Duke FBB-10-230 User manual

Installation & Operation Manual
CE Version
BURGER KING
FLEXIBLE BATCH
BROILER
Please read this manual completely before attempting
to install, operate or service this equipment
This manual is Copyright © 2013 Duke Manufacturing Co. All rights reserved.
Reproduction without written permission is prohibited. Duke is a registered
trademark of the Duke Manufacturing Co.
Duke Manufacturing Co.
2305 N. Broadway
St. Louis, MO 63102
Phone: [phone]
Toll Free: 1-800-735-3853
Fax: [phone]
www.dukemfg.com
P/N 175820R

Installation & Operation Manual for Flexible Batch Broiler - CE Units
2
TABLE OF CONTENTS
I. General Information .....................................................................................................4
 A.BatchBroilerSpecications ...................................................................................4
A-1. Model Number Key ......................................................................................4
  A-2.BroilerDimensions......................................................................................5
II. Installation Instructions..............................................................................................6
 A.QualiedPersonnel................................................................................................6
 B.DeliveryandInspection..........................................................................................6
 C.BroilerAssembly ....................................................................................................8
 D.AdjustmentsatInstallation .....................................................................................9
  RaiseorLowerBroiler........................................................................................9
 E.LocationoftheBroiler ..........................................................................................10
 F.GasPiping ............................................................................................................10
 G.ElectricalConnections .........................................................................................10
 H.Ventilation ............................................................................................................10
  VentingtoaCanopyExhaustHood ..................................................................10
  MaintenanceofVentilationSystem ...................................................................10
III. Operation Instructions............................................................................................. 11
 A.BroilerControls .................................................................................................... 11
 B.CookingProduct .................................................................................................. 11
  B-1.0LightingtheBroiler................................................................................... 11
B-2.0 Cook Product ...........................................................................................12
B-3.0 Cook Cycle Complete ..............................................................................13
  B-4.0FineCookingAdjustment.........................................................................13
  B-5.0CancelaCookCycle ...............................................................................13
  B-6.0CheckingtheBroilerTemperature ...........................................................13
  B-7.0CheckingtheSetPointTemperature .......................................................13
  B-8.0ShutdowntheBroiler ...............................................................................13
 C.Cleaning...............................................................................................................13
  C-1.Four(4)HourCleaning..............................................................................15
  C-2.DailyCleaning ...........................................................................................16
  C-3.WeeklyCleaning........................................................................................18
  C-4.MonthlyCleaning......................................................................................21
 D.Troubleshooting ...................................................................................................22
IV. Service and Repair ...................................................................................................25
V. Replacement Parts List.............................................................................................26
VI. Wiring Schematic.....................................................................................................28

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Installation & Operation Manual for Flexible Batch Broiler - CE Units
IMPORTANT WARNING AND SAFETY INFORMATION
POST IN A PROMINENT LOCATION instructions to be followed in the
event the user smells gas. This information shall be obtained by
consulting the local gas supplier.
FOR YOUR SAFETY:
Do not store or use gasoline or other ammable vapors or liquids
in the vicinity of this or any other appliance.
: Improper installation, adjustment, alteration, service or
maintenance can cause property damage, injury or death. Read the
installation, operating and maintenance instructions thoroughly before
installing or servicing this equipment.
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE.

Installation & Operation Manual for Flexible Batch Broiler - CE Units
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I. GENERAL INFORMATION
A. Batch Broiler Specications
I2H/I2E(G20) I2L(G25) I3B/
P(G30) I3P(G31)
GROSSHEAT
INPUT 26,3 KW 29,1 KW 31,3 KW 26,3 KW 26,5 KW 28,2 KW 25,2 KW 25,2 KW 26,4 KW 26,5 KW 26,6 KW
GASPIPE
CONNECTION
12,7mm
BSPT
12,7mm
BSPT
12,7mm
BSPT
12,7mm
BSPT
12,7mm
BSPT
12,7mm
BSPT
12,7mm
BSPT
12,7mm
BSPT
12,7mm
BSPT
12,7mm
BSPT
12,7mm
BSPT
I2H/I2E(G20) I2L(G25) I3B/
P(G30) I3P(G31)
Supply
Pressure 20 mbar 20 mbar 20 mbar 25 mbar 25 mbar 25 mbar 30/50 mbar
37/50
mbar
37/50
mbar
37/50
mbar
37/50
mbar
IRBurner
Pressure
9,34
mbar
9,34
mbar
9,34
mbar
12,95
mbar
12,95
mbar
12,95
mbar
19,93
mbar
19,93
mbar
19,93
mbar
19,93
mbar
19,93
mbar
LowerBurner
Pressure
9,34
mbar
9,34
mbar
9,34
mbar
12,95
mbar
9,34
mbar
9,34
mbar
19,93
mbar
19,93
mbar
19,93
mbar
19,93
mbar
19,93
mbar
I2H/I2E(G20) I2L(G25) I3B/
P(G30) I3P(G31)
ORIFICE–
FrontIRBurner 2,35 2,35 2,35 2,35 2,35 2,35 1,40 1,55 1,55 1,55 1,55
ORIFICE–
RearIRBurner 2,50 2,50 2,50 2,50 2,50 2,50 1,51 1,61 1,61 1,61 1,61
ORIFICE–
LowerBurner 3,05 3,25 3,45 3,05 3,25 3,45 1,70 1,85 1,90 1,95 2,00
SHIPPING
WEIGHT 204Kg(450lbs)
SHIPPING
DIMENSIONS 121,9cmx99,1cmx172,7cm(48”x39”x68”)
ELECTRICAL
RATING 230V~ 50Hz 1,1A 250W
A-1. Model Number Key
XidentiesGasConguration Y=OwithoutCatalyst Y=CwithCatalyst
DESCRIPTION MODEL DESCRIPTION MODEL
X= 1 I3P(G31)gasw/oCatalyst FBB-10-230 I3P(G31)gaswithCatalyst FBB-1C-230
X = 2 I2H/I2E(G20)gasw/oCatalyst FBB-20-230 I2H/I2E(G20)gaswithCatalyst FBB-2C-230
X= 3 I3B/P(G30)gasw/oCatalyst FBB-30-230 I3B/P(G30)gaswithCatalyst FBB-3C-230
X= 5 I2L(G25)gasw/oCatalyst FBB-50-230 I2L(G25)gaswithCatalyst FBB-5C-230

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Installation & Operation Manual for Flexible Batch Broiler - CE Units
21,6
8 1/2"
88,4
34 3/4"
100,3
39 1/2"
128
50 3/8"
111,9
44"
52,9
20 3/4"
161,7
63 5/8"
136,1
53 5/8"
GAS CONNECTION
3/4" BSPT FEMALE
115,8
45 5/8"
141,4
55 5/8"
HIGH POSITION
LOW POSITION
A-2. Broiler Dimensions
Note: Dimensionshownincentimeters,bracketed[]areininches

Installation & Operation Manual for Flexible Batch Broiler - CE Units
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A. QUALIFIED PERSONNEL
These installation instructions are for the use of
qualied installation and service personnel only.
Installationorservicebyotherthanqualiedpersonnel
mayresultindamagetothebroilerand/orinjurytothe
operator.
Qualiedinstallationpersonnelarethoseindividuals,
rms,companiesorcorporationswhicheitherinperson
orthroughanagentisengagedinandresponsiblefor:
• Compliance with the installation in force
in the country in which the appliance is to
beinstalled.
• This appliance shall be installed with sufcient
ventilationtopreventtheoccurrenceofunacceptable
concentrationsofsubstancesharmfultohealthin
theroominwhichtheapplianceisinstalled.
• Caution - the appliance is mounted on 4
wheels.Caremustbetakennottohitkitchenwalls
orsimilarhardobjectswhilemovingorinstalling
theappliance.
• Parts protected by the manufacturer, agent, or
assigneeshallnotbeadjustedbytheinstaller.
• Thisapplianceisnotintendedforuseby
persons(includingchildren)withreduced
physical,sensoryormentalcapabilities,orlack
ofexperienceandknowledge,unlesstheyhave
beengivensupervisionorinstructionconcerning
useoftheappliancebyapersonresponsiblefor
theirsafety.
B. DELIVERY AND INSPECTION
DukeManufacturingCo.doeseverythingwithinitspower
toinsure youreceivedyour broileringood condition.
Theyarestrappeddownonheavywoodenskidsand
packedtopreventshippingdamage.Theyhaveallbeen
carefully inspected before they were packaged and
consignedtothecarrier.
Upon delivery of your Duke broiler:
• Lookovertheshippingcontainer,carefullynoting
anyexteriordamageonthedeliveryreceipt,which
mustalsobesignedbythedriver/deliveryperson.
• Unpack and check for any damage, which
wasnotevidentontheoutsideoftheshipping
container.
Caution: The Broiler is very heavy!
Use adequate help for lifting.
II. INSTALLATION INSTRUCTIONS

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Installation & Operation Manual for Flexible Batch Broiler - CE Units
1. Using a utility knife, cut away plastic wrap (not
shown).
2. Removethetopcardboardandinnercap.
3. RemoveTrainingMaterialbox.
4. Removecardboardfromthecorners(4places).
5. Removecardboardontheends(2places).
6. Remove banding straps (cut with utility knife or
scissors:5places).
7. Removeboxofattachablepartsandaccessories
fromthefront.
8. Safelyliftoneendofbroilerandtapblocktowards
centerandthensidewaystoremove.
 Repeatforremainingblocks.Thisallowscasters
to touch the pallet.
9. Removethebroilerfromtheshippingpalletusing
3peopletoguideanddistributeitsweight(approx
335lbs)accordingly.Whilecarefullysupportingthe
broiler,rollitforwarduntilthefrontcastersareclear
ofthepallet.Liftthebroiler6-8inchesaboveand
awayfromthepallet,andgentlyplaceonoorto
avoiddamagetocasters.
10. Removeprotectivebluetapefrombroilerpanels,
doublecheckingthatnotaperemains.
• Checkforconcealeddamage.Thecarriermustbe
notiedwithinfteen(15)daysofthedeliveryof
thebroilerandthecarton,skidandallpackaging
materialsmustberetainedforinspection.
• DukeManufacturingCo.cannotassume liability
forlossordamagesufferedintransit.Thecarrier
assumesfullresponsibilityfordeliveryingoodorder
whentheshipmentwasaccepted.However,we
arepreparedtoassistyouwithlingyourclaim.
2
3
5
4
6
7
4
4
5
8

Installation & Operation Manual for Flexible Batch Broiler - CE Units
8
C. BROILER ASSEMBLY
Beforeassemblingandinstallingthebroiler,pleasecheck
tomakesurethatallnecessarypartsarepresent.
ITEM # PART NAME PART #
1PRODUCTPANSHELF 175353
2DISCHARGECHUTE 175340
3DISCHARGEHOOD 175362
4DISCHARGEPANHOLDER 175358
5DISCHARGEGREASEPAN 175357
6“V”GREASEPAN 175325
7MAINGREASEPAN 175329
8LOADER 175444
9LOADERTRAY 175430
10 LOADERBRACKET 175438
11 DOOR 175429
12 LOADERRAMP 175741
13 IMPEDANCEPAN 175226
14 CATALYST(OPTIONAL) 175480
15 CATALYSTGUARD(OPTIONAL) 175482
16 SANITATIONPAIL 175842
Loader Install Tool
(Included with Broiler Tools Kit)
12
13 15
11
10
9
8
7
6
5
4
3
2
1
16
Setup: Installallitemsasshownbelow.
Note: Install loader bracket with (4) ¼-20 nuts.
Use supplied extension tool to remove and
reinstall nuts.
(Nuts are shipped installed on
loader mounting studs.)
OPTIONAL SERVICE PARTS & ACCESSORIES
PARTSKIT–I2H/I2E(G20)&I2L(G25)(w/
Controller&CookChain) 176351 PARTSKIT-
(Burner,Arrestor,Loader,&Burner
Shield)
176353
PARTSKIT–I3B/P(G30)&I3P(G31) (w/
Controller&CookChain) 176352 KIT–CEGASHOSECONNECTOR 175831
PARTSKIT-(Burner&FlameArrestor) 176354 KIT–CEGASHOSECONNECTOR-UK 175827

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Installation & Operation Manual for Flexible Batch Broiler - CE Units
Thebroilerheightcanbeadjustedviatwoscrewson
eachleg.
Caution: The Broiler is very heavy!
Use adequate help for lifting.
1. Liftoneendofthebroilerontoawide,sturdystand
(notsupplied).
2. Remove (2) screws per leg and raise/lower to
threadedholes.Reinstallscrews.
3. Removestandandsafelyraise/lowerbroiler.
4. Placeplasticholeplugs(suppliedattachtostand)
inanyunusedholes.
D. ADJUSTMENTS AT INSTALLATION
Eachbroilersectionandallitscomponentpartshave
beentestedthoroughlyandinspectedbeforeyourbroiler
wasshippedfromthefactory.However,itissometimes
necessarytofurthertestoradjustthebroileronceithas
beeninstalled.Suchadjustmentsaretheresponsibility
oftheDealerorInstaller.Thesetypesofadjustments
arenotconsidereddefects,ratheranormalandroutine
partoftheproperinstallationoftheequipment.
Theseadjustmentsincludebutarenotlimitedto:
•Adjustmentstothegaspressureregulator
•Broilerheightadjustment(ifrequired)
No installation should be considered complete
withoutproperinspectionand,ifnecessary,any
adjustments by qualified service or installation
personnel.
It is also important not to obstruct the natural ow
ofcombustionand ventilationair ifthe broileris to
operateproperly.Thisbroilershouldnotbeinstalledon
acurbbaseorsealedtothewall.Eitherconditioncan
restricttheowofairtothecombustioncompartment
orpreventproperventilationoftheunit.Beforemaking
anyconnectionstothebroiler,checktheratingsplate
tobesurethebroilerspecicationsconcurwiththe
typeofgasandvoltagetobesuppliedtothebroiler.
Theratingplateislocatedonthebackofthecontrol
compartmentcoverpanelontherightendoftheunit.
Theplatebearingthebroiler’smodelnumberandserial
numberisattachedtothebacksideoftheunit.
Raise or Lower Broiler
Support broiler here
Screw
Screw
Slide Leg.
Reinstall screws.
Plastic Hole Plug

Installation & Operation Manual for Flexible Batch Broiler - CE Units
10
E. LOCATION OF THE BROILER
Properplacementofthebroilerwillgiveyouthebest
resultslong-termuserconvenience.Weurgeyouto
giveadequatethoughtintheplacementofyourbroiler
priortoitsarrival.
• Thebroilershouldbeplacedinanareathatisfree
fromdraftsandaccessibleforproperoperationand
servicing.
• Theareaaroundthebroilermustbekeptclearof
combustiblematerialsasspecicbelow:
COMBUSTIBLE SURFACE SPACING
DischargeEnd(leftside) 305 mm
AccessPanelEnd(rightside) 76 mm
Rear 102 mm
Floor/Table 0 mm
F. GAS PIPING
The standard broiler consumes gas at a total of
100,000 BTU/hr, 29.4 KW.Theoverallpipingplan
of the kitchen must support the supply rating to
supportappliancetoachievetheperformancerating.
Generally, piping should be sized to provide a gas
supplysufcienttomeetthemaximumdemandofall
gasappliancesonalinewithoutunduelossofpressure
totheequipment.ThetotalBTUrequirementsofall
equipmentbeingservedandthepipinglengthfromthe
meteraremajorconsiderationsintheproperdesignof
thegassupplysystem.
NOTE: A xed restraint of the proper length
must be incorporated to secure the broiler to
a non-movable surface to eliminate strain on
the gas connector.
G. ELECTRICAL CONNECTIONS
Yourbroilermustbesuppliedfroma230Volt50Hz,
groundedcircuitwithasupplycordforeachcountry’s
requirements.Awiringdiagramisattachedtothebroiler
controlcompartmentandwiththismanual.
The Main Supply safety / earth ground wire must
be longer than main conductors at the unit's
interconnectionstopreventstressunderpull.
Ifthesupplycordisdamaged,itmustbereplacedby
themanufacture,it'sserviceagentorsimilarlyqualied
personsinordertoavoidahazard.
EXTERNAL EQUIPOTENTIAL
Terminal provides a connection for bonding to
equipmentenclosure.
: This appliance employs an
earthed, safety ground electrical supply system.
DO NOT cut or modify the earthing provisions of
this appliance.
H. VENTILATION
This appliance shall be installed with sufficient
ventilationtopreventtheoccurrenceofunacceptable
concentrationsofsubstancesharmfultohealthinthe
roominwhichtheapplianceisinstalled.
Venting to a Canopy Exhaust Hood
A mechanically driven exhaust hood must have a
minimumcapacityof1700m3/hr(1000cfm)witha
minimum100cmby130cm(39.4inby51.2in)opening
to adequately vent this appliance.  The specied
capacityandopeningisrequiredinadedicatedhood
for this appliance or in addition to other appliance
ventedthroughacommoncanopyexhausthood.
Maintenance of Ventilation System
The ventilation system must be maintained and
annuallyinspectedbyQualiedPersonnelconcurrent
aspartoforinadditiontogovernmentalrequirements.
This inspection/maintenance should consist of, but
notbelimitedto:
• Inspectionforblockagesorbuildupwhichmight
interferewiththeventingofthebroiler.
• Repairofsuchblockages.
• Inspectionoftheventingcanopy,itsdrivemotors
andbells,etc.
: Do not place any objects such as
sheet pans, food containers or aluminum foil on
the top of the broiler. This will obstruct the venting
of cooking vapors and airow through the unit—
resulting in poor cooking performance.

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Installation & Operation Manual for Flexible Batch Broiler - CE Units
Theinformationinthissectionisintendedfortheuse
ofqualiedoperatingpersonnel.QualiedOperating
Personnel are those individuals who have carefully
read the information contained in this manual, are
familiarwiththefunctionofthebroilerand/orhavehad
experiencewithoperating theequipmentdescribed.
Werecommendfollowingtheseinstructionstoinsure
optimumperformance,longlifeandtrouble-freeservice
fromyourbroiler.
The controller is pre-programmed at the factory for
knownrecipesatthetimeofmanufacture.Theproduct
keysmustbeprogrammedwithanapprovedrecipeand
thebroilerproperlycalibratedpriortouse.
A. Broiler Controls
1. Power Switch –TurnsthebroilerONorOFF.The
broilerisself-lighting.
2. Product Selection Keys – Selects the product
recipetorun.Alsofunctionsasnumberkeys1-8
inprogrammingmode.
3. Arrow Keys
Up-Arrow: Displays the current broiler
temperaturewhenpressedinrunmode.Scrolls
backwardthroughparameterswhenpressedin
programmode.
Down-Arrow:  Displays the broiler set-point
temperaturewhenpressedinrunmode.Scrolls
backward through parameters when pressed in
programmode.
Left-Right Arrows:Movesbetweencharacters
orparametersinprogrammode.Alsousedas
numerals0and9keys.
4. Display
5. Enter Key–Pressandholdfor5secondsto
enterprogrammode.Alsousedtomovethough
andenterparametersinprogrammingmode.
6. Cook Light – Thislightislitduringpreheatand
theentirecook.Theoperatorshouldnotloadthe
broilerwhilethelightislit.
DO NOT
LOAD
IF LIGHT ON
1
2
3
4
6
5
B. Cooking Product
B-1.0 Lighting the Broiler
• Start Ventilation System.
• TurnON/OFFswitchtotheON(1)position.
• ThecontrolwilldisplayPrEduringthepre-heat
cycle.
• TheLED'snexttoallproductkeyswithnon-zero
cooktimeswillbered.
• ThecontrolwilldisplayrdYatthecompletionof
thepre-heatcycleandtheLED’snexttoallproduct
keyswithnon-zerocooktimeswillbegreen.
• (Toshutdownthebroiler,seesectionB-8.0)
III. OPERATION INSTRUCTIONS

Installation & Operation Manual for Flexible Batch Broiler - CE Units
12
B-2.0 Cook Product
DO NOT
LOAD
IF LIGHT ON
Broiler displays rdY and
Cook light is not on.
Place holding pan at discharge. Place product in front
and back rows.
Load product.
Push forward as shown.
Rotate handle down to lift
inside bar over product.
Pull out loader with
handle rotated.
Press appropriate product key.
You will have 15 seconds to
pressanotherproductkeyifa
wrongselectionismade.
The display will alternately
display the time remaining
andthefour-characterproduct
identier.
TheLEDnexttotheselected
productkeywillashred.
DO NOT
LOAD
IF LIGHT ON
The cook light will be lit.

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Installation & Operation Manual for Flexible Batch Broiler - CE Units
B-3.0 Cook Cycle Complete
Thechainwillrotateanddischargetheproduct.
Do not load product into broiler until the cook light
has gone off and rdY is displayed on the control!
To prevent thawing of product, it is recommended
not to place product onto the loader no more than 5
minutes prior to loading.
B-4.0 Fine Cooking Adjustment
Usethisfunctiontoaddorsubtractupto30seconds
fromaproductcookcyclerecipe.Thisshouldbeused
intheevent product cooking needs to be optimized
outsideoftheprogrammingenvironment.Thisfunction
worksasfollows:
Press and hold the ▲and▼keysfor3seconds.
ThecontrolwilldisplayAdJ.
AllproductLED’sforproductswithaprogrammedtime
willlightred.
Selectaproductkeytoadjust.
TheselectedproductLEDwillremainredandallother
productLED’swillgoblank.
Thecontrolwillflash AdJfollowedbytheproduct
identifier.
The ▲and▼keys are used to set the ne cooking
adjustment.
Therstpressofthe ▲or▼keybringsuptheadjustment
screen.Thecontrolwilldisplaythetotalproductcook
timeincludingthepreviousnecookingadjustment.
Subsequentpressesofa ▲or▼keyaddsorsubtracts
1secondfromthecooktime.
Thecooktimecanbeincreasedordecreasedbyup
to30secondswiththisfunction.
To exit this function and save the setting, press the
ENTERkey.
B-5.0 Cancel a Cook Cycle
Pressingandholdingaproductkeyfor3secondswill
cancelacookcycleanddischargetheproduct.
B-6.0 Checking the Broiler Temperature
Pressing the ▲ key at any time (other than in
programming mode) will display the actual cavity
temperature.
B-7.0 Checking the Set Point Temperature
Pressing the ▼ key at any time (other than in
programming mode) will display the set-point cavity
temperature.
B-8.0 Shutdown the Broiler
Turn ON/OFF switch to the OFF (O) position.
C. Cleaning
The exterior stainless steel on your broiler can be
keptcleanwithagoodnon-abrasivestainlesssteel
cleaner,manyofwhichareonthemarket.Moistena
clothandwipedownthebroilerwhileitisCOLD.Wiping
downabroilerwhileitishotwillcausestreakingand
otherwiseunsatisfactoryresults.Oncethebroileris
cleanitcanbewipeddownwithlightoil.
Tohelpmakeyouruseofthisbroilertrouble-freeandto
maintainthewarranty,thefollowingrecommendations
mustbefollowed:
A. Donotexposethebroilertoprolongedcontact
with detergents, cleansers, bleaches, etc.
Shield the IR burners and flame sensing
rodsfromallcleaningfluids.DonotsprayIR
burnerswithanyforeignmaterials.Chemical
cleaners, degreasers, bleaches and soap
solutionsmustneverbeallowedtocomeinto
contactwiththeIRburnermetalhousingsor
ceramicburnertilesastheymaydamagethese
surfacesand/orcausebroilermalfunctionand
willvoidthewarranty.Topreventdamageto
theceramicburnertiles,neverallowphysical
contactwithcleaningtoolsorotherobjectsthat
mayscratchormarthetilesurfacesorcause
blockageofthegasportsinthetilefaces.Do
notsprayflamesensingrodswithanyforeign
materials. Chemical cleaners, degreasers
andsoapsolutionsmustneverbeallowedto
comeintocontactwiththeflamesensingrods
astheymaydamagethesesurfacesorcause
broilermalfunctionandwillvoidthewarranty.
Ifrequired,cleantheflamesensingrodsonly
afterallowingtocoolofftoroomtemperature,
and using a light wiping action with a
pre-saturated alcohol pad to remove any
carbonbuildup.
B. Neverleavethechemicalcompounds,particularly

Installation & Operation Manual for Flexible Batch Broiler - CE Units
14
thosecontainingchlorine,on broilerparts over
night.Chlorinewillcausepittingandcorrosion.
C. Neverusechemicalsinastrongerconcentration
thanrecommendedbythemanufacturer.
D. Usecleanwaterandasoftclothtowipecleaning
residuefromsurfaces.
E. Neveruseordinarysteelwoolorscouringpadson
thesurfaces:usenon-abrasivebroilerde-greasers
&softcloths
Carefully following these recommendations
will help this broiler to give satisfactory
services to extend its life.
CLEANING SCHEDULE RECOMMENDATION BROILER
COOL
DISCONNECT
POWER
4 Hour Cleaning by the User (Sanitize in place)
SANITIZELOADER&TRAY(CAUTION:HOTSURFACES,WEARINSULATED
GLOVESWHILECLEANING)
SANITIZEDISCHARGECHUTE
Daily Cleaning by the User (RemoveandWash/Rinse/Sanitize)
DISCHARGEPAN(CAUTION:HOTSURFACES,WEARINSULATEDGLOVES
WHILECLEANING)
DISCHARGEHOOD X
DISCHARGEGREASEPANS X
MAINGREASEPANS X
DISCHARGEENDPANEL X
DISCHARGESCRAPER X
LOADER&TRAY(CAUTION:HOTSURFACES,WEARINSULATEDGLOVES
WHILECLEANING)
DISCHARGECHUTE X
LOADERRAMP X
Weekly Cleaning by Qualied Service Personnel Only
FLAMEARRESTOR XX
BROILERFLIPPERDOOR XX
LOWERTUBEBURNER XX
CATALYST XX
Monthly Cleaning by the User
FLAMESENSOR(UPPERBURNERS) XX
FLAMESENSOR(LOWERBURNERS) XX
FLAMESENSORTUBE(UPPERBURNERS) XX

15
Installation & Operation Manual for Flexible Batch Broiler - CE Units
C-1. Four (4) Hour Cleaning
Allcomponentsthatareincontactwithfoodproduct
mustbecleanedandsanitizedevery4hours.
Loader and Carriage: Remove loader
from carriage and sanitize food contact
areas.
Caution: Hot surface near door!
Wear insulated gloves.
Discharge Chute: Withdischargehood
removed,sanitizeoutsidechutesurface.
Caution: Hot surface!
Wear insulated gloves.

Installation & Operation Manual for Flexible Batch Broiler - CE Units
16
C-2. Daily Cleaning
Dailycleaningshouldalsoincludeallitemslistedin
the4hourcleaningschedule.
1
2
2
1
Discharge Hood and Chute:
Removehoodandchutecompletely,
cleanandreplace.
Discharge Pan:
Slide pan up and
out of keyhole slots.
Cleanandreplace.
Engage hooks on pins for
reinstallation of chute
Discharge Grease Pan:  Tilt up to un-hook
andpull forwardfor removal.Clean pan,area and
replace.
Be sure to tilt up and push all the way back during
re-installation!
Grease Pans:Removetop“V”panand
lowercollectionpan.Cleanbothpans,area
andreplace.
Caution: Very Hot! Wait for pan
to cool before removal.

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Installation & Operation Manual for Flexible Batch Broiler - CE Units
C-2. Daily Cleaning (cont’d)
Clean the top of the burner
with the brush end of the “Tube
Burner Cleaning Tool”.
For heavy build-up, use the
scraper end of the “Tube Burner
Cleaning Tool”.
Use the end of the tool to
clean the discharge shaft of
the conveyor.
With the broiler cool, lift and
remove the ipper door.
Clean and set aside.
1
2
Lift and slide retaining bolt right.
1
2
Lift slightly and remove loader
ramp as shown.
Disengage pin from pivot hole.
Clean and set aside.
Discharge End Panel:
Remove discharge accessories
and lift panel up while swinging
out and down.
Discharge Scraper:
Lift up and pull forward.
Discharge Scraper:
Pull out removing locating pins
from slots. Clean scraper and
area. Replace.

Installation & Operation Manual for Flexible Batch Broiler - CE Units
18
C-3. Weekly Cleaning
With outer front panel
removed, lift up the
combustion chamber panel.
Swing the right side of
the panel out as shown.
Clean and set aside.
2
1
Remove discharge panel and scraper
as was performed for daily cleaning.
Remove burner shield.
1
2
Lift rear of burner out of
saddle and continue to
hold it.
Orice
Hood
Pull burner off of orice and through
broiler wall. Remove from chamber. Clean,
empty any remaining water from the
burner and replace.
Thoroughly dry out all burner ports!
Lift ame arrestor
up to disengage tabs
from slots. Tabs are
located under the
front of the arrestor.
Pull ame arrestor out.
Clean and reinstall. Tab on the bottom of the ame arrestor
drops into slot.

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Installation & Operation Manual for Flexible Batch Broiler - CE Units
Catalyst Guard
Catalyst
Assembly
Front of
Broiler
C-3. Weekly Cleaning (cont’d)
CLEANING CONSIDERATIONS
: Do not use soap, detergents,
degreasers, silicone, sodium salts, bleaches, anti-
oxidants or any other commercial cleaning agents
to clean the catalyst. Use of these chemicals will
damage the catalyst and render it inoperable
NOTE: Donotcleancatalystinadishwasheror
ultrasoniccleaner.Innocaseshouldanyabrasive
materialorabrasivescrubberbeusedforcleaning.
SAFETY CONSIDERATIONS
Thecatalyticconverter(catalyst)isnormallypartofa
combustionsystem,andthegeneralsafetypractices
observedwithsuchsystemsshouldbepracticed.The
following considerations are specic to the catalyst
portion.
A: Remove power: Before removing the catalyst,
disconnectpowertothebroilerandallowtocool
toroomtemperature.Removethecatalystguard
andsetasideforre-installationafterthecatalyst
hasbeencleaned.
B: Handlingcatalyst:Careshouldbetakensothatthe
catalystisnotdroppedordamagedinhandling.
If the unit is going to be handled soon after a
cooking cycle, care should be taken to protect
one’shands fromany hot surfaces by wearing
glovesdesignatedforthispurpose.Thereareno
movingpartsorelectricalhookupsassociatedwith
thecatalyst,thereforethereshouldbenodanger
ofashockhazardwhenwashingtheunit.Allow
thecatalysttocooltoroomtemperaturebefore
startingthecleaningprocess.
C: Operation: Understand and follow the system
instructionsprovidedwiththebroilerincludedin
theinstallationandoperationsmanual.Itisvery
importantthatyoumakesurethattheductsabove
thecookingappliancearecleanofanygrease,
priortotheinitialoperationoftheappliancewith
the catalytic converter in place. IF NATURAL
GAS IS PART OF THE EXHAUST STREAM, BE
SURE THAT THE NATURAL GAS DOES NOT
BUILD UP TOAN EXPLOSIVE MIXTURE IN THE
EXHAUST SYSTEM.

Installation & Operation Manual for Flexible Batch Broiler - CE Units
20
C-3. Weekly Cleaning (cont’d)
Gently tap frame of the catalyst while
holding over a waste bin to dislodge any
loose ash/carbon particles.
Begin with a clean sink and remove
all foreign matter from any wash
basin used, before starting the
catalyst washing process.
Partially ll wash basin, that is large
enough to accommodate the catalyst, with
enough clean hot water (100-130ºF) to
completely cover the catalyst when placed
into the basin. Agitate the catalyst up and
down in the water a few times and then let it
soak for 20 minutes.
Remove the catalyst and shake out the
excess water. Drain and clean the basin
thoroughly and then repeat
the previous step.
Remove the catalyst and rinse thoroughly with a large
volume of hot water. The typical restaurant dishwashing
spray nozzle (low pressure, high volume) is perfect for
this operation. Work the spray slowly over the entire
surface both front and back to assure the removal of any
particles caught in the catalyst face or behind the frame.
Shake the remaining water from the catalyst and then let
it air dry overnight. The catalyst can then be reinstalled
in the broiler. Ensure that the catalyst guard is re-
installed over the catalyst prior to turning on the broiler.