Ducati SUPERBIKE 848 MY 2008 User manual

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SUPERBIKE 848 MY
2008 Home Main
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A - General
0A - General
0B - Information about the model
0C - Technical data
0D - Use and maintenance
0E - Fairings
0F - Controls - Devices
0G - Wheels - Suspension - Brakes
0H - Frame
0L - Fuel/Exhaust System
0M - Fuel injection - ignition system
0N - Engine
0P - Electrical system
0GENERAL SUMMARY
Section A
0A - General
1 - How to use this manual 3
Layout of the manual 4
2 - Symbols - Abbreviations - References 5
Product specifications 6
3 - Hazardous Products - Warnings 8
General safety rules 8
General maintenance indications 10
Section B
0B - Information about the model
1 - Identification data 3
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A - General
Identification data for the Superbike 848 3
Section C
0C - Technical data
1.1 - Technical specifications 3
General 3
Colours 4
Transmission 4
Timing system/valves 4
Crankshaft 5
Cylinder/Piston 5
Gearbox 6
Cooling system 6
Front wheel 6
Front suspension 6
Rear wheel 6
Rear suspension 7
Hydraulic brakes 7
Charging system/alternator 7
Injection - ignition system 8
Fuel system 8
Lights/instrument panel 8
1.2 - Dimensions 9
2 - Fuel, lubricants and other fluids 10
3 - Torque settings 11
Frame torque settings 11
Engine torque settings 16
4 - Service tools 19
Specific tools for the engine 19
Specific tools for the frame 25
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A - General
Section D
0D - Use and maintenance
1 - Preliminary checks 3
Running-in precautions 3
Pre-ride checks 4
2 - Starting - Engine warmup 5
Starting the engine 5
3 - Routine maintenance table 6
Programmed maintenance plan: operations to be carried out by the dealer 6
Programmed maintenance plan: operations to be carried out by the client 8
4 - Maintenance operations 9
Checking the engine oil level 9
Changing the engine oil and filter cartridge 10
Checking valve clearances 13
Adjusting the valve clearances 14
Checking the coolant level 15
Changing the coolant 16
Changing and cleaning the air filters 17
Changing the brake fluid 19
Draining the brake circuit 22
Filling the brake system with fluid 24
Changing the clutch fluid 27
Draining the clutch hydraulic circuit 28
Filling the clutch circuit 30
Adjusting the steering head bearings 32
Adjusting the chain tension 33
Checking brake pad wear and changing brake pads 35
Adjusting the throttle cable 39
Adjusting the clutch lever and front brake lever 41
Adjusting the position of the gearchange and rear brake pedals 42
Adjusting the front fork 43
Adjusting the rear shock absorber 44
5 - Diagnostic instruments 46
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A - General
Description of the Ducati Diagnostic System instrument 47
Tester power supply 49
DDS tester 52
Checking and adjusting timing belt tension 53
Resetting the throttle position sensor (TPS) 57
Adjusting the idle speed 61
Checking the engine oil pressure 66
Cylinder compression test 71
Fuel pressure test 74
Immobilizer override procedure 77
Guided diagnosis 81
Testing the battery charging system 84
Deactivating the service indication on the instrument panel 87
Icons table 90
Section E
0E - Fairings
1 - Headlight shell - rear-view mirrors 3
Removal of the rear-view mirrors 4
Refitting the rear-view mirrors 5
Removal of the air scoop covers 6
Refittingthe airscoop covers 8
Removal of the headlight shell 11
Refitting the headlight shell 13
2 - Fairing panels 16
Removal of the side fairings 17
Removal of the front shield 20
Refitting the front shield 20
Refitting the side fairings 21
3 - Seat seat cowling and side panels 24
Removal of the seats 25
Removal of the side panels and seat cowling 26
Refitting the side panels and seat cowling 30
Refitting the seats 34
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A - General
Refitting the pillion seat 35
4 - Front mudguard 36
Removal of the front mudguard 37
Refitting the front mudguard 38
Section F
0F - Controls - Devices
1 - Throttle twistgrip 3
Adjusting the throttle cable 4
Removal of the throttle twistgrip 4
Refitting the throttle twistgrip 5
2 - Hydraulic clutch control 7
Removal of the clutch master cylinder assembly 8
Refittingthe clutch master cylinder assembly 9
Removal of the clutch slave cylinder 10
Refitting the clutch slave cylinder 12
3 - Front brake control 15
Removal of the front brake master cylinder 16
Refitting the front brake master cylinder 17
4 - Rear brake control 18
Removal of the rear brake control 19
Disassembly of the rear brake control 20
Refitting the rear brake control 21
5 - Gearchange mechanism 22
Removal of the gearchange mechanism 23
Disassembly of the gearchange mechanism 24
Refitting the gearchange mechanism 25
Section G
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A - General
0G - Wheels - Suspension - Brakes
1 - Front wheel 3
Removal of the front wheel 4
Overhauling the front wheel 6
Refitting the front wheel 9
2 - Front fork 11
Removal of the front forks 12
Overhauling the front forks 13
Refitting the front forks 20
3 - Hydraulic front brake 22
Maintenance operations 23
Removal of the front brake system 24
Refittingthe brake discs 26
Overhauling the front brake components 27
Refitting the front brake system 28
4 - Rear wheel 31
Removal of the rear wheel 32
Overhauling the rear wheel 33
Refitting the rear wheel 34
5 - Rear swingarm 35
Removal of the rear wheel eccentric hub and rear wheel axle 36
Refitting the rear wheel eccentric hub and rear wheel axle 38
Removal of the swingarm 41
Inspecting the swingarm pivot shaft 43
Overhauling the rear swingarm 44
Refitting the swingarm 49
6 - Hydraulic rear brake 51
Removal of the rear brake caliper 52
Removal of the rear brake disc 53
Refitting the rear brake caliper 54
7 - Rear suspension 55
Rear suspension system 56
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A - General
Removal of the rear shock absorber 56
Overhauling the rear shock absorber 57
Removal of the rear suspension rocker arm 58
Overhauling the rear suspension rocker arm 59
Disassembly of the shock absorber tie-rod 60
Refitting the rear suspension 60
8 - Final drive 63
Inspecting the final drive 64
Removal of the front sprocket 65
Refitting the front sprocket 67
Renewal of the rear sprocket 69
Refitting the rear sprocket 70
Washing the chain 71
Lubricating the chain 71
Section H
0H - Frame
1 - Handlebars 3
Removal of the handlebars 4
Refitting the handlebars 6
2 - Steering 7
Adjusting the steering head bearings 8
Steering angle adjustment 9
Removal of the steering head components 10
Refitting the steering head components 12
4 - Footrest brackets 15
Removal of the front footrests 16
Refitting the front footrests 17
Removal of the rear footrests 18
Refitting the rear footrests 19
5 - Sidestands 21
Removal of the sidestand 22
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A - General
Refitting the sidestand 24
6 - Frame inspection 25
Disassembly of structural components and the frame 26
Checking the frame 30
Reassembly of structuralcomponents and the frame 32
7 - Number plate holder 34
Removal of the number plate holder 35
Refitting the number plate holder 36
Section L
0L - Fuel/Exhaust System
2 - Fuel tank 3
Removal of the fuel tank 4
Removal of the fuel filler cap assembly 6
Refitting the fuel filler cap assembly 7
Renewal of the fuel tank flange 8
Refitting the fuel tank flange 9
Refitting the fuel tank 10
6 - Airbox Throttle Body 15
Refitting the airbox and throttle body 16
Refitting the airbox and throttle body 25
7 - Air intake 31
Removal of the air filters 32
Refitting the air filters 33
8 - Exhaust system 34
Removal of the exhaust system 35
Refitting the exhaust system 40
Section M
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A - General
0M - Fuel injection - ignition system
2 - Fuel injection-ignition system 3
3 - System components 4
Electronic Control Unit (ECU) 4
Removal of the battery support 6
Refitting the battery support 9
Fuel injectors 13
Stepper motor 14
Air pressure sensor 15
Coolant temperature sensor 16
Air temperature sensor 17
Ignition coils 18
Throttle Position Sensor (TPS) 21
Rpm/timing sensor 22
Injection relay 23
CAN Line 24
Section N
0N - Engine
1 - Removal refitting of the engine assembly 5
Removal of the engine 6
Refitting the engine 9
2.1 - Lubrication system: oil pump 10
Removal of the oil pump 11
Disassembly of the oil pump 12
Reassembly of the oil pump 13
Refitting the oil pump 14
2.2 - Lubrication system: oil cooler 15
Removal of the lubrication system 16
Oil cooler inspection 18
Refitting the lubrication system 18
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