601
LOCK 9 Medium-strength threadlocker. Loctite 401
LOCK 10 Product for metal parts to seal and lock
freely sliding parallel or threaded
couplings. Resistant to high mechanical
stress and high temperature, solvent-proof
and chemical-proof.
Loctite 128443
LOCK 11 Instantaneous jelly sealant featuring
tensile / cut strength. Loctite 454 gel
DUCATI liquid gasket 942470014
Exhaust pipe paste. Self-curing sealant,
hardens when heated. For temperatures
over 1,000°C.
Fire gum holts
Spray used in treating electrical systems
to eliminate moisture and condensation.
Provides high resistance to corrosion.
Waterproof.
SHELL
Advance Contact Cleaner
Dry lubricant that polymerizes in the air Molycote D321R
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