Duke FBB-EC-208 User manual

Installation and
Operation Manual
BURGER KING
FLEXIBLE
BATCH BROILER –
ELECTRIC
DOMESTIC
Please read this manual completely before attempting
to install, operate or service this equipment
This manual is Copyright © 2014 Duke Manufacturing Co. All rights reserved.
Reproduction without written permission is prohibited. Duke is a registered
trademark of the Duke Manufacturing Co.
Duke Manufacturing Co.
2305 N. Broadway
St. Louis, MO 63102
Phone: [phone]
Toll Free: 1-800-735-3853
Fax: [phone]
www.dukemfg.com
P/N 177500
REV G 09/20/2017

Installation and Operation of Flexible Batch Broiler – Electric
2

3
Installation and Operation of Flexible Batch Broiler – Electric
TABLE OF CONTENTS
I. General Information......................................................................................................................5
 A.BatchBroilerSpecications................................................................................................. 5
A-1.0 Model Number Key................................................................................................. 5
  A-2.0BroilerDimensions ................................................................................................ 5
II.InstallationInstructions................................................................................................................6
 A.QualiedPersonnel............................................................................................................. 6
 B.DeliveryandInspection....................................................................................................... 6
 C.BroilerAssembly ................................................................................................................. 7
Setup................................................................................................................................ 7
 D.AdjustmentsatInstallation .................................................................................................. 8
  RaiseorLowerBroiler .................................................................................................... 8
 E.LocationoftheBroiler ......................................................................................................... 9
 F.ElectricalConnections ......................................................................................................... 9
G. Ventilation ........................................................................................................................... 9
  VentingtoaCanopyExhaustHood ................................................................................. 9
  MaintenanceofVentilationSystem.................................................................................. 9
III.OperationInstructions ..............................................................................................................10
 A.BroilerControls................................................................................................................. 10
B. Cooking Product.............................................................................................................. 11
B-1.0 Turning On the Broiler .......................................................................................... 11
B-2.0 Cook Product........................................................................................................ 11
B-3.0 Cook Cycle Complete........................................................................................... 12
  B-4.0FineCookingAdjustment ..................................................................................... 12
B-5.0 Cancel a Cook Cycle............................................................................................ 12
B-6.0 Checking the Broiler Temperature........................................................................ 12
B-7.0 Checking the Set Point Temperature.................................................................... 12
  B-8.0ShutdowntheBroiler ............................................................................................ 12
C. Cleaning.......................................................................................................................... 12
  C-1.Four(4)HourCleaning ......................................................................................... 14
C-2. Daily Cleaning ........................................................................................................ 15
C-3. Weekly Cleaning ................................................................................................... 17
D. Programming the Control.................................................................................................. 20
D-1.0 Entering Program Mode ....................................................................................... 20
  D-2.0NavigatingtheProgrammingScreens ................................................................ 20
  D-3.0Level1Programming ......................................................................................... 20
  D-3.1ProductIdentierAbCd ...................................................................................... 20
  D-3.2CookingProleti1,SEt1,PL1,ti2,SEt2,PL2,… ................................... 20
D-3.3 Exit Program Mode ............................................................................................. 21
  D-4.0Level2Programming ......................................................................................... 21
D-4.1 ºF or ºC Parameter dEg ..................................................................................... 21
D-4.2 Change the Idle Temperature iSEt ...................................................................... 21
  D-4.3ChangetheIdlePowerLeveliPL........................................................................ 21
  D-4.4ChangetheIHeatingElementVoltageSettingCSEn ........................................ 21
  D-4.5AdditionalFactoryParameters ............................................................................. 21
D-4.6 Exit Program Mode ............................................................................................. 21
 E.Troubleshooting................................................................................................................. 22
IV. Service and Repair...................................................................................................................23
 A.Warnings ........................................................................................................................... 24
 B.UserReplaceableHeatingElements ................................................................................ 24
V.ReplacementPartsList .............................................................................................................28
VI. Wiring Schematic ..................................................................................................................... 30

Installation and Operation of Flexible Batch Broiler – Electric
4
IMPORTANT WARNING AND SAFETY INFORMATION
FOR YOUR SAFETY:
Do not store or use gasoline or other ammable vapors or liquids
in the vicinity of this or any other appliance.
: Improper installation, adjustment, alteration, service or
maintenance can cause property damage, injury or death. Read the
installation, operating and maintenance instructions thoroughly before
installing or servicing this equipment.
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE.

5
Installation and Operation of Flexible Batch Broiler – Electric
I. GENERAL INFORMATION
A. Batch Broiler Specications
SHIPPING WEIGHT: 530lbs(240Kg)
SHIPPING DIMENSIONS: 47” x 34” x 68” (119.4 x 86.4 x 172.7 cm)
MODEL NUMBER ELECTRIC POWER
FBB-EC-208 208VAC,68A,60Hz,3Ph 23,500W
FBB-EO-208 208VAC,68A,60Hz,3Ph 23,500W
FBB-EC-230 230VAC,62A,60Hz,3Ph 23,500W
FBB-EO-230 230VAC,62A,60Hz,3Ph 23,500W
FBB-EC-240 240VAC,60A,60Hz,3Ph 23,500W
FBB-EO-240 240VAC,60A,60Hz,3Ph 23,500W
A-1.0 Model Number Key
FBB-EX-Y-ZZ
X = O(NOCATALYST)ORC(CATALYST)
Y = 208VOLTS,230VOLTSOR240VOLTS
ZZ = 2 DIGIT COUNTRY IDENTIFIER
A-2.0 Broiler Dimensions
(128 cm)
50 3/8"
(21.6 cm)
8 1/2"
(88.4 cm)
34 3/4"
(100.3 cm)
39 1/2"
(136.1 cm)
53 5/8"
(52.9 cm)
20 3/4"
(111.9 cm)
44"
(164.2 cm)
64 5/8"
(115.8 cm)
45 5/8"
(143.9 cm)
56 5/8"

Installation and Operation of Flexible Batch Broiler – Electric
6
II. INSTALLATION INSTRUCTIONS
A. QUALIFIED PERSONNEL
Theseinstallationinstructionsarefortheuseofqualied
installation and service personnel only.Installationor
servicebyotherthanqualiedpersonnelmayresultin
damage to the broiler and/or injury to the operator.
Qualiedinstallationpersonnelarethoseindividuals,rms,
companiesorcorporationswhicheitherinpersonorthrough
anagentisengagedinandresponsiblefor:
• Theinstallationofelectricalwiringfromtheelectric
meter, main control box or service outlet to the
electricalappliance.Qualiedinstallationpersonnel
must be familiar with all precautions required and
havecompliedwithallrequirementsofstateandlocal
authoritieshavingjurisdiction.See:NationalElectrical
Code,ANSI/NFPA70.
• This appliance is not intended for use by persons
(includingchildren)withreducedphysical,sensory
or mental capabilities, or lack of experience and
knowledge,unlesstheyhavebeengivensupervision
orinstructionconcerninguseoftheappliancebya
personresponsiblefortheirsafety.
B. DELIVERY AND INSPECTION
DukeManufacturingCo.doeseverythingwithinitspower
toinsureyoureceivedyourbroileringoodcondition.They
arestrappeddownonheavywoodenskidsandpacked
topreventshippingdamage.Theyhaveallbeencarefully
inspectedbeforetheywerepackagedandconsignedto
the carrier.
UpondeliveryofyourDukebroiler:
• Lookovertheshippingcontainer,carefullynotingany
exteriordamageonthedeliveryreceipt,whichmust
alsobesignedbythedriver/deliveryperson.
• Unpackandcheckforanydamage,whichwasnot
evidentontheoutsideoftheshippingcontainer.
• Checkforconcealeddamage.Thecarriermustbe
notiedwithinfteen(15)daysofthedeliveryofthe
broilerandthecarton,skidandallpackagingmaterials
mustberetainedforinspection.
DukeManufacturingCo.cannotassumeliabilityforloss
ordamagesufferedintransit.Thecarrierassumesfull
responsibilityfordeliveryingoodorderwhentheshipment
wasaccepted.However,wearepreparedtoassistyou
inlingyourclaim.
Caution: The broiler is very heavy!
Use adequate help when lifting.
2
3
5
4
6
7
4
4
5
8
1) Usingautilityknife,cutawayplasticwrap(Notshown).
2) Remove the top cardboard and inner cap.
3) Remove Training Material Box
4) Removecardboardfromthecorners(4places).
5) Removecardboardontheends(2places).
6) Remove banding straps (Cut with utility knife or scissors:
5places).
7) Removeboxofattachableparts&accessoriesfromthefront.
8) Safelyliftoneendofbroilerandtapblocktowardscenterand
thensidewaystoremove.Repeatforremainingblocks.This
allowscasterstotouchthepallet.
9) Remove the broiler from the shipping pallet using 3 people
to guide and distribute it’s weight (approx 335 lbs[152 Kg])
accordingly.Whilecarefullysupportingthebroiler.Rollitforward
untilthefrontcastersareclearofthepallet.Liftthebroiler6-8
inchesaboveandawayfromthepallet,andgentlyplaceon
oortoavoiddamagetocasters.
10) Remove protective blue tape from broiler panels, double
checkingthatnotaperemains.

7
Installation and Operation of Flexible Batch Broiler – Electric
1
11
12
13
9
10
2
3
4 5 6 7
8
16
15
C. BROILER ASSEMBLY
Before assembling and installing the broiler, please
checktomakesurethatallnecessarypartsarepresent.
Setup
Install all items as shown below.
Loader Install Tool
(Included with Broiler Tools Kit)
ITEM PART NAME PT. NO.
1PRODUCTPANSHELF 175353
2DISCHARGECHUTE 175340
3DISCHARGEHOOD 175778
4DISCHARGEPANHOLDER 175358
5DISCHARGEGREASEPAN 175357
6 “V” GREASE PAN 177011
7 MAIN GREASE PAN 175329
8LOADER 175444
9LOADERTRAY 175430
10 LOADERBRACKET 175438
11 DOOR 175429
12 LOADERRAMP 175741
13 IMPEDANCE PAN 175226
14 CATALYST(OPTIONAL) 175480
15 CATALYSTGUARD(OPTIONAL) 175482
16 SANITATIONPAIL 175842
17 KIT,CLEANINGTOOLS/INSTALLATION
TOOLCLEANING–LOADERINSTALL
WRENCH,ALLEN,3/16"
600225

Installation and Operation of Flexible Batch Broiler – Electric
8
D. ADJUSTMENTS AT INSTALLATION
Eachbroilersectionandallitscomponentpartshave
beentestedthoroughlyandinspectedbeforeyourbroiler
wasshippedfromthefactory.However,itissometimes
necessarytofurthertestoradjustthebroileronceithas
beeninstalled.Suchadjustmentsaretheresponsibility
oftheDealerorInstaller.Thesetypesofadjustments
arenotconsidereddefects,ratheranormalandroutine
partoftheproperinstallationoftheequipment.
Theseadjustmentsincludebutarenotlimitedto:
•Broilerheightadjustment(ifrequired)
Noinstallationshouldbeconsideredcompletewithout
properinspectionand,ifnecessary,anyadjustments
byqualiedserviceorinstallationpersonnel.
It is also important not to obstruct the natural ow
ofventilation air if the broiler is to operate properly.
Thisbroilershouldnotbeinstalledonacurbbaseor
sealedtothewall.Eitherconditioncanpreventproper
ventilation of the unit.
Beforemakinganyconnectionstothebroiler,checkthe
ratingsplatetobesurethebroilerspecicationsconcur
withthevoltagetobesuppliedtothebroiler.
Theratingplateislocatedonthebackofthelowercontrol
compartment cover panel on the right end of the unit.
Theplatebearingthebroiler’smodelnumberandserial
numberisattachedtothebacksideoftheunit.
Raise or Lower Broiler
Thebroilerheightcanbeadjustedviatwoscrewson
each leg.
Caution: The Broiler is very heavy! Use adequate
help for lifting.
1. Liftoneendofthebroilerontoawide,sturdystand
(notsupplied).
2. Remove (2) screws per leg and raise/lower to
threadedholes.Reinstallscrews.
3. Removestandandsafelyraise/lowerbroiler.
4. Placeplasticholeplugs(suppliedattachtostand)
inanyunusedholes.
Support
broiler here
Screw
Slide Leg.
Reinstall screws.
Plastic Hole Plug

9
Installation and Operation of Flexible Batch Broiler – Electric
E. LOCATION OF THE BROILER
Proper planning and placement of the broiler will
giveyou thebest resultsinterms oflong-term user
convenienceandsatisfactoryperformance.Weurge
youtogiveadequatethoughtintheplacementofyour
broilerpriortoitsarrival.
• Thebroilershouldbeplacedinanareathatisfree
fromdraftsandaccessibleforproperoperationand
servicing.
• Theareaaroundthebroilermustbekeptclearof
combustiblematerials.Aminimumclearanceof:
COMBUSTIBLE NON-COMBUSTIBLE
DischargeEnd 12"(305) 12"(305)
AccessPanelEnd 3"(76) 3"(76)
Rear 4"(102) 4"(102)
:UsingtheLoaderTraytosupportheavy
items or an individual’s body weight can damage
componentsofthebroiler.
:Axedrestraintoftheproperlengthmust
beincorporatedtosecurethebroilertoanon-movable
surfacetoeliminatestrainontheplugconnection.Ifthe
broilerisremovedfromitsnormalposition,therestraint
mustthenbereattachedwhenreturned.
F. ELECTRICAL CONNECTIONS
Yourbroilerissuppliedforconnectiontoa208,230or
240voltgroundedcircuit.Theelectricmotor,indicator
lightsandcontrolcircuitareconnectedinternallyand
requirenosecondarypowersupply.
Beforemakinganyconnectionstotheseunits,check
theratingplatetoassurethatthevoltageandphaseof
thebroileriscompatiblewiththeelectricalsupply.When
installing,allbroilersmustbeelectricallygroundedin
accordancewithlocalcodes,orintheabsenceoflocal
codes,withtheNationalElectricalCode,ANSI/NFPA
70 (in Canada - CSA Std. C22.2). Wiring diagrams
are located in the control compartment area of the
broiler.Standardwiringschematicsarealsoprovided
withthismanual.
G. VENTILATION
This appliance shall be installed with sufficient
ventilation to prevent the occurrence of unacceptable
concentrationsofsubstancesharmfultohealthinthe
roominwhichtheapplianceisinstalled.
Venting to a Canopy Exhaust Hood
A mechanically driven exhaust hood must have a
minimum capacity of 1700 m3/hr (1000 cfm) with a
minimum 100cm by 130cm (39.4 in by 51.2 in) opening to
adequatelyventthisappliance.Thespeciedcapacity
andopeningisrequiredinadedicatedhoodforthis
appliance or in addition to other appliance vented
throughacommoncanopyexhausthood.
Maintenance of Ventilation System
Theventilationsystemmustbemaintainedandannually
inspectedbyQualiedPersonnelconcurrentaspartof
orinadditiontogovernmentalrequirements.
This inspection/maintenance should consist of, but
notbelimitedto:
• Inspectionforblockagesorbuildupwhichmight
interferewiththeventingofthebroiler.
• Repairofsuchblockages.
• Inspectionoftheventingcanopy,itsdrivemotors
andbells,etc.
: Do not place any objects such as sheet
pans, food containers or aluminum foil on the top of
the broiler. This will obstruct the venting of cooking
vapors and airow through the unit—resulting in
poor cooking performance.

Installation and Operation of Flexible Batch Broiler – Electric
10
III. OPERATION INSTRUCTIONS
Theinformationinthissectionisintendedfortheuse
ofqualiedoperatingpersonnel.QualiedOperating
Personnel are those individuals who have carefully
read the information contained in this manual, are
familiarwiththefunctionofthebroilerand/orhavehad
experiencewithoperating theequipmentdescribed.
Werecommendfollowingtheseinstructionstoinsure
optimumperformance,longlifeandtrouble-freeservice
from your broiler.
The controller is pre-programmed at the factory for
knownrecipesatthetimeofmanufacture.Theproduct
keysmustbeprogrammedwithanapprovedrecipeand
thebroilerproperlycalibratedpriortouse.
A. BROILER CONTROLS
1. Power Switch – Turns the broiler ON
or OFF.
2. Product Selection Keys – Selects the
productrecipetorun.Alsofunctionsas
numberkeys1-8inprogrammingmode.
3. Arrow Keys
Up-Arrow: Displays the current broiler
temperaturewhenpressedinrunmode.
Scrolls backward through parameters
whenpressedinprogrammode.
Down-Arrow:Displaysthebroilerset-point
temperaturewhenpressedinrunmode.
Scrolls backward through parameters
whenpressedinprogrammode.
Left-Right Arrows: Moves between
characters or parameters in program
mode. Also used as numerals 0 and 9
keys.
4. Display
5. Enter Key–Pressandholdfor5seconds
to enter program mode.  Also used to
move though and enter parameters in
programming mode.
6. Cook Light–Thislightislitduringpreheat
andtheentirecook.Theoperatorshould
notloadthebroilerwhilethelightislit.
1
2
3
5
4
6DO NOT
LOAD
IF LIGHT ON

11
Installation and Operation of Flexible Batch Broiler – Electric
• TheLED'snexttoallproductkeyswithnon-zero
cooktimeswillbered.
• ThecontrolwilldisplayrdYatthecompletionof
thepre-heatcycleandtheLED’snexttoallproduct
keyswithnon-zerocooktimeswillbegreen.
• (Toshutdownthebroiler,seesectionB-8.0)
B. COOKING PRODUCT
B-1.0 Turning On the Broiler
• StartVentilationSystem.
• TurnON/OFFswitchtotheON(1)position.
• ThecontrolwilldisplayPrEduringthepre-heat
cycle.
B-2.0 Cook Product
DO NOT
LOAD
IF LIGHT ON
Broiler displays rdY and
Cook light is not on.
Place holding pan at discharge. Place product in front
and back rows.
Load product.
Push forward
as shown.
Load product.
Push forward as shown.
Rotate handle
down to lift
inside bar
over product.
Rotate handle down to lift
inside bar over product.
Pull out loader with
handle rotated.
Press appropriate product key.
You will have 15 seconds to
pressanotherproductkeyifa
wrongselectionismade.
The display will alternately
display the time remaining
and the four-character product
identier.
TheLEDnexttotheselected
productkeywillashred.
DO NOT
LOAD
IF LIGHT ON
The cook light will be lit.

Installation and Operation of Flexible Batch Broiler – Electric
12
B-3.0 Cook Cycle Complete
Thechainwillrotateanddischargetheproduct.
Do not load product into broiler until the cook light
has gone off and rdY is displayed on the control!
To prevent thawing of product, it is recommended not
to place product onto the loader more than ve minutes
prior to loading.
B-4.0 Fine Cooking Adjustment
Usethisfunctiontoaddorsubtractupto30seconds
fromaproductcookcyclerecipe.Thisshouldbeused
inthe eventproduct cookingneeds tobe optimized
outsideoftheprogrammingenvironment.Thisfunction
worksasfollows:
Press and hold the and keysfor3seconds.
ThecontrolwilldisplayAdJ.
AllproductLED’sforproductswithaprogrammedtime
willlightred.
Select a product key to adjust.
TheselectedproductLEDwillremainredandallother
productLED’swillgoblank.
The control will ash AdJ  followed by the product
identier.
The and keys are used to set the ne cooking
adjustment. Therstpressofthe or keybrings
uptheadjustmentscreen.Thecontrolwilldisplaythe
total product cook time including the previous ne
cookingadjustment.
Subsequent presses of the or  key adds or
subtracts1secondfromthecooktime.
Thecooktimecanbeincreasedordecreasedbyup
to30secondswiththisfunction.
To exit this function and save the setting, press
the ENTER key.
B-5.0 Cancel a Cook Cycle
Pressingandholdingaproductkeyfor3secondswill
cancelacookcycleanddischargetheproduct.
B-6.0 Checking the Broiler Temperature
Pressing the key at any time (other than in
programming mode) will display the actual cavity
temperature.
B-7.0 Checking the Set Point Temperature
Pressing the key at any time (other than in
programming mode) will display the set-point cavity
temperature.
B-8.0 Shutdown the Broiler
TurnON/OFFswitchtotheOFF(O)position.
C. CLEANING
Theexteriorstainlesssteelonyourbroilercanbekept
cleanwithagoodnon-abrasivestainlesssteelcleaner,
manyofwhichareonthemarket.Moistenaclothand
wipedownthebroilerwhileitisCOLD.Wipingdowna
broilerwhileitishotwillcausestreakingandotherwise
unsatisfactoryresults.Oncethebroileriscleanitcan
bewipeddownwithlightoil.
Tohelpmakeyouruseofthisbroilertrouble-freeandto
maintainthewarranty,thefollowingrecommendations
mustbefollowed:
A. Donotexposethebroilertoprolongedcontactwith
detergents,cleansers,bleaches,etc.
B. Neverleavethechemicalcompounds,particularly
thosecontainingchlorine,onbroilerpartsovernight.
Chlorinewillcausepittingandcorrosion.
C. Neverusechemicalsinastrongerconcentration
than recommended by the manufacturer.
D. Usecleanwaterandasoftclothtowipecleaning
residuefromsurfaces.
E. Neveruseordinarysteelwoolorscouringpadson
thesurfaces:usenon-abrasivebroilerde-greasers
andsoftcloths
Carefullyfollowingtheserecommendationswillhelpthis
broilertogivesatisfactoryservicestoextenditslife.

13
Installation and Operation of Flexible Batch Broiler – Electric
CLEANING SCHEDULE
WHAT’STOBECLEANED BROILER DISCONNECT
 COOL POWER
4 HOUR CLEANING (Sanitizeinplace)
SANITIZELOADER&TRAY(CAUTION:HOTSURFACES,
WEARINSULATEDGLOVESWHILECLEANING) 
SANITIZEDISCHARGECHUTE 
DAILY CLEANING (RemoveandWash/Rinse/Sanitize) 
DISCHARGEPAN(CAUTION:HOTSURFACES,WEAR
INSULATEDGLOVESWHILECLEANING) 
DISCHARGEHOOD X
DISCHARGEGREASEPANS X
MAIN GREASE PANS X
DISCHARGEENDPANEL X
DISCHARGESCRAPER X
LOADER&TRAY(CAUTION:HOTSURFACES,
WEARINSULATEDGLOVESWHILECLEANING) 
DISCHARGECHUTE X
LOADERRAMP X
LOWERHEATINGELEMENTREFLECTOR X
HEATINGELEMENTS X X
BROILERFLIPPERDOOR X X
FLAMEARRESTOR X X
WEEKLY CLEANING
CATALYST X X
Pg 13
MovedtwoitemsfromWeeklytodaily

Installation and Operation of Flexible Batch Broiler – Electric
14
C-1. Four (4) Hour Cleaning
Allcomponentsthatareincontactwithfoodproductmustbecleanedandsanitizedevery4hours.
Loader and Carriage: Remove loader from
carriage and sanitize food contact areas.
Caution: Hot surface near door!
Wear insulated gloves.
Discharge Chute: With discharge
hood removed, sanitize outside
chute surface.
Caution: Hot surface near door!
Wear insulated gloves.

15
Installation and Operation of Flexible Batch Broiler – Electric
C-2. Daily Cleaning
Dailycleaningshouldalsoincludeallitemslistedinthe4hourcleaningschedule.
2
1
3
2
1
2
1
1
2
2
1
1
2
LOADER – Slide out LOADER TRAY – Dislodge and pull out
MAIN GREASE PAN – Slide out "V" GREASE PAN – Slide out
PHU PAN SHELF – Slide up and out DISCHARGE HOOD – Slide up and out
DISCHARGE GREASE PAN
Tilt up, un-hook and pull forward. Discharge
grease into an approved oil collection system.
DISCHARGE PAN HOLDER – Slide up and out

Installation and Operation of Flexible Batch Broiler – Electric
16
C-2. Daily Cleaning (cont’d.)
1
2
2
1
3
2
1
1
3
2
1
2
1
2
1
3
2
DISCHARGE CHUTE – Lift up and out SIDE PANEL – Lift up, slightly pull out panel
bottom, pull panel down to remove.
ASH SCRAPER – Pull forward, up and out GREASE DEFLECTOR – Lift up and pull out
INTERIOR SIDE COMPARTMENT – Spray wipe
cloth with degreaser or approved oven cleaner
BODY FRONT & BACK PANELS –
Lift up and away
LOADER RAMP – Unlock pin, angle forward
and pull out
LOADER DOOR – Tilt in, unhook and pull out

17
Installation and Operation of Flexible Batch Broiler – Electric
C-2. Daily Cleaning (cont’d.)
2
1
3
Tabs
FLAME ARRESTOR –
Dislodge, shift down and pull out
LOWER HEATING ELEMENT COMPARTMENT –
pull up, forward and out
LOWER ELEMENT REFLECTOR –
Pull forward and out out
HEATING ELEMENTS – Use scraper end of
cleaning tool to clean top and bottom of all
heating elements
INTERIOR COMPARTMENT – Spray cloth with
degreaser or approved oven cleaner, then wipe walls
DISCHARGE SHAFT – Use scraper end of
cleaning tool to clean discharge shaft
Leave main & "V"
grease pans in place
when cleaning
Pg 17
Removedlaststep

Installation and Operation of Flexible Batch Broiler – Electric
18
C-3. Weekly Cleaning
Catalyst Guard Catalyst Assembly
Front of
Broiler
CLEANING CONSIDERATIONS
: Do not use soap, detergents,
degreasers, silicone, sodium salts, bleaches,
anti-oxidants or any other commercial cleaning
agents to clean the catalyst. Use of these
chemicals will damage the catalyst and render
it inoperable.
NOTE: Do not clean catalyst in a dishwasher or
ultrasonic cleaner. In no case should any abrasive
materialorabrasivescrubberbeusedforcleaning.
SAFETY CONSIDERATIONS
The catalytic converter (catalyst) is normally part
of a combustion system, and the general safety
practices observed with such systems should be
practiced.Thefollowingconsiderationsarespecic
tothecatalystportion.
A: Remove power:  Before removing the catalyst,
disconnect power to the broiler and allow
to cool to room temperature. Remove the
catalyst guard and set aside for re-installation
after the catalyst has been cleaned.
B: Handling catalyst:  Care should be taken so
that the catalyst is not dropped or damaged
in handling. If the unit is going to be handled
soon after a cooking cycle, care should be
taken to protect one’s hands from any hot
surfaces by wearing gloves designated for this
purpose.There are no moving partsorelectrical
hookups associated with the catalyst, therefore
thereshouldbenodangerofashockhazardwhen
washingtheunit.Allowthecatalysttocooltoroom
temperaturebeforestartingthecleaningprocess.
C: Operation:  Understand and follow the system
instructions provided with the broiler included
in the installation and operations manual. It
is very important that you make sure that the
ductsabove thecookingappliance are cleanof
any grease, prior to the initial operation of the
appliance with the catalytic converter in place.

19
Installation and Operation of Flexible Batch Broiler – Electric
C-3. Weekly Cleaning (cont’d)
Gently tap frame of the catalyst while
holding over a waste bin to dislodge any
loose ash/carbon particles.
Begin with a clean sink and remove
all foreign matter from any wash
basin used, before starting the
catalyst washing process.
Partially ll wash basin, that is large
enough to accommodate the catalyst, with
enough clean hot water (100-130ºF) to
completely cover the catalyst when placed
into the basin. Agitate the catalyst up and
down in the water a few times and then let it
soak for 20 minutes.
Remove the catalyst and shake out the
excess water. Drain and clean the basin
thoroughly and then repeat step 3.
Remove the catalyst and rinse thoroughly with a large
volume of hot water. The typical restaurant dishwashing
spray nozzle (low pressure, high volume) is perfect for
this operation. Work the spray slowly over the entire
surface both front and back to assure the removal of any
particles caught in the catalyst face or behind the frame.
Shake the remaining water from the catalyst and then let
it air dry overnight. The catalyst can then be reinstalled
in the broiler. Ensure that the catalyst guard is re-
installed over the catalyst prior to turning on the broiler.

Installation and Operation of Flexible Batch Broiler – Electric
20
D. PROGRAMMING THE CONTROL
D-1.0 Entering Program Mode
TherearetwolevelsofcontrolProgramming.
Level1:Reciperelatedprogramming.
Level2:Broilerfunctionalityprogramming.
PressandholdtheENTERbuttonfor5seconds.
ThecontrolwillthendisplayCodE.Enterapassword
thatisspecictothelevelofprogramming.
D-2.0 Navigating the Programming Screens
TheENTERkeyisusedtomoveforwardthoughthe
listofparameters.TherstpressoftheENTERkey
bringsuptheparameternameandthenextpressbring
uptheeditableparametersetting.
The and keyswillmovebackwardthroughthe
parameters.
The and  keys will scroll through parameter
settingsandalsofunctionasnumbers0and9.
Productkeys1-8alsofunctionasnumberkeys1-8.
D-3.0 Level 1 Programming
Enterthepassword1-8-2-7andpresstheENTERkey.
Atthis point the control willdisplay PROD  and all
ProductLED’swillturngreen.
Select a product key for a product that you wish to
change.TheLEDnexttotheselectedproductwillturn
green.AllotherproductLEDwillbeblank.
D-3.1 Product Identier AbCd
Thisparameterallowstheusertodeneafourdigit
alphanumeric product name to associate with each
product button.
The and  keys are used to move through the
characterset.
The and keysareusedtomovetothenext
orpreviouscharacter.Thecharacterthatisactive
willash.
Hitting afterthelastcharacterwilltakeyoutothe
next parameter.
D-3.2 Cooking Temperature Cooking Prole ti1 ,
SEt1 , PL 1 , bH1 , ti2 , SEt2 , PL 2 , bH2 …
Denesthecyclingparametersfortheupperinfrared
elements,dischargeheatingelementandtheoverall
cook time.
Theseparameterscanhaveupto6segments.Each
segmentconsistsof(1)timercycle,(1)temperature
setting and (1) power level setting, and (1) bottom
heatsetting.
The bottom heat setting bH1-6 controls the lower
discharge heating elements. Changing this setting
to off turns the lower discharge element off for this
segmentofthecook
Thetimercyclesettingwillcomerst.