Duke Arctic rush 145 User manual

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H. C. Duke & Son, Inc. P/N HC184674 April 2005 Printed in U.S.A.

OPERATOR'S MANUAL

Arctic Rush

®

Models 145,

145RH and 816C

HC184674 – 4/05

with Illustrated Parts List

Operator’s Manual

for the

Arctic Rush®Counter Model 816C

and

Floor Models 145 and 145RH Freezers

i

HC184674

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Arctic Rush

®

Models 145, 145RH and 816C

DANGER

SAFETY FIRST!

Follow these four steps to safety ....

1. Recognize Safety Information ....Look for this safety

alert symbol throughout this manual.

When you see this symbol on your freezer or in this

manual, be alert to the potential for personal injury.

Follow recommended precautions and safe operating

practices.

2. Understand Signal Words ....

The signal words — DANGER, WARNING and CAU-

TION — are used with the safety alert symbol (DAN-

GER decals on the freezer may or may not have the

safety alert symbol, but the message is the same).

Decals with the words DANGER, WARNING or CAU-

TION appear on the freezer. DANGER identifies the

most serious hazard. Decals with the words DANGER

or WARNING are typically near specific hazards on the

freezer. General precautions are listed on CAUTION

safety decals.

In this manual, CAUTION messages with the safety

alert symbol call attention to safety messages.

WARNING

CAUTION

ii

HC184674

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Arctic Rush

®

Models 145, 145RH and 816C

Read and understand all safety messages in this

manual. Read and understand the decal safety

messages on your freezer. Take notice of the location

of all decals on the freezer and keep the safety decals

in good condition. Check them periodically and replace

missing, damaged or illegible safety decals. The safety

decals must remain in place and legible for the life of

the freezer. If you need new decals, use the information

and illustrations on pages iv and v of this manual to

identifythedecalandcallorwriteH.C.Duke&Son,Inc.

DO NOT attemptto operate theArcticRush®freezer until

youreadandunderstandall safety messages and the

operating instructions in this manual.

SAFETY FIRST!

3. Follow Safety Instructions ....

DO NOT allow untrained personnel to maintain or

service this machine. Failure to follow this instruction

may result in severe personal injury. DO NOT operate

the freezer unless all service panels and access doors

are secured with screws. DO NOT attempt any repairs

to the freezer until the main power supply has been

disconnected. Contact your IDQ authorized service

representative or H.C. Duke & Son, Inc. Service

Department for original equipment parts.

4. Operate Safely ....

Safety

First!

iii

HC184674

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Arctic Rush

®

Models 145, 145RH and 816C

Safety Decal Locations

No. Part No. Description (Qty)

1P/NHC165126 Decal—PanelRemovalWarning (3)

2P/NHC165025 Decal — Beater Warning (1)

iv

Forfactoryserviceassistance,contactH.

C.Duke&Son,Inc.,ServiceDepartment

byphoneorFAX:

Phone: (309) 755-4553

(800) 755-4545

FAX: (309) 755-9858

E-mail: [email protected]

(Thedecalsonthenextpagearenum-

bered1and2.Thosenumberscorre-

spondtothenumbersin thetablebelow.

Thetableprovidesthepartnumber,

description,andquantityforeachdecal.)



Do not attempt to operate the freezer

until all safety precautions and operat-

ing instructions in this manual are read

andunderstood.

Take notice of all warning, caution,

instruction and information decals (or

labels) on the freezer as shown in the

figure on the next page. The labels

have been put there to help maintain a

safe working environment.

The labels have been designed to

withstand washing and cleaning. All

labels must remain legible for the life of

the freezer. Check labels periodically to

be sure they can be recognized as

warning labels.

If it is necessary to replace any label,

please contact H.C. Duke & Son, Inc.

When ready to order you will need to

determine the (1) part number, (2) type

of label, (3) location of label, and (4)

quantity required, and include a return

shipping address.

HC184674

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Arctic Rush

®

Models 145, 145RH and 816C

Safety Decal Locations

1

WARNING

!

Hazardous moving parts.

Machine starts automatically.

Do not operate with panel

removed.

P/N HC165025

v

P/N HC165025

Hazardous rotating beater shaft. Do not

operate unit with dispense head remove

d.

Before removing dispense head:

1. Turn all control switches to "OFF", and

2. Disconnect all power supplies. Unit may

have more than one power supply.

Hazardous rotating beater shaft. Do not

operate unit with dispense head remove

d.

Before removing dispense head:

1. Turn all control switches to "OFF", and

2. Disconnect all power supplies. Unit may

have more than one power supply.

P/N HC165126

WARNING

!

Hazardous moving parts.

Machine starts automatically.

Do not operate with panel

removed.

2

P/N HC165126

Floor Models

145 and 145RH

Counter

Model

816C

HC184674

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Arctic Rush

®

Models 145, 145RH and 816C

Table of Contents

Safety First !

.................................................................................... ii

Safety Decal Locations ................................................................ iv

Part I

1 Introduction ..................................................................................... 1

2 Note to Installer .............................................................................1

2.1 Uncrating and Inspection ...........................................................2

2.2 Installation .................................................................................3

2.3 Elecectrical Requirements ........................................................ 3

3 Specifications .................................................................................4

3.1 Particulars .................................................................................4

3.2 Data Plate ..................................................................................4

3.3 Reference Information ............................................................... 5

3.4 Installation Date .........................................................................5

3.5 Dimensions ................................................................................6

4 Part Names and Functions ...........................................................8

5 Operator Controls and Indicators .............................................10

5.1 Selector Switch ........................................................................10

5.2 Overload - Reset ......................................................................10

5.3 Indicator Light — “ADD MIX” ....................................................10

6 Disassembly and Cleaning .........................................................12

6.1 Cleaning Accessories ..............................................................12

6.2 Disassembly Instructions .........................................................13

6.3 Cleaning Instructions ...............................................................15

7 Assembly .......................................................................................17

8 Start-up Instructions ..................................................................20

8.1 Sanitizing .................................................................................20

8.2 Product Preparation ................................................................21

8.3 Priming .....................................................................................22

– continued

vi

HC184674

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Arctic Rush

®

Models 145, 145RH and 816C

Table of Contents – continued

9 Closing Procedures .....................................................................23

9.1 Draining Product From Freezer ................................................23

10 Product Information ....................................................................24

10.1 Determining Product Consistency ...........................................24

10.2 Adjusting Product Consistency ...............................................24

10.3 Refractometer/Brix Reading .................................................... 26

11 Routine Maintenance ..................................................................27

12 Troubleshooting ................................................................. 29

Cleaning and Sanitizing Sheet............................................ 37

Part II

Arctic Rush®Models 145, 145RH and 816C Replacement Parts

Manual with Illustrations ............................................................................. *

*Refer to Part II Table of Contents for help with locating part numbers and illustrations.

vii

Arctic Rush

®

Models 145, 145RH and 816C

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1 Introduction

Arctic Rush models 145 and 816C

freezers are specifically designed to

dispense a high quality, smooth-frozen,

non-carbonated, water and sugar based

drink that is served in a variety of fla-

vors. The product can be a neutral base

or a pre-mixed flavor. These freezers

are not designed or certified for use with

ice cream or dairy products.

NOTE: Model 145RH with refrigerated

hopper, is required when drinks

containing perishable products are to

be dispensed.

This manual has been prepared to

assist you in the proper operation and

general maintenance of the Arctic Rush

®

freezer.

The freezer will not compensate for, or

correct, any assembly or priming errors

made during the initial start-up. There-

fore, it is important that you follow the

assembly and priming procedures

detailed in this manual.

Be sure all personnel responsible for

equipment operation completely read

and understand this manual before

operating the freezer. When properly

operated and maintained, your freezer

will produce a consistent quality product.

If you require technical assistance,

please contact the Service Department

at H. C. Duke & Son, Inc. as follows:

Phone: (309) 755-4553

or (800) 755-4545

FAX: (309) 755-9858

E-mail: [email protected]

— or for local factory authorized service,

contact:

Name:

Address:

Phone:



2 Note to Installer

This freezer must be installed and serviced by an authorized service techni-

cian in accordance with the installation instructions.

After installation the warranty registration card must be completed and re-

turned to validate the warranty.

Arctic Rush

®

Models 145, 145RH and 816C

184674

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2.1 Uncrating and Inspection

Figure 2-1 Machine Bolted to Shipping Base

Figure 2-2 Installing Mounting Legs or Casters

CAUTION

Be sure to properly support

the machine when removing

bolts and installing legs or

casters.

When the unit is received and while the

carrier is still present, inspect the

shipping carton for any damage that

may have occurred in transit. If the

SHOCKWATCH

®

label indicates red

and/or the carton is broken, torn, or

punctured note the damage on the

carrier’s freight bill and notify the

carrier’s local agent immediately. also

note on the freight bill.

1. Remove the carton from the pallet,

and move the machine as close as

possible to the permanent location.

2. Remove the shipping bolts on the

bottom of the freezer (figure 2-1)

and install either the legs or casters

(figure 2-2).

NOTE: Screw

casters or legs all

the way in

coupling, then

adjust out to level.

Arctic Rush

®

Models 145, 145RH and 816C

184674

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All materials and connections

must conform to local require-

ments and be in compliance with

the National Electric Code (NEC).

CAUTION

To prevent accidental

electrical shocks, a

receptacle with a positive

earth ground is required.

2.2 Installation

2.3 Electrical Requirements

bottom, under the compressor

mounting area. They are tagged

“Water Inlet” and “Water Waste.”

A manual shut-off valve should be

installed in the water inlet line at

the time of installation.

Note on Counter Models: Verify

weight of freezer. Ensure the counter or

table has sufficient strength to hold this

weight and prevent excessive vibration.

4. Place the freezer in its final

location and adjust the legs or

casters so that it is level side-to-

side and the front is approximately

1/4-inch (6mm) lower than the

rear to allow proper drainage of

the freezing cylinder.

1. Always verify electrical specifica-

tions on the data plate (see figure

3-1) of each individual freezer.

Data plate specifications will

always supersede the information

in this manual.

2. Refer to the data plate on the rear

panel for connection of proper

fuse or HACR circuit breaker.

3. Refer to the wiring diagram pro-

vided for proper power connec-

tions.

4. All 115 volt 20 amp freezers are

supplied with a factory power cord

(Figure 2-3) that requires a NEMA

“5-20 R” type receptacle to

accomodate the plug. All freezers

should be connected to a circuit

separate from any other electrical

equipment.

5. Supply voltage must be within ±

10% of the voltage indicated on

the nameplate. Request your local

power company to correct any

voltage problem.

1. Where codes permit, we recom-

mend that the freezer be installed

on casters and have flexible

water and electrical connections

for easier service and cleaning.

2. All models require a minimum of

3-inch (7.6 cm) clearance on both

sides and rear of freezer.

3. Water cooled models require a

3/8-inch MPT water inlet and

water waste connection. The

connections are found on the

CAUTION

All materials and connections

must conform to local

requirements and be in

compliance with the National

Electrical Code (NEC).

Plug Rating:

20A, 125VAC

(For use with a

NEMA “5-20R”

Receptacle)

Figure 2-3 Plug

Arctic Rush

®

Models 145, 145RH and 816C

184674

4

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3 Specifications

Counter Floor

Width – in/cm 17/43 14.5/37

Height – in/cm 36/92 57/145

Depth – in/cm 25/64 25/64

Weight – lbs/kg 255/116 280/127

3.1 Particulars

3.2 Data Plate

The data plate (figure 3-1) provides

important information that the operator

should record and have available for

parts ordering, warranty inquiries and

service requests.

Figure 3-1 Data Plate

The following particulars apply to both counter and floor models:

Voltage* 115-1-60

Min. Circuit Amp 20.0

Compressor 3/4 HP/.56 kw

4800 BTUH/1.4 kw

Beater Motor 1/4 HP/1.9 kw

Refrigerant 404a

Charge 2.25 lb/1.0 kg

Cooling Air/Water

Hopper 20 qts/18.9 L

Cylinder 14 qts/13.2 L

* Contact factory for other voltages.

Counter Model - 816C

Floor Models - 145 and 145RH

Arctic Rush

®

Models 145, 145RH and 816C

184674

5

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Complete the reference information as

soon as you receive the Arctic Rush

®

Freezer. You will find this information

on the data plate. (The item numbers

correspond to the callout numbers in

figure 3-1.)

3.3 Reference Information

3.4 Installation Date

1 Model Number:________________

2 Serial Number: ________________

3 Electrical Specifications

Voltage: ____________________

Phase: _____________________

Hertz: ______________________

4 Maximum Fuse Size: ___________

5 Min. Circuit Ampacity:___________

Installation Date____________________

Installed by________________________

Address __________________________

_________________________________

Phone____________________________

Arctic Rush

®

Models 145, 145RH and 816C

184674

6

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Figure 3-2 Arctic Rush

®

Counter Model Freezers

3.5 Dimensions

Figure 3-2, below, provides the dimen-

sions of the Arctic Rush

®

Model 816C.

816C Counter Model

- continued

Arctic Rush

®

Models 145, 145RH and 816C

184674

7

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Figure 3-3 Arctic Rush

®

Floor Model Freezers

3.5 Dimensions – continued

145 and 145RH Floor Model

Figure 3-3, below, provides the dimen-

sions of the Arctic Rush

®

Models 145

and 145RH.

Arctic Rush

®

Models 145, 145RH and 816C

184674

8

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4 Part Names and Functions

1 HEAD. Encloses the freezing

cylinder and provides an opening for

product to be dispensed.

2 BODY - SPIGOT. Provides an

opening and a housing in the head

for the plug-spigot.

3 O-RING - SPIGOT. Seals the spigot

plug in the spigot body.

4 PLUG - SPIGOT. Seals the product

opening in the head when closed.

Allows product to flow when open.

5 SPRING - SPIGOT. Puts tension on

the spigot plug to seal against the

spigot O-ring.

6 CAP SPRING - PLASTIC. Covers

the spring and locks the spigot plug

to the body for assembly.

7 HANDLE - SPIGOT. Used to open

and close the spigot to start and stop

the flow of product from the freezer.

8 NUT - PLASTIC. Holds the spigot

assembly in the spigot body.

9 KNOB - HAND. Secures the head to

the freezing cylinder.

10

PLUG - AIR RELIEF. Seals the air

relief opening in the head when

closed. Allows air to be removed from

the cylinder in the filling process.

11

O-RING - PLUG. Seals the air relief

plug in the head.

12

BUSHING - HEAD. Supports and

aligns the beater shaft in the head.

Must be lubricated.

HEAD

Figure 4-1

Arctic Rush

®

Models 145, 145RH and 816C

184674

9

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4 Part Names and Functions

13 QUAD-RING - HEAD. Seals the

head to the freezing cylinder. Must

be lubricated.

14 SHAFT - BEATER. Rotates in the

freezing cylinder to keep product

blended.

15 BLADE - SCRAPER. Scrapes the

frozen product from the freezing

cylinder wall.

16 SPRING - BLADE SCRAPER.

Holds the blade against the cylin-

der wall.

17 QUAD-RING - BEATER. Seals

between the beater and the shaft

seal bushing. Must be lubricated.

18 BUSHING - SHAFT SEAL. Holds

the cup seal to the beater shaft.

Must be lubricated.

19 CUP - SHAFT SEAL. Seals the

opening between the freezing

cylinder and the beater shaft

Figure 4-2

Duke Arctic Rush 145 User manual

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