Duerkopp Adler 467 User manual

Contents Page:
Part 2: Installation Instructions Cl. 467
1. Scope of Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2. General Information and Transport Safeguards . . . . . . . . . . . 3
3. Assembling the Stand
3.1 Assembling the Stand Parts . . . . . . . . . . . . . . . . . . . . . . . . 5
3.2 Completing the Table Top and Mounting on the Stand . . . . . . . . . . 5
3.3 Setting the Work Height . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4. Mounting and Connecting the Sewing Drive . . . . . . . . . . . . . 7
4.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.2 Mounting the Sewing Drive under the Table Top . . . . . . . . . . . . . 7
4.3 Connecting the Sewing Drive . . . . . . . . . . . . . . . . . . . . . . . 9
4.4 Checking the Nominal Voltage . . . . . . . . . . . . . . . . . . . . . . . 9
5. Mounting the Machine Head . . . . . . . . . . . . . . . . . . . . . . . 11
5.1 Inserting the Machine Head . . . . . . . . . . . . . . . . . . . . . . . . 11
5.2 Placing and Tensioning the V-belt . . . . . . . . . . . . . . . . . . . . . 11
5.3 Attaching the Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.4 Potential Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.5 Fastening the Knee Lever . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.6 Attaching the Control Panel . . . . . . . . . . . . . . . . . . . . . . . . 15
6. Attaching, Connecting and Setting the Synchronizor . . . . . . . . 16
6.1 Attaching the Synchronizor . . . . . . . . . . . . . . . . . . . . . . . . 16
6.2 Connecting the Synchronizor . . . . . . . . . . . . . . . . . . . . . . . 16
6.3 Checking the Direction of Turn . . . . . . . . . . . . . . . . . . . . . . 17
6.4 Checking the Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6.5 Setting the Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7. Pneumatic Connection . . . . . . . . . . . . . . . . . . . . . . . . . . 23
7. Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7.1 Filling the Oil Reservoirs . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7.2 Oiling the Wicks and Felt Pads . . . . . . . . . . . . . . . . . . . . . . 26
8. Sewing Trial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

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1. Scope of Delivery
The scope of delivery is dependent on your order.
Please check if all required parts are present before installation.
This description applies for a sewing machine whose individual components are all
supplied by DÜRKOPP-ADLER.
Standard equipment (with or without thread trimmer depending on subclass):
–1Machine head
–2Drawer
–3Knee lever
–4Stand
–5Yarn stand
–6Synchronizor (dependent on drive package)
–7Belt guard
–8Control panel (dependent on drive package)
–9Main switch
–10 Sewing drive
–11 Pedal rod
–12 Pedal
–Belt pulley and V-belt
–Small parts in the accessories pack
2. General information and Transport Safeguards
ATTENTION !
The special sewing machine may only be installed by
trained, skilled personnel.
Different drive packages are available for the 467 (see also
Chapter 4.1).
All illustrations shown in these installation instructions refer
to a special sewing machine with following sewing drive:
Efka DC1600/DA820V.
Please note that your special sewing machine may deviate
from the illustrations because of the differing equipment
variants!
Transport safeguards
If you have bought a fitted special sewing machine, the following
transport safeguards are to be removed:
–Securing bands and wooden slats on machine head, table and stand
–Securing block and bands on the sewing drive
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3. Assembling the Stand
3.1 Assembling the Stand Parts
–Assemble the individual parts of the stand as shown in the illustration.
–Turn the adjusting screw 15 for a secure positioning of the stand.
The stand must rest with all four feet on the floor!
3.2 Completing the Table Top and Mounting on the Stand
–Hammer the machine head support 1 into the drilled hole in the table top.
–Insert the plug 2 into the drilled hole for the cable passage through the table top.
–Press the rubber rests 3 and 4 for the machine head into the recesses of the table
top.
–Screw on the drawer 6 with its mountings at the left under the table top.
–Screw on the main switch 12 at the right under the table top.
–Screw on the cable duct 10 behind the main switch 12 under the table top.
–Screw on the mounting 9 for the tension relief of the connection leads behind
cable duct 10 under the table top.
–Lay mains cable from main switch 12 through cable duct 10 and mounting 9.
–Lay the connection cable of the sewing drive from main switch 12 through cable
duct 10.
–Screw bar 8 on under the table top. The bar serves to reinforce the table top and
for mounting the optional equipment RAP 13-4.
The bar 8 is mounted with the aid of the three threaded inserts in the table top.
–Fasten the oil collector 13 under the table cutout with wood screws.
–Fasten the table top 5 on the stand with wood screws (B8 x 35).
The alignment on the stand can be seen in the dimensions in the sketch.
–Insert the yarn stand 11 into the drilled hole of the table top and fasten with nuts
and washers.
Mount and align the thread spool holder and take-off arm.
The thread spool holder and take-off arm must lie vertically above each other.
3.3 Setting the Work Height
The work height is adjustable between 750 and 900 mm (measured to the upper edge
of the table top).
–Loosen the screws 14 on both legs of the stand.
–Set the table top horizontally to the desired work height.
In order to avoid tilting, pull out or push in the table top uniformly on both sides.
The scales 7 on the outer sides of the legs serve as setting aids.
–Tighten both screws 14.
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4. Mounting and Connecting the Sewing Drive
4.1 General Information
Drive packages
Complete drive packages are available for the 467.
The sewing drives available for each subclass are to be found in the following table.
Subclass Sewing drive Control panel
467-183080 FIR 1147-F.752.3 -
467-183081 Efka VD552/4P720V V720
Efka DC1600/DA820V V720
The drive packages contain the following parts:
–Sewing drive
–Main switch with connection leads
–Control panel
–Pedal rod
–Belt pulley
–V-belt
–Connection plan
–Fastening and connection material.
Electro-connection packages
The electro-connection packages contain all parts required to electrically connect the
machine head with the sewing drive:
–Connection leads
–Grounding kit
–Wiring diagram.
4.2 Mounting the Sewing Drive under the Table Top
–Fasten the sewing drive 5 (in the illustration type Efka) with its base 2 on the
underside of the table.
For this, screw the three hex-head screws 4 (M8x35) with washers 3 into the
threaded inserts 1 in the table.
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Connection jacks EFKA VD552/4P720V:
Connection jacks EFKA DC1600/DA820V:
1 2 3
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1 2 3
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4.3 Connecting the Sewing Drive
ATTENTION !
All work on the electrical equipment of the special sewing
machine may only be conducted by electricians or
appropriately trained persons.
The mains plug must be pulled!
It is essential to follow the operating instructions of
the manufacturer enclosed with the sewing drive!
With all sewing drives (FIR and EFKA):
–Connect the electrical connection lead from the main switch on the sewing drive.
Sewing drive EFKA VD552/4P720V:
–Connect the set value initiator (pedal) and coupling/brake (see Illus. pg.12)
Sewing drive EFKA DC1600/DA820V:
–Connect the commutation initiator and set value initiator (pedal) (see Illus. pg.12).
Connection jack EFKA VD552/4P720V EFKA DC1600/DA820V:
1Synchronizor Commutation initiator for DC motor
2Set value initiator (pedal) Set value initiator (pedal)
3Coupling / brake Sewing machine head
4Sewing machine head Synchronizor
5Control panel Control panel
Not identified connection jacks are not active with this machine class!
4.4 Checking the Nominal Voltage
ATTENTION !
The nominal voltage given on the identification plate and
the mains voltage must be in agreement.
An adaption to the local mains voltage occurs via the connection terminals on the
transformer of the sewing drive.
–Check the arrangement of the connections on the transformer of the sewing drive.
–If necessary, alter the connections according to the existing mains voltage (see
Wiring Diagram).
The direct current sewing drive used is operated with a "single-phase alternating
current". In order that there be no overloading of individual phases with the connection
of multiple sewing machines on a 3-phase supply, the following is to be observed:
The connections of the individual sewing machines must be spread equally over the
phases of the 3-phase supply (Wiring see Wiring Diagram).
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